Toro GreensPro 1200 User manual

FormNo.3386-959RevA
RollerMountKit
GreensPro™1200GreensRoller
ModelNo.131-1619
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
DescriptionQty.Use
Nopartsrequired–Preparethemachine.
Rollersupport2
Bolt(M10x35mm)8
Grommet2
Bolt(M10x40mm)8
Locknut(M10)16
Washer(M10)16
Installthekit.
PreparingtheMachine
1.Removetherollercylindersfromthesteeringheads.
Note:Retainallofthehardwareforlaterinstallation.
Figure1
1.Bolt(spring)5.Rollercylinder
2.Nut6.Washer(roller)
3.Washer(spring)7.Splitwasher
4.Locknut8.Bolt(roller)
2.Removethebolts,thenuts,andthewasherssecuring
thespringstoeachsteeringhead.
3.Removethesteeringheadsfromthemachineasshown
inFigure2.
Note:Retainthewashersandthesteeringroller
assemblies.Discardthenutsandthebolts.
Figure2
1.Washer(16)—retain3.Steeringheads
2.Nut(8)—discard4.Bolt(8)—discard
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4.Cutofftheexistingrollersupports2.5to5.7cm(1to
2-1/4inches)fromtheframe(Figure3).
Important:Ensurethattheexistingsupportsdo
notobstructtheinstallationofthenewsupports.
Figure3
1.2.5to5.7cm(1to2-1/4inches)
5.Grindthecutedgessmoothandpaintthebaremetal.
6.Drillouttheendsofallcracksandgrindthecracksto
allowforweldpenetration.
7.Fillthecracksbyweldingandgrindtheweldssmooth.
8.Painttheexposed,baremetalareas.
InstallingtheKit
1.Useclampstosecureanewrollersupporttothe
bottomoftheframe,againsttheframeriband20.4cm
(8.04inches)fromtheinsideframeedge(front);refer
toFigure4andFigure5.
Figure4
1.20.4cm(8.04inches)3.Framerib
2.Rollersupports
Figure5
Frontofframeshown
1.Markthecenterofeach
hole.
2.20.4cm(8.04inches)
2.Markthecenterofeachofthe4holes.
3.Useclampstosecuretheothernewrollersupportto
thebottomoftheframe,againstthecenterframerib
and20.4cm(8.04inches)fromtheinsideframeedge
(rear);refertoFigure4andFigure5.
4.Markthecenterofeachofthe4holes.
5.Removetherollersupportsandtheclamps,anddrillan
11mm(7/16inch)holethroughtheframeineachof
themarkedareasfromsteps1and2.
6.Paintthedrilledholestopreventrust.
2

7.Usingthe8bolts(M10x40mm),8locknuts(M10),
andthe8previouslyremovedwashers,secureanew
rollersupporttoeachofthepreviouslyremovedroller
bearingsandsmoothingrollers(Figure6).
Figure6
1.Locknut(8)4.Steeringbearingassembly
2.Washer(existing),165.Bolt—M10x40mm(8)
3.Rollersupport(2)
8.Installagrommetintothetopsideoftheholeineach
rollersupportasshowninFigure7.
Figure7
1.Grommet
9.Using8bolts(M10x35mm),8locknuts(M10),and
16washers(M10),securetherollersupportstothe
frame(Figure8).
Figure8
Somepartsnotshown
1.Bolt—M10x35mm(8)3.Locknut—M10(8)
2.Washer—M10(16)
Note:Firsttightenthenutsandboltssecuringthe
supportstotheframerib,andthentightenthenuts
andboltssecuringthesupportstothetopoftheframe
(Figure5).
Figure9
Somepartsnotshown
1.Framerib2.Tightenthesefasteners
rst.
10.Installtherollercylindersintothesteeringheads.
Important:Aligntheshortrollercylinderssothat
theshorttubesareontheoutsideandthelong
tubesareontheinside(Figure10).Thisstaggers
thejointsbetweentherollertubestoimprovethe
contactwiththeturf.
3

2G025386
21
1
Figure10
1.Joints2.Shortrollertube
11.Connecteachofthe2springstotheappropriate
steeringhead,usingthehardwarepreviouslyremoved;
refertoFigure11.
Note:Keeppartoftheshankoneachboltexposed.
Figure11
1.Bolt4.Nut
2.Washers5.Spring
3.Locknut6.Exposedshank
12.Placethemachineontheground,andensurethat
thefrontandrearrollersareparallelwithin2mm
(5/64inch)acrossthelengthoftherollersbylayinga
straightedgeacrossthefrontoftherollers(Figure12).
Figure12
1.Straightedge3.Rearrollerassembly
2.Frontrollerassembly
Figure13
1.Jamnut2.Threadedrod
13.Adjustthesteeringrodlengthsasnecessary(Figure13).
Note:Thesteeringrodshaveaturnbuckledesign,
with1rodendhavingleft-handthreadsandtheother
rodendhavingright-handthreads.Toadjusteach
steeringrod,loosenthejamnuts,turnthethreadedrod
intheappropriatedirection,andthentightenthejam
nutstosecuretheadjustment.
4