Toshiba ESTIA A09-01P User manual

FILE NO : A09-01P
Quick reference
AIR TO WATER HEAT PUMP

Quick Reference Guide - Page 2
Estia System
Outdoor unit
Hydro unit
Domestic Hot Water
Radiator
Fan coil unit
(Heating or Cooling)
Space Conditioning
Under floor heating
(Zone Control)
Hot water
cylinder
Estia Outdoor Unit
HWS-802H-E 8.0kW Inverter (use Hydro Unit: HWS-802XWH**-E)
HWS-1102H-E 11.2kW Inverter (use Hydro Unit: HWS-1402XWH**-E)
HWS-1402H-E 14.0kW Inverter (use Hydro Unit: HWS-1402XWH**-E)
Estia Hydro Unit
HWS-802XWHM3-E Plate Heat exchanger and 3kW Backup Heater
HWS-802XWHT6-E Plate Heat exchanger and 6kW Backup Heater
HWS-1402XWHM3-E Plate Heat exchanger and 3kW Backup Heater
HWS-1402XWHT6-E Plate Heat exchanger and 6kW Backup Heater
HWS-1402XWHT9-E Plate Heat exchanger and 9kW Backup Heater
Estia Hot Water Cylinder (EU)
HWS-1501CSHM3-E 150L Stainless Steel Tank (with EU Accessories)
HWS-2101CSHM3-E 210L Stainless Steel Tank (with EU Accessories)
HWS-3001CSHM3-E 300L Stainless Steel Tank (with EU Accessories)
Estia Hot Water Cylinder (UK)
HWS-1501CSHM3-UK 150L Stainless Steel Tank (with UK Accessories)
HWS-2101CSHM3-UK 210L Stainless Steel Tank (with UK Accessories)
HWS-3001CSHM3-UK 300L Stainless Steel Tank (with UK Accessories)
Note:
Under floor heating, Fan Coil units, Radiators, valves and Hot Water Piping are procured locally.

Quick Reference Guide - Page 3
Notes on System Design
• The input water temperature to the Hydro Unit must be 55°C or less.
Especially, be careful when there is an external heating source such as a boiler.
When hot water over 55°C returns, it may result in a failure of the unit or water leakage.
• The flow rate of the circulating water must meet the following range:-
11 and 14 kW 17.5 L/minute or more
8 kW 13 L/minute or more
If the flow rate becomes less than the minimum, the protective device is activated to stop operation.
Ensure the flow rate with a bypass valve, etc. when you use a flow rate valve for the Hydro Unit.
• Do not drive water by power other than the pump built in the Hydro Unit.
• The backup heater operates supplementary to exert a prescribed capacity when the heat pump
cannot exert its capacity at a low outside temperature.
• Install the Hydro Unit and water pipes in a place in which they do not freeze.
• Make the water circuit closed. Never use it as an open circuit.
• To prevent damage to the system during outdoor defrost the circulating water must be 20 litres
or more. If total water amount is not enough, the unit may not function fully due to protective
operation.
Options required for each function
Toshiba Supply Procure locally
Purpose Part name Model code Part name
Space Heating - -
Radiator(s),
Fan coil(s),
Under floor heating
Space Heating &
Space Cooling
(All Rooms)
- - Fan coil(s) only
Space Heating &
Space Cooling
(partly heating only)
- -
Fan coil(s) plus
Radiator(s)
or Under floor heating
Motorized 2-way
valve
150L Hot water cylinder HWS-1501CSHM3-E
150L Hot water cylinder HWS-1501CSHM3-UK
210L Hot water cylinder HWS-2101CSHM3-E
210L Hot water cylinder HWS-2101CSHM3-UK
300L Hot water cylinder HWS-3001CSHM3-E
Domestic Hot Water
300L Hot water cylinder HWS-3001CSHM3-UK
Motorized 3-way
valve
Earth leakage breaker
Motorized mixing
valve
Circulator pump
2-zone control - -
Buffer tank
Interlocking with
boiler
Output control board kit
(1) TBC-PCIN3E Boiler
Interlocking with
booster heater - - Electric heater

Quick Reference Guide - Page 4
Installation Examples
Space Cooling and Space Heating with Domestic Hot Water
When both cooling and heating are used, install a 2-way valve (for cooling) to the pipe to the room
for heating only.

Quick Reference Guide - Page 5
Installation Examples (cont.)
2-Zone Space Heating with Domestic Hot Water
The following shows an example of the 2-zone temperature control.
A buffer tank and a water pump are required for the 2-zone temperature control. This example is
Heating only, if the Fan Coils are to be used for Cooling then a 2-Way valve must be fitted.

Quick Reference Guide - Page 6
Hydro Unit – Exploded View
1 : Expansion vessel
2 : Hi pressure switch (4.15 MPa)
3 : Temperature sensor (for Heat pump outlet -TWO)
4 : Pressure sensor
5 : Heat exchanger
6 : Flow switch (13.0 L/min 17.5 L/min)
7 : Temperature sensor (for refrigerant -TC)
8 : Temperature sensor (for water inlet -TWI)
9 : Drain nipple
10 : Water inlet connection
11 : Refrigerant liquid connection
12 : Air relief valve
13 : Pressure relief valve (0.3 MPa (3 bar))
14 : Thermal protector (auto)
15 : Temperature sensor (for water outlet THO)
16 : Thermal protector (Single operation)
17 : Water pump
18 : Backup heater (3 kW, 3 kW x 2, 3 kW x 3)
19 : Manometer
20 : Water outlet connection
21 : Refrigerant gas connection

Quick Reference Guide - Page 7
Refrigerant Piping
Refrigerant Pipe Lengths and Height
The length and height of the refrigeration pipe must be within the following values.
Minimum Pipe Length
HWS-802H-E : 5 m
HWS-1102H-E : 3 m
HWS-1402H-E : 3 m
Maximum Pipe Length and Height
H: Max. ±30 m (above or below)
L: Max. 30 m
Note
The maximum pipe length cannot be increased using additional
refrigerant.
Refrigeration and Water Cycle Diagrams
Hydro Unit
Pressure
relief
Air vent valve Pressure
Gauge
valve
Expansion vessel
THO
Sensor
TWI
Sensor
TWO
Sensor
TC
Sensor
Thermal
Protector
Hi_P_Switch Pump
Water Out
Refrigerant pipe (1 1/4")
at gas side
Flow_Switch
Backup heater
Water Heat exchanger
Water IN
(1 1/4")
Refrigerant pipe
at liquid side
(Outer ø9.52)
P_Sensor
(Outer ø15.88)

Quick Reference Guide - Page 8
Outdoor Unit
HWS-802H-E
HWS-1102H-E, 1402H-E

Quick Reference Guide - Page 9
Water Piping
• Install water pipes according to the regulations of respective countries.
• Install water pipes in a freeze-free place.
• Make sure that water pipes have sufficient pressure resistance (The setting value of the pressure
relief valve is 0.3 MPa).
• Do not use zinc plated water pipes. When steel pipes are used, insulate both ends of the pipes.
Water Connections
• Install a strainer with 30 to 40 meshes (procure locally) at
the water inlet of the Hydro Unit.
• Install drain cocks (procure locally) for water charge and
discharge at the lower part of the Hydro Unit.
Water Piping Limitations
s
Design the water pipe length within the QH
characteristics of the pump (flow-rate and pump
head).
The maximum height difference for the water pipes i
7 metres.
Piping to hot water tank (option)
Water supplied to the hot water cylinder is branched by a
motorized 3-way valve (procured locally).
Connect the hot water cylinder to port A (open when
energized) of the valve.
Piping to 2-zone operation (option)
To perform 2-zone temperature control circulate water using another pump (procured locally)
through a motorized mixing valve (procured locally) and a buffer tank (procured locally).

Quick Reference Guide - Page 10
Checking water volume and initial pressure of expansion vessel
The expansion vessel of the Hydro Unit has a capacity of 12 litres.
The initial pressure of the expansion vessel is 0.1 MPa (1 bar).
The suggested initial water charge is 0.2MPa (2 bar).
The pressure of the safety valve is 0.3 MPa (3 bar).
Verify whether the capacity of the expansion vessel is sufficient using the following expression. If
the volume is insufficient, install an appropriate external expansion vessel.
V Action
< 12 L Internal Expansion Vessel Size OK
> 12 L Internal Expansion Vessel Size too small.
Install appropriate external expansion vessel
V: Necessary total vessel capacity (L)
Ɛ: Water expansion coefficient at average hot water temperature
Vs: Total water volume in the closed system (Do not include Hot Water Cylinder)
P1: System pressure at tank setting position (Mpa_abs*).
(Pipe inner pressure during pump operation before heating device operates = water supply
pressure)
P2: Maximum pressure used during operation at tank setting position (MPa_abs*).
(= safety valve setting pressure)
* The absolute pressure value (abs.) is obtained by adding the atmospheric pressure (0.1 MPa (1
bar)) to the gauge pressure.
Water temperature and expansion coefficient (Ɛ)Water temperature and expansion coefficient (Ɛ)
Hot water temperature
(°C)
Expansion rate
(Ɛ) Hot water temperature
(°C)
Expansion rate
(Ɛ)
0 0.0002 50 0.0121
4 0.0000 55 0.0145
5 0.0000 60 0.0171
10 0.0003 65 0.0198
15 0.0008 70 0.0229
20 0.0017 75 0.0258
25 0.0029 80 0.0292
30 0.0043 85 0.0324
35 0.0050 90 0.0961
40 0.0078 95 0.0967
45 0.0100 - -
Example
Maximum Hot Water temperature: 55°C, initial
water charge: 0.2MPa and system volume: 200 L.
The calculated Vessel capacity (V) is 11.6 L:-
0.0145 x200
(0.2+0.1)
(0.3+0.1)
11.6 =
1-
In this case V < 12 L therefore the internal
expansion vessel is sufficient.
There is no need to install an external expansion
vessel.

Quick Reference Guide - Page 11
Pump operation / configuration
Change Pump speed, so that water flow is always greater than the minimum flow rate. If water flow
is lower than the minimum rate during operation, the unit detects error.
Water charging
Charge water until the pressure gauge shows 0.2 MPa (2 bar).
Hydraulic pressure may drop when the trial run begins. In that case, add water.
Air may enter if the charged hydraulic pressure is low.
Loosen the purge valve cap by two turns to release air.
Loosen the cap of the pressure relief valve to release air.
Water may come out of the pressure relief valve.
Release the air completely from the water circuit. Failure to do so
may disable correct operation.
Water quality
The water used must satisfy EN directive 98/83 EC.
Piping insulation
It is recommended that insulation treatment be applied to all pipes. To perform optional cooling
operation, apply insulation treatment of 20 t or more to all pipes.

Quick Reference Guide - Page 12
Electrical Connections
E Box layout
Terminal Block Connections

Quick Reference Guide - Page 13
Power Lines Schematic
Control Lines Schematic

Quick Reference Guide - Page 14
Electrical supply / cable specifications
Wiring specifications (power line)
Description POWER
SUPPLY Maximum
current Installation
fuse rating Cable size Connection
destination
14 kW 230 V ~ 50 Hz 22.8 A 25 A 2.5 mm² or more
11 kW 230 V ~ 50 Hz 22.8 A 25 A 2.5 mm² or more
Outdoor unit power
8 kW 230 V ~ 50 Hz 20.8 A 25 A 2.5 mm² or more
L
,
N
Outdoor-Hydro – – 1.5 mm² or more
1
,
2
,
3
3 kW 230 V ~ 50 Hz 13 A 16 A 1.5 mm² or more
L
,
N
(TB02)
6 kW 400 V 3N ~ 50 Hz 15 A (13 A x 2P) 25 A 2.5 mm² or more
L1
,
L2
,
L3
Hydro inlet heater
power
9 kW 400 V 3N ~ 50 Hz 23 A (13 A x 3P) 25 A 2.5 mm² or more
N
(TB02)
Hydro cylinder heater power 230 V ~ 50 Hz 12 A 16 A 1.5 mm² or more
L
,
N
(TB03)
Hydro - cylinder – 12 A – 1.5 mm² or more
1
,
2
(TB03)
Wiring specification (control line)
Description Line spec Maximum
current Maximum
length Cable Size Connection
destination
3-way valve control 2 line or 3 line 100 mA 12 m 0.75 mm² or more
7
,
8
,
9
(TB05)
Mixing valve control 3 line 100 mA 12 m 0.75 mm² or more
1
,
2
,
3
or
2
,
3
,
4
(TB04)
2-zone thermo sensor 2 line 100 mA 5 m 0.75 mm² or more
C
,
D
(TB06)
Cylinder thermo sensor 2+GND (shield
wire) 100 mA 5 m 0.75 mm² or more
A
,
B
(TB06)
Second remote controller 2 line 50 mA 50 m 0.75 mm² or more
1
,
2
(TB07)
Control parts specifications
Description Power
Maximum
current Type
Motorized 3-way valve (for
hot water) AC 230 V 100 mA Spring return type Note: 3-wire SPST and SPDT type can be
used by changing the function code.
Motorized 2-way valve (for
cooling) AC 230 V 100 mA spring return type (normally open )
Motorized mixing valve type
1 (for 2-zone) AC 230 V 100 mA 60 sec 90º. SPDT type Note: SPST and 20 to 240 sec type
can be used by changing the function code.
Output line specifications
Description Output Maximum
current Max
voltage Maximum
length
External pump No. 1 AC230V 1 A – 12 m Interlocked with the Hydro Unit
pump
External booster heater AC230V 1 A – 12 m Output as required when outdoor
air temperature is -20°C or less
0.5 A AC230 V 12 m
Boiler control
Non-
voltage
contacts 1 A DC24 V 12 m
Output as required when outdoor
air temperature is -10°C or less
0.5 A AC230 V 12 m
ALARM Output
Non-
voltage
contacts 1 A DC24 V 12 m
0.5 A AC230 V 12 m
Operation Output
Non-
voltage
contacts 1 A DC24 V 12 m
0.5 A AC230 V 12 m
Defrost Output
Non-
voltage
contacts 1 A DC24 V 12 m

Quick Reference Guide - Page 15
Input line specifications
Description Input Maximum length
Emergency stop control Non-voltage 12 m
Cylinder thermostat input Non-voltage 12 m
Cooling thermostat input Non-voltage 12 m
Heating thermostat input Non-voltage 12 m
CAUTION
Earthing arrangements
The Hydro Unit and related equipment must be earthed in accordance with your local and national
electrical regulations.
It is essential that the equipment is earthed to prevent the electric shock and damage to the
equipment.
Electrical connection to hydro unit
• Remove the front cover and the electrical box cover from the Hydro Unit.
• The Hydro Unit power cable must be sized in accordance with refer to “Electrical supply/cable
specifications”.
• Connect the Hydro Unit power cable to Terminal 02 as shown below.
Single Phase Units: Live conductor – Terminal L1
Neutral conductor – Terminal L2
Earth conductor – Earth terminal
Three Phase Units: Phase 1 conductor – Terminal L1
Phase 2 conductor – Terminal L2
Phase 3 conductor – Terminal L3
Neutral conductor – Terminal N
Earth conductor – Earth
• Ensure the Hydro Unit power cable is secured using the cable clamp fitted in the electrical box.
• Ensure the Hydro Unit power cable connection terminals are tight.
Outdoor unit to hydro unit electrical connection
• Ensure electrical circuits are isolated before commencing work.
• The Outdoor Unit to Hydro Unit interconnecting cable must be sized in accordance with refer to
“Electrical supply/cable specifications”.
• Connect the Outdoor Unit to Hydro Unit interconnecting cable as shown in the diagram above.
• Ensure the Outdoor Unit to Hydro Unit interconnecting cable is secured using the cable clamp
fitted in the electrical box.
• Ensure the Outdoor Unit to Hydro Unit interconnecting cable connection terminals are tight.

Quick Reference Guide - Page 16
Electrical connection for external booster heater
CAUTION
The maximum current available from the booster heater output is 1 A. Do not connect the
booster heater directly to Terminal Block 05 on the Hydro Unit. The AC230 V 1 A output
from the Hydro Unit must only be used to energize an external contactor (Supplied locally).
• The booster heater can be installed only for room heating and cannot be used for hot water
supply.
• Install the booster heater downstream of the 3-way valve on the indoor unit side.
• The booster heater is an external heater, supplied locally, used to assist the Hydro Unit during
low ambient conditions.
• The output from the Hydro Unit is only enabled when the outdoor air temperature is less than -
20°C.
• Ensure the external booster heater is installed and set up in accordance with all Local, National
and International regulations.
• Connect the coil, of the field supplied contactor, to terminals 5 & 6 on Terminal Block 05. The
contactor will energize in the event of low ambient conditions.
• A separate dedicated electrical supply must be used for the external booster heater. This must
be connected through the contacts on the field supplied contactor (see diagram below):-
Electrical connection for external additional pump (P2)
CAUTION
The maximum current available from the additional pump output is 1 A. Do not connect the
additional pump directly to Terminal Block 05 on the Hydro Unit. The AC230 V 1 A output
from the Hydro Unit must only be used to energize an external contactor (Supplied locally).
• The Hydro Unit has the facility to connect an additional circulating pump, if required, into the
heating or cooling system.
• Install the external pump so that its motive power does not affect the internal pump.
• The output for the pump is synchronized with the operation of the main circulating pump (P1)
inside the Hydro Unit.
• Connect the coil, of the field supply contactor, to terminals 1 & 2 on Terminal Block 05.
• A separate dedicated electrical supply must be used for the additional pump. This must be
connected through the contacts on the field supplied contactor (see diagram below):-

Quick Reference Guide - Page 17
2-way valve (for cooling) connection
Required Valve Specification:
Electrical Specification: 230 V; 50 Hz; <100 mA
Return Mechanism: 2-wire spring return.
• The Hydro Unit has the facility to connect a 2-way valve to
isolate Space Conditioning Units that do not perform cooling,
when Cooling Mode is selected.
• Connect the 2-way valve in accordance with the diagram
(opposite):-
3-way valve (diverter) connection
Required Valve Specification:
Electrical Specification: 230 V; 50 Hz; <100 mA
Valve Diameters: Port A, Port B: Ø 1 1/4"
Return Mechanism: 3 types of 3-way valve (diverter) can be used.
Set the 3-way valve in use with the DIP switch SW13-1 on the Hydro Unit board.
Diverter Valve Description SW13-1
Type 1 2-wire spring return OFF
Type 2 3-wire SPST OFF
Type 3 3-wire SPDT ON
Continuous operation of the valve motor at the fully open position is not recommended.
• The 3-way diverter valve is used to select either domestic hot water or space heating.
• Connect the 3-way diverter valve in accordance with the diagram below:-

Quick Reference Guide - Page 18
3-way mixing valve connection
Required Actuator Specification
Electrical Specification:230 V; 50 Hz; <100 mA
The 3-way mixing valve is used to achieve the temperature differential needed in a 2-zone heating
system.
• Connect the 3-way mixing valve in accordance with the diagrams below:-
Hot water cylinder connection (optional)
• Please refer to “Electrical supply/cable specifications” for fuse/cable size and for
connection details.
Electrical Connection (Hot Water Cylinder Electric Heater)
• The electric heater, incorporated in the hot water cylinder, requires a separate supply to Hydro
Unit.
• Connect the hot water cylinder heater electrical supply in accordance with shown below:
Live conductor: Terminal L on Terminal Block 03
Neutral conductor: Terminal N on Terminal Block 03
Earth Conductor: Earth terminal on Terminal Block 03
• Connect the hot water cylinder heater to the Hydro Unit as shown below:
Live conductor to hot water cylinder: Terminal 1 on Terminal Block 03
Neutral conductor to hot water cylinder: Terminal 2 on Terminal Block 03
Earth conductor to hot water cylinder: Earth terminal on Terminal Block 03
Electrical Connection (Hot Water Cylinder temperature Sensor)
• Connect the hot water cylinder temperature sensor as shown below to terminals A & B on
Terminal Block 06 in the Hydro Unit.
• Please ensure that the interconnecting cable, between the Hydro Unit and the hot water cylinder,
is connected to earth at both ends of the cable using the shield wire.

Quick Reference Guide - Page 19
Setting DIP Switches on the Board
in the Hydro Unit
• Detach the front cover and the electric parts box cover of
the Hydro Unit.
• Set the DIP switches on the main board.
Switch mode
SW10 Description Default setting Alternate
1 Internal pump P1 operating
mode Continuous operation OFF ON HP synchronized
3 External P2 pump operation Continuous operation OFF ON
Interlocked with the
internal pump
synchronized with P1.
Switch mode
SW11 Description Default setting Alternate
1 Internal backup heater
operation Operate OFF ON Not operate
2 Hot water cylinder heater
operation Operate OFF ON Not operate
3 Booster heater operation Operate OFF ON Not operate
Switch mode
SW12 Description Default setting Alternate
1 Hot water supply operation Valid OFF ON Invalid
2 Zone 1 operation Valid OFF ON Invalid
3 Zone 2 operation Invalid OFF ON Valid
Switch mode
SW13 Description Default setting Alternate
1 Type of motorized 3-way valve • 2-wire spring return type
• 3-wire SPST type OFF ON 3-wire SPDT type
2 Interlocking with boiler Invalid OFF ON Valid
3 Auto restart for power failure Auto restart OFF ON Manual restart
Switch mode
SW02 Description Default setting Alternate
4 Room thermostat Invalid OFF ON Valid

Quick Reference Guide - Page 20
Hydro Unit Remote Control
Buttons and Functions
1. TEMP. button: Changes the set temperature for
each operation mode (ZONE1/2 hot
water) by 1°C step.
10. NIGHT button: Controls the night set back
operation.
2. SCHEDULE
button: Sets the current time and
scheduled weekly operation.
11. AUTO TEMP.
button: Switches setting temperature
automatically according to outside
temperature. (Pressing this button
long changes the mode to data
setting mode).
3. TIME button: Changes time for current time
setting and scheduled weekly
operation setting with ▼and ▲
buttons.
12. OPERATE
MODE button: Selects ZONE1/2 operation mode
(heating or cooling).
4. SET button: Determines the entered current
time setting and scheduled weekly
operation setting.
13. ZONE1, 2
button: Turns on/off the zone (floor
heating/radiator/FCU) operation.
5. CL button:
Clears settings for the current time
and scheduled weekly operation.
14. ANTI BACTERIA
button: Regularly increases the hot water
temperature in the tank for
sterilization. (Pressing this button
long changes the mode to data
setting mode).
6. DAY button: Sets days of the week for current
time setting and scheduled weekly
operation setting.
15. HOT WATER
BOOST button: Boosts boiling when high tapping
temperature is required temporarily.
7. STEP button: Specifies switching STEP number
in a day for weekly schedule.
16. HOT WATER
button: Turns on/off hot water operation.
8. TEST button:
Used for test run or service.
17. SELECT button: Selects an operation mode when
changing the set temperature of
each operation mode.
9. FROST
PROTECTION
button:
Controls minimum operation for
unused period (going out,
absence,etc.) for anti freezing.
NOTE
Some functions are not provided depending on the system specification in use.