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Toshiba 42HL833F User manual

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SERVICE MANUAL
LCD Color Television
42HL833F Ver. 1.00
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Copyright © 1995-2011 TOSHIBA Corporation, All Rights Reserved.
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WARNING:
You are requested that you shall not modify or alter the information or data provided
herein without prior written consent by Toshiba. Toshiba shall not be liable to anybody
for any damages, losses, expenses or costs, if any, incurred in connection with or as a
result of such modification or alteration.
THE INFORMATION OR DATA HEREIN SHALL BE PROVIDED "AS IS" WITHOUT ANY
WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED WARRANTY OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Toshiba shall not be liable for any damages, losses, expenses or costs, if any, incurred
in connection with or as a result of use of any information or data provided herein.
IMPORTANT NOTICE
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The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
GREEN PRODUCT PROCUREMENT
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This product is manufactured using lead-free solder as a part of a movement within the
consumer products industry at large to be environmentally responsible. Lead-free solder must be
used in the servicing and repair of this product.
WARNING: This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT!
The melting temperature of lead-free solder is higher than that of leaded solder by 86ºF to 104ºF
(30ºC to 40ºC). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product especially
when soldering large components, through-hole pins, and on PCBs as the level of heat required
to melt lead-free solder is high.
LEAD-FREE SOLDER
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WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "SAFETY PRECAUTION"
AND "PRODUCT SAFETY NOTICE" INSTRUCTIONS BELOW.
Safety Precaution
WARNING: SERVICING SHOULD NOT BE ATTEMPTED BY ANYONE UNFAMILIAR WITH
THE NECESSARY PRECAUTIONS ON THIS RECEIVER. THE FOLLOWING ARE THE
NECESSARY PRECAUTIONS TO BE OBSERVED BEFORE SERVICING THIS CHASSIS.
1. An isolation transformer should be connected in the power line between the receiver and
the AC line before any service is performed on the receiver.
2. Always disconnect the power plug before any disassembling of the product. It may result in
electrical shock.
3. When replacing a chassis in the cabinet, always be certain that all the protective devices
are put back in place, such as nonmetallic control knobs, insulating covers, shields,
isolation resistor-capacitor network, etc.
4. Always keep tools, components of the product, etc away from the children, These items
may cause injury to children.
5. Depending on the model, use an isolation transformer or wear suitable gloves when
servicing with the power on, and disconnect the power plug to avoid electrical shock when
replacing parts. In some cases, alternating current is also impressed in the chassis, so
electrical shock is possible if the chassis is contacted with the power on.
6. Always use the replacement parts specified for the particular model when making repairs.
The parts used in products require special safety characteristics such as inflammability,
voltage resistance, etc. therefore, use only replacement parts that have these same
characteristics. Use only the specified parts when the mark is indicated in the circuit
diagram or parts list.
7. Parts mounting and routing dressing of wirings should be the same as that used originally.
For safety purposes, insulating materials such as isolation tube or tape are sometimes
used and printed circuit boards are sometimes mounted floating. Also make sure that
wirings is routed and clamped to avoid parts that generate heat and which use high
voltage. Always follow the manufactured wiring routes / dressings.
8. Always ensure that all internal wirings are in accordance before re-assembling the external
casing after a repairing completed. Do not allow internal wiring to be pinched by cabinets,
panels, etc. Any error in reassembly or wiring can result in electrical leakage, flame, etc.,
SAFETY INSTRUCTION
panels, etc. Any error in reassembly or wiring can result in electrical leakage, flame, etc.,
and may be hazardous.
9. NEVER remodel the product in any way. Remodeling can result in improper operation,
malfunction, or electrical leakage and flame, which may be hazardous.
10. Touch current check. (After completing the work, measure touch current to prevent an
electric shock.)
Plug the AC cord directly into the AC outlet. Do NOT use an isolation transformer for
this check.
Connect a measuring network for touch currents between each exposed metallic part
on the set and a good earth ground such as a water pipe.
The potential at any point (TOUCH CURRENT) expressed as voltage and does
not exceed the following value:
Annex D
(normative)
Measuring network for TOUCH CURRENTS
Resistance values in orms (Ω).
Input resistance : 1 MΩ
Input capacitance : 200 pF
Frequency range : 15 Hz to 1 MHz and d.c. respectively
Note: Appropriate measures should be taken to obtain the correct value in case of
non sinusoidal waveforms.
The measuring instrument is calibrated by comparing the frequency factor of with
the solid line in figure F.2 of IEC 60990 at various frequencies. A calibration curve is
constructed showing the deviation of from the ideal curve as a function of
frequency.
TOUCH CURRENT = / 500 (peak value).
V: Voltmeter or oscilloscope
(r.m.s. or peak reading)
The part or contact of a TERMINAL is not HAZARDOUS LIVE if:
Note: The limit values of = 0.35 V (peak) for a.c. and = 1.0 V for d.c.
correspond to the values 0.7 mA (peak) a.c. and 2.0 mA d.c.
a) The open-circuit voltage should not exceed 35 V (peak) a.c. or 60 V d.c. or, if a)
is not met.
b) The measurement of the TOUCH CURRENT shall be carried out in accordance
with IEC 60990, with the measuring network described in Annex D of this
standard.
The TOUCH CURRENT expressed as voltages and , does not exceed the
following values:
- for a.c. : = 35 V (peak) and = 0.35 V (peak);
- for d.c. : = 1.0 V
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Product Safety Notice
Many electrical and mechanical parts in this chassis have special safety-related characteristics.
These characteristics are often passed unnoticed by a visual inspection and the protection
afforded by them cannot necessarily be obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which have these special safety characteristics
are identified in this manual and its supplements; electrical components having such features are
identified by the international hazard symbols on the schematic diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of
substitute replacement parts which do not have the same safety characteristics as specified in
the parts list may create electrical shock, fire, or other hazards.
SAFETY INSTRUCTION
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Handling the LCD Module
Safety Precaution
In the event that the screen is damaged or the liquid crystal (fluid) leaks, do not breathe in or
drink this fluid.
Also, never touch this fluid. Such actions could cause toxicity or skin irritation. If this fluid should
enter the mouth, rinse the mouth thoroughly with water. If the fluid should contact the skin or
clothing, wipe off with alcohol, etc., and rinse thoroughly with water. If the fluid should enter the
eyes, immediately rinse the eyes thoroughly with running water.
Precautions for Handling the LCD Module
CAUTION: The metal edges of the LCD module are sharp, handle it with care.
The LCD module can easily be damaged during disassembly or reassembly; therefore, always
observe the following precautions when handling the module.
1. When attaching the LCD module to the LCD cover, position it appropriately and fasten at
the position where the display can be viewed most conveniently.
2. Carefully align the holes at all four corners of the LCD module with the corresponding holes
in the LCD cover and fasten with screws. Do not strongly push on the module because any
impact can adversely affect the performance. Also use caution when handling the polarized
screen because it can easily be damaged.
3. If the panel surface becomes soiled, wipe with cotton or a soft cloth. If this does not remove
the soiling, breathe on the surface and then wipe again.
SAFETY INSTRUCTION
the soiling, breathe on the surface and then wipe again.
If the panel surface is extremely solied, use a CRT cleaner as a cleaner. Wipe off the panel
surface by drop the cleaner on the cloth. Do not drop the cleaner on the panel. Pay
attention not to scratch the panel surface.
4. Leaving water or other fluids on the panel screen for an extended period of time can result
in discoloration or stripes. Immediately remove any type of fluid from the screen.
5. Glass is used in the panel, so do not drop or strike with hard objects. Such actions can
damage the panel.
6. CMOS-LSI circuitry is used in the LCD module, so avoid damage due to static electricity.
When handling the module, use a wrist ground or anchor ground.
7. Do not expose the LCD module to direct sunlight or strong ultraviolet rays for an extended
period of time.
8. Do not store the LCD module below the temperature conditions described in the
specifications. Failure to do so could result in freezing of the liquid crystal due to cold air or
loss of resilience or other damage.
9. Do not disassemble the LCD module. Such actions could result in improper operation.
10. When transporting the LCD module, do not use packing containing epoxy resin (amine) or
silicon resin (alcohol or oxim). The gas generated by these materials can cause loss of
polarity.
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Copyright © 1995-2011 TOSHIBA Corporation, All Rights Reserved.
P201 P202 CN1 CN12
1 24V 1 12V 1 +12V_NORMAL 1 PANEL_VCC
2 24V 2 12V 2 +12V_NORMAL 2 PANEL_VCC
3 24V 3 12V 3 +12V_NORMAL 3 PANEL_VCC
4 24V 4 GND 4 GND 4 PANEL_VCC
5 24V 5 GND 5 GND 5 OD_OCP_SEL
6 GND 6 GND 6 GND 6 PANEL_VCC
7 GND 7 5VSB 7 +5V_Standby 7 RXE4+
8 GND 8 5VSB 8 +5V_Standby 8 GND
9 GND 9 5VSB 9 +5V_Standby 9 RXE3+
10 GND 10 ACD 10 ACDetect 10 RXE4-
11 BRIGHT_ADJ 11 BD_PS_ON 11 BD_POWER_ON 11 RXEC+
12 INV_ON_OFF 12 BRIGHT_ADJ 12 OCP_OUTPUT_PWM 12 RXE3-
13 INV_ON_OFF 13 INVERTER_ON_OFF 13 GND
14 PS_ON 14 STANDBY 14 RXEC-
15 RXE2+
16 GND
17 RXE1+
18 REX2-
19 REX0+
20 REX1-
21 GND
22 REX0-
23 RXO4+
24 GND
25 RXO3+
26 RXO4-
27 RXOC+
28 RXO3-
29 GND
30 RXOC-
31 RXO2+
32 GND
33 RXO1+
34 RXO2-
35 RXO0+
36 RXO1-
37 GND
38 RXO0-
39 BRIGHT_ADJ
40 OCP_OUTPUT_PWM
CN2
1 +5V_Standby
2 KEY0
3 KEY1
4 GND CN11
5 IRIN 1 SPK_R-
6 LED_ON_OFF 2 SPK_R+
7 LED_TIMER 3 SPK_L-
8 GND 4 SPK_L+
CN202 CON1
1 +5V_STBY 1 KEY2
2 GND 2 KEY1
3 RC_IR 3 GND
4 GND 4 GND
5 LED_ON_OFF
6 LED_TIMER
IR_LED BORAD
Speaker
MAIN BOARD
PSU Unit
PANEL (T-CON)
PANEL_INVERTER
KEY BORAD
Speaker
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UNDER CONSTRUCTION
Note: Please check back in the future.
TROUBLESHOOTING GUIDE
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Firmware Upgrade - USB
1. Copy a firmware BIN file to USB disk. (Root directory)
2. Plug USB disk into TV USB port.
3. Reboot (AC Off/On) TV to upgrade firmware automatically. During firmware upgrade, OSD
will be displayed on LCD screen, and power status LED will be blinking.
4. When firmware upgrade is finished, a message will be displayed on screen.
5. Unplug USB disk, and turn AC Off/On to reboot TV.
Note:
This upgrade method is available only when boot code exists in flash memory (Main Board).
FIRMWARE UPDATING PROCEDURE
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Copyright © 1995-2011 TOSHIBA Corporation, All Rights Reserved.
Global Serial No.
㪫㫆㫋㪸㫃㩷㪻㫀㪾㫀㫋㫊㪰㪮㪢㪤㫆㪻㪼㫃㪶㪠㪛㪪㪜㪩㪠㪘㪣㪧㪸㫅㪼㫃㪤㪸㫏㩷㪈㪋㪰㪮㪢㫏㫏㫏㪁㪁㪁㪁㪁㪁㪁㪁㪊㩷㪻㫀㪾㫀㫋㫊㪊㩷㪻㫀㪾㫀㫋㫊㪍㩷㪻㫀㪾㫀㫋㫊㪉㪻㫀㪾㫀㫋㫊㩿㪤㪇㪇㪇㪇㪈㫕㪤㪐㪐㪐㪐㪐㪀㪬㪥㪠㪟㪘㪥㪬㪪㪘㪄㪚㪿㫀㫅㪸㪄㪘㫊㫀㪸㩷㪄㪜㪬㪢㪇㪈㪄㪣㪐㪐㪦㫋㪿㪼㫉㪄Y:Year 8 2008 Panel vendor and version for the model.
9 2009
A 2010 Marking Marking Marking
B 2011 A J S
C 2012 B K T
…
…
CLU
WK䋺Week 01 WK01 D M V
02 WK02 E N W
03 WK03 F P X
04 WK04 G Q Y
…
…
H R Z
53 WK53
Model Information
L1
L1
L1
L1
L1
L1
L1
L1
L1
K32
K33
K34 LC420EUN-SDV1
LC420EUN-SDV1
LC420EUN-SDV1
LC420EUN-SDV1
LC420EUN-SDV1
LC320EUN-SDV1
LC320EUN-SDV1
LC320EUN-SDV1
LC320EUN-SDV1
Panel ID Panel
L1 LC320EUN-SDV1K25
Model ID
K26
K27
K28
K29
K30
K31
42HL833F
42HL833N
42HL833R
32HL833N
32HL833R
42HL833B
42HL833G
Model
32HL833B
32HL833G
32HL833F
Panel Vendor
AUO
CMO
Panel Vendor
SAMSUNG
LPL/LGD
CPT
IPS
Panel Vendor
SHARP
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Whenever replacing the Main PCB with new one, perform this procedure.
1. Press "Mute" key twice on the Remote.
2. Press "Menu" button on the TV set. Then the OSD is displayed.
3. Move to Tag "3" by Right/Left Arrow key on the Remote.
4. Select "Model Type" cell.
5. Select the appropriate model type by Right/Left Arrow key on the Remote. Model type is
written on the rating label.
DESTINATION SETTING CHANGE
6. Select "Reset to Def".
7. Select "Yes" and press "OK" button on the Remote.
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Precaution
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE "SAFETY PRECAUTION"
AND "PRODUCT SAFETY NOTICE".
CAUTION: The international hazard symbols " " in the schematic diagram and the
parts list designate components which have special characteristics important for safety
and should be replaced only with types identical to those in the original circuit or
specified in the parts list.
The mounting position of replacements is to be identical with originals.
Before replacing any of these components, read carefully the "SAFETY PRECAUTION"
AND "PRODUCT SAFETY NOTICE".
Do not degrade the safety of the receiver through improper servicing.
Note:
The part number must be used when ordering parts, in order to assist in processing, be
sure to include the Model number and Description.
The PC board assembly with mark is no longer available after the end of the production.
Abbreviations
All CD and PF capacitors are ±5 %, 50 V and all resistor, ±5 %, 1/6 W unless otherwise noted.
PARTS LIST
Capacitors CD
: Ceramic Disk
Resistors CF
: Carbon film
OMF
: Oxide Metal Film
PF
: Plastic Film
CC
: Carbon Composition
VR
: Variable Resistor
EL
: Electrolytic
MF
: Metal Film
FR
: Fusible Resistor

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