Total TC1300506 User manual

Herramientas de Aire
1
FICHA TÉCNICA
Marca: Total Tools
Voltaje: 220V~50/60Hz
Potencia: 2.2 kW (3.0HP)
Arranque: accionado por correa
Presión máxima: 8 bar - 116psi
Desplazamiento del aire: 144 L/min@101psi - 7bar
Velocidad sin carga: 1100/min
Volumen de tanque: 100 L - 26.4 Gal
Nivel de ruido: 92 db
Incluye: bomba lubricada con aceite
Peso: 76 Kg.
Garantía: 3 meses
Empaque: Caja de Madera
Procedencia: Importado
Producto: Compresor de aire 3.0 HP Total Tools
CÓDIGO: TC1301006
DESCRIPCIÓN: Compresor de aire 3.0 HP Total Tools de
una potencia de 2.2 kW (3.0HP). Produce una presión
máxima de 8 bar - 116 psi. Desplazamiento del aire de
144 L/min@101psi - 7bar con un volumen de tanque de
100 L - 26.4 Gal. Produce un nivel de ruido de 96 db y
pesa 76 Kg. Su motor incluye una bovina de alambre de
aluminio, bomba lubricada con aceite y su arranque es
por correa
2.2 kW
(3 HP)
100L
(26.4Gal) 220V
~50/60Hz 1100
min-1
76
8bar
(116psi) 2
Alambre de aluminio

AIR COMPRESSOR
TC1300506,UTC1300506,TC1300506S-2,
TC1300506-8,TC1300506T,
TC1301006,UTC1301006,TC1301006S-2,
TC1301006-8,TC1301006T
3HP

Forw
ard
Please read this manual carefully and make a full understanding before operating.
Due to the limited pages we cannot answer
a1
1
the questions but this
man
u
a1
can
help
you avoid unnecessary mistakes during operating the new machines.Please pay
speci
a1
attention to
the"Warning
"
.I
f
you don't stick to the instructions you may have
your
machine damaged.
Excuse for not informing of the
a1
teratio
n
for techniques of the products change
all the
time.
Please follow the operating precedures described inWKLs
manua
1.
B
y
doing so you'll
save your time and energ
y
.I
f
any
problem
or
fa
u1
t occurs Please
contact our authorized
service centre without delay.
If any machine parts need to be replaced Please use those produced in our factory
to ensure an
effective
operation and to increase
service
life.
Securit
y
Notes
Before
starting the
machine Please
take a
check before operation
or the safe operation.
Do not place
anY
inflammable substance near the air compressor.
Do not inject the compressed air to man and animals
Keep children or DQLPDO
s
away
from the compressor or
au
x
i1i
ar
y
fac
i1i
ties.
Don't touch the machine or exhaust pipe during operation it remains in very
high
temperature
.
The technical service center of our factory is the on1y organization that has
the
right to
confirm
whether the product in question is within the guaranty scope.
The operator should know the correct operation of the machine and how to turn it
off immediately.
DO not move the machine when the air container
s
t
i11
contains in
compressed
condition.
Before
repairingespecially
before disassembling the machinethe power should be
turned off and the
compressed
gas
sho
u1
d
released front the gas container. ,Ithe power
is not turned off the air compressor may start
suddenl
y
.+
n
the evening LIthe
unstable
voltage in the power grid may damage the motor in the
machine.
The following two points should be noted when the air compressor is used
for
spraying painting.
a.Do not operate the air compressor in the airtight space or in the place
where
there is ILU
e.
b.The air compressor should be operated in the well ventilated place.
2

I
nstallation
a.1nstall
the
compressor
in a
vent
i1
ate
d
place.
b.The space between
the
compressor
and the wa11
should
be at least
50cm.
c.1nstallation
of
Motor:
l.+H
you
buy WKe
motor yourselfplease
buy the
same model
as the
ai
r-
compresso
r
2.1nsta11 WKH as
shown
in the
following diagram:
90
0
90
0
I
3.Adjust
the belt to a
proper degree
of
tightness
in the way of
pressing
the
middle
of the belt
t
i11
it sinks for
10-15mm
as
shown
in the
following diagram:
4.1f the belt is too
tightthe
belt will be
ov
e
r1
oade
d
and in
consequence
the
axis
of
the
motor
may
ea
s
i1
y
wear
outthe motor
may get
heatedDQG
consume more power
and the belt may break
down because
of
supe
r-
tension;
5.1f the belt is too
loosethe
belt may slip and in
consequence
it may
cause
a
high-
heatabrasion
of the
beltunsteady rotation
of
the air-compressor
and
inadequate
displacement.
Before staUWL
ng
a.Before starting
the
compressor
be sure that WKe lube is
enough.
It
is safe
when
the lube level is at the red
point
of
o
i1
glass.
(Figure l)When necessaryaddWKH
lube
through
the hole of the
dipstick
Caution:
If
the lube is lowerWKDQ the lower mark of the
dipstick (Figure
1)
the
3

compressor will be frayed and the axle head will be
destroye
d
.I
f
too high it may
cause
the lube to spray and the loan of the compressor to
increase.
Highest
level
Fig.1 Lowest
level
b.The
ideallube
for the compressor should bein a general wayhigh grade
with
antiovidant in not easy to become thick because RI oxygenatLQJ not easy to froth with
lit
t1
e
carbon left and high ignition
poin
t.
Usuall
y
the 13#air compressor
o
i1
is
usd.the
19#air compressor
o
i1
is used in winter.
Note
s
before
operating
a.Plug in the power plug to the matched
ou
t1
e
t.
b.Check the tightress of the beltand see if ue can remove pulley
ea
s
i1
y
by
hand.
c.Do use the air switch (Figure 2)to start or stop the compressoraccording to
the
button position marked on the shell of air switchIRr the compressed air in the pipeline
w
i11
exhaust automatically when the air switch break and then the compressor
could
be started with
lit
t1
e
burden next timeprevent the motor from
damage.
F.Safety Valve
The
air-compressor
is
equipped
with
safety valve as
the
protective
device
to
prevent
from
excessive pressure
in the
gas tank. The safety valve has
already been adjusted according
to the
designing standard
of
"Pressure
Containers". Please don't adjust
it at
discretionPlease advise
the
maintenance
services
of our
company
or
distributors
to do for you
if
adjustment
is
necessary.
To
assure
that the
function
of the
safety valve
is in
normal state3lease drag
the gas release
ring at
least once a week (Figure 3).
Fig.2
Fig.3
4

Operation of the compressor
The
compressor
uses an air switch to control the motor
When
the pressure in
the
air storage tank rises to the rated
maximum
pressurethe
air switch
automaticDOO\
breaks
to
disconnect
the power and stop the air
compressor
.
Wh
e
n
the
pressure
in the
air
storage WDQN
goes down below the rated
minimum pressurethe
air switch
automatic
DOO
y
c1
oses
and restarts the motorWR dirve
the co mpressor.
Adjust the
exhausting
air
pressure
a.pull out upward the knob of the pressure adjuster turn FORckwise to increase
the
exhausting
air
pressure
to a rated
maximum
pressure the Vame as in the air
storage
tank (Figure 4)
b.pull out upward the knob of the pressure
adjuster
turn
anticlockwise
to
reduce WKH
exhausting air pressure to zero
bar.
Caution:
(l)
Wh
en
adjusting the exhausting air pressureyou can look into the small
manometer
to get the pressure reaGLQJ
(2)
Wh
en the
manometer shows the
mamum
pressure
v
a1
u
esVWRS
turning clockwise.or
the thin ftlm of the pressure adjuster would be
damaged.
(3)When
the
compressor
stop working turn the
pressure
adjust
anticlockwist
to
zero bar and then
stopyou
may open the drain tap to make sure that e
compressor
stops.
Maintenance
a.
WhGP
the new
machine
has been set to work for 50
hoursunscrew
the
oLO
es-
cape-bolt WROHWout the old lube and add in WKH new
lubeWRthe
marked level of the
dipstic
k.
b.Clean the filter every 100
hours.(Figure 5)
c.Replace
the ftlter
element
with a new one if it is too
dirty.
d.Turn onHwater escape v
a1
ve
at the botton
of the air storage tank to drain everyday.
e
.+P
every 500 hours or 12
months
replace the lube with new
lube .
f.Please check
the sensitivity
of
the
safety
v
a1
v
e
and
the
operating
p
u11-ring
once a
wee
k.
G.Check
the tightness of the
V-belt
once in three
months.
5

Model
Rated Voltage(V)
Rated Frequency(Hz)
Input power
(kW/PH)
No-load speed(/min)
Tank capacity(L/Gal)
Max. operating
pressure(Bar/PSI)
Air displacement
(L/min)
Protection type
Net weight(Kg)
TC1301006
TC1301006-8
110-120~
60
1100
50(13.2)
8(116)
236
IP 54
64
2.2
(3.0)
110-120~220-240~
60
1100
100(26.4)
8(116)
236
IP 54
76
2.2
(3.0)
220-240~
50
1100 1100
100(26.4)
8(116)
236
IP 54
76
236
IP 54
76
2.2 2.2
(3.0)
60
100(26.4)
8(116)
(3.0)
220-240~
50
2.2
(3.0)
1100
50(13.2)
8(116)
236
IP 54
64
TC1300506
TC1300506S-2
TC1300506T
TC1301006S-2
TC1301006T
220-240~
60
2.2
(3.0)
1100
50(13.2)
8(116)
236
IP 54
64
6050031CTU8-6050031CT UTC1301006
Causes of 8reakdown and Maintenance of the Air-compressor
Bre
a
down
Possible
Reasons
Maintenance
Less output air-
qua ntity or
inadequate
pressure
1. The air volume required is beyoud the
rated.
2.Blockage of the inlet air fllter
3.Adhesive of carbon or other substances on
the valve block
4.Unfix of va1ve seat or damage of filler
5.Abrasion of valves or Ineffectiveness
of spring
6.Air leakage of the exhaust pipes or
connectors
-rialufrewoperomahtiwegnahC.l
compressor
2.Clean the cartridge or renew it
3.Strip it and clean it
4.Lock or renew it
5.Renew
6.Check the pipe or conn ecto rs with
soap water and lock them up
Over pressure or the
safety valve a1arm s
l.Th e set output voltage is higher than
the rated
2.Damage of pressures witch or re1ieving
va1ve
3.Too low pressure set ting or Damage
of safety va1ve
l. Adjust the vo1tage setting
2.Renew it
3.Adjust pressure or renew it
The gasis mixed up
with oi1 or excessive
leuffonoitpmusnoc
l. Fi1ling too much fuel;
2.Wrong insta11ation of oil ring;
3.Inappropriate viscosity of oil;
4.Piston ring or cylinder head plug
broke down
5.Blockage of the air-v ent;
l. Adjust the oil quantity;
2.Change
acirbultcerrocesuotegnahC.3 liognit
strapwenfolaweneR.4
5.Clear away the plug-ups.
Over vibration of
the
r -compressor
1. Excessive working pressure
2.Unstable founda tion
1.Lessen the working pressure
noihsuchtiwnoitadnuofehtxiF.2
or 0therwise
Too noise during the
rotation
1.Unf lX of valve seat
2. The piston impact the cover of the
cylinder
l.Lo ck the valve seat
2.Intensify the filler
Superheat
of the
part
in the
comp
r
ssor
l. Excessive working pressure
2.Supe r surrounding temperatu rbad
ventiIation
erusserpgnikrowehtnesseL.l
2.Move toa place
with good wentilation
Constant leakag
e
of
saturated exhaust
va1ve
1. Damage of exh aust valve
2 The checkva1veis blocked or damaged
l. Re new it
2.Stripped and checked or renewed
No sound afte
r
being
charged
kaerbesufronoitcennoceriwtcefrepmI.l
2.the temperature controller stripped
3.Break down of the motor
esufehtegnahcroseriwehtkcehC.l
2 .Afte r oncooling, switch temperature
siegatlovehtfieesotniagarellortnoc
normal
3.Sent for maintenance
The
motor makes
sounds but does
not
work
l. Voltage drop caused by super extension
Wire
2.Inadequate voltage
3.Motor ove r1oad
4.Break down of the motor
l. Shorten the extension wire or charge
to use a proper power line
otynapmocrewopcirtceleehtksA.2
repair
3.Release the pressure of the drum and
reduce the load
4.Sent f or maintenance
Please tum on the air switch
to
discharge
the
pressure
in the drum
before
wain tenance.
6

TC1300506,UTC1300506,TC1300506S-2,
TC1300506-8,TC1300506T
TC1301006,UTC1301006,TC1301006S-2,
TC1301006-8,TC1301006T Exploding view
7

No. No.Part Description Qty Part Description Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TC1300506,UTC1300506,TC1300506S-2,
TC1300506-8,TC1300506T
TC1301006,UTC1301006,TC1301006S-2,
TC1301006-8,TC1301006T Spare part list
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
air filter
cylinder head
screw
valve packing 1
valve seat
valve packing 2
valve plate
valve packing 3
cylinder
compression ring
scraper ring
piston
piston pin
snap ring 1
connecting rod
crank shaft
screw
cylinder o ring
bearing 1
front cover packing
front cover
screw
oil glass
o ring
crank case
dipstick
crank case o ring
nether cover
screw
crank case screw
bearing 2
back cover packing
seal
back cover
screw
pulley
washer
screw
cooler packing
cooler
screw
connector
screw cap
cuprum pipe
fan cover
screw
snap ring 2
fan
screw
centrifugal switch
screw
osculant plate
screw
motor cover(back)
bearing 3
motor
motor shell
electrical wire
connector
capacitor box
capacitor 1
reset
screw
capacitor 2
capacitor box cover
screw
bearing 4
motor cover(front)
key
motor pulley
screw
belt
8

No. No.Part Description Qty Part Description Qty
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
1
1
1
electrical plug
check valve kits
exhaust pipe
safety valve
pressure gauge
stopple
air discharge lock
handle
screw
air tank
rubber foot
screw
water drain valve
manifold connector
connector
pressure switch
screw
wheel
wheel pin
screw
fixed frame
shield
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
90
92
93
94
TC1300506,UTC1300506,TC1300506S-2,
TC1300506-8,TC1300506T
TC1301006,UTC1301006,TC1301006S-2,
TC1301006-8,TC1301006T Spare part list
9

T1118.V03
MADE IN CHINA
www.totaltools.cn
TOTAL TOOLS CO., PTE. LTD.
AIR COMPRESSOR
3HP
This manual suits for next models
9
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