Ingersoll-Rand IRN37-160K - CC User manual

54719091
Revision K
November 2013
Save These Instructions
IRN37-160K - CC, IRN50-200H-CC,
IRN75-160K-2S, IRN100-200H-2S,
R190-225NE
Operation and Maintenance Manual
111213.14.59
ENGLISH
CZECH
DANISH
BULGARIAN
PRINT LANGUAGE
DUTCH
FINNISH
ESTONIAN
FRENCH
GERMAN
HUNGARIAN
ITALIAN
LATVIAN
LITHUANIAN
MALTESE
NORWEGIAN
POLISH
PORTUGUESE
ROMANIAN
SLOVAKIAN
SLOVENIAN
SPANISH
SWEDISH
TURKISH

AIR COMPRESSOR GROUP
BONDED WARRANTY & REGISTERED START UP
WARRANTY
The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material
and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months
from the date of shipment from the factory, whichever shall rst occur. The Purchaser shall be obligated to promptly report
any failure to conform to this warranty, in writing to the Company in said period, whereupon the Company shall, at its
option, correct such nonconformity, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of
shipment, provided the Purchaser has stored, installed, maintained and operated such Equipment in accordance with good
industry practices and has complied with specic recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever warranty the manufacturers have conveyed to the
Company and which can be passed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or
adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company‘s prior written
approval.
The eects of corrosion, erosion and normal wear and tear are specically excluded. Performance warranties are limited to
those specically stated within the Company‘s proposal. Unless responsibility for meeting such performance warranties are
limited to specied tests, the Company‘s obligation shall be to correct in the manner and for the period of time provided
above.
THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED,
EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
ARE HEREBY DISCLAIMED.
Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time provided
above, shall constitute fulllment of all liabilities of the Company for such non conformities whether based on contract,
warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.
The purchaser shall not operate Equipment which is considered to be defective, without rst notifying the Company in
writing of its intention to do so. Any such use of Equipment will be at Purchaser‘s sole risk and liability.
Note that this is Ingersoll Rand standard warranty. Any warranty in force at the time of purchase of the compressor or
negotiated as part of the purchase order may take precedence over this warranty.
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
EN
1.0 CONTENTS
CONTENTS PAGE CONTENTS PAGE
1.0 CONTENTS 3
2.0 FOREWORD 4
3.0 ABBREVIATIONS & SYMBOLS 6
4.0 PURCHASE ORDER DETAILS 7
5.0 SAFETY 8
5.1 SAFETY INSTRUCTIONS 8
5.2 SAFETY PRECAUTIONS 8
5.3 TEXT DECALS 11
5.4 GRAPHIC FORM AND MEANING OF
ISO SYMBOLS 15
6.0 RECEIPT / HANDLING 20
6.1 RECEIPT 20
6.2 UNPACKING AND HANDLING 20
7.0 INSTALLATION 21
7.1 LOCATION IN PLANT 21
7.2 DISCHARGE AND CONDENSATE
PIPING 22
7.3 ELECTRICAL 23
7.4 WATERCOOLED UNITS 25
7.5 SEA WATERCOOLED UNITS SELECTED
UNITS ONLY 27
7.6 OUTDOOR SHELTERED
INSTALLATION 28
7.7 OUTDOOR MODIFICATION OPTION 28
8.0 GENERAL INFORMATION 29
8.1 TECHNICAL INFORMATION 33
8.2 INSTALLATION DRAWING 36
8.3 PROCESS AND INSTRUMENTATION
DIAGRAM 46
8.4 ELECTRICAL SCHEMATIC 54
8.5 GENERAL DESCRIPTION 68
9.0 OPERATING INSTRUCTIONS 69
9.1 BASIC OPERATION 69
9.2 INTELLISYS CONTROLS 71
9.3 DISPLAY SCREEN 72
9.4 CURRENT STATUS SCREEN 73
9.5 MAIN MENU 74
9.6 OPERATOR SETPOINTS 75
9.7 OPTIONS 77
9.8 SENSOR CALIBRATION 78
9.9 ALARM HISTORY 79
9.10 CLOCK FUNCTIONS 79
9.11 ENERGY STATUS MESSAGES 80
9.12 WARNINGS 81
9.13 SERVICE WARNINGS 81
9.14 INITIAL CHECK ALARMS: 81
9.15 ALARMS 82
10.0 MAINTENANCE 83
10.1 MAINTENANCE PROMPTS 83
10.2 MAINTENANCE CHART 84
10.3 MAINTENANCE PROCEDURES 85
10.4 ROUTINE MAINTENANCE 87
11.0 FAULT FINDING 95
11.1 INTELLISYS FAULTS INDICATED ON
THE INTELLISYS CONTROLLER 98
11.2 INTELLISYS FAULTS INDICATED ON THE
INTELLISYS CONTROLLER 96
11.3 DRIVE FAULTS INDICATED ON THE
INTELHYS CONTROLLER 100
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
4
EN
2.0 FOREWORD
Machine models represented in this manual may be
used in various locations worldwide. Machines sold and
shipped into European community countries requires
that the machine display the EC Mark and conform to
various directives. In such cases, the design specication
of this machine has been certied as complying with
EC directives. Any modication to any part is absolutely
prohibited and would result in the CE certication and
marking being rendered invalid.
The contents of this manual are considered to be
proprietary and condential to Ingersoll Rand and
should not be reproduced without the prior written
permission of Ingersoll Rand.
Nothing contained in this document is intended to
extend any promise, warranty or representation,
expressed or implied, regarding the Ingersoll Rand
products described herein. Any such warranties or other
terms and conditions of sale of products shall be in
accordance with the standard terms and conditions of
sale for such products, which are available upon request.
This manual contains instructions and technical data to
cover all routine operation and scheduled maintenance
tasks by operation and maintenance sta.
Major overhauls are outside the scope of this manual
and should be referred to an authorized
Ingersoll Rand service department.
All components, accessories, pipes and connectors added
to the compressed air system should be:
of good quality, procured from a reputable manufac-
turer and, wherever possible, be of a type approved
by Ingersoll Rand.
clearly rated for a pressure at least equal to the ma-
chine maximum allowable working pressure.
compatible with the compressor lubricant/coolant.
accompanied with instructions for safe installation,
operation and maintenance.
Ingersoll Rand reserves the right to make changes and
improvements to products without notice and without
incurring any obligation to make such changes or add
such improvements to products sold previously.
•
•
•
•
Details of approved equipment are available from Ingersoll
Rand Service departments.
This machine has been designed and supplied for
use only in the following specied conditions and
applications:
Compression of normal ambient air containing no
known or detectable additional gases, vapors or
particles
Operation within the ambient temperature range
specied in the GENERAL INFORMATION section of
this manual.
IF IN DOUBT CONSULT SUPERVISION.
The company accepts no responsibility for errors in
translation of this manual from the original English
version.
The design of this Compressor package and certain
features within it are covered by patents held by
Ingersoll Rand and patents pending.
SSR ULTRA COOLANT is a registered trademark of
Ingersoll Rand Company USA.
INTELLISYS is a registered trademark of Ingersoll Rand
Company USA.
HPM™, HYBRID PERMANENT MAGNET™ and HPM
Logo are trade marks registered by MOTEURS LE-ROY-
SOMER
©COPYRIGHT 2013
Ingersoll Rand COMPANY
•
•
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 5
EN
WARNING
The use of the machine in any of the situation types listed in table 1:-
Is not approved by Ingersoll Rand,
May impair the safety of users and other persons, and
May prejudice any claims made against Ingersoll Rand.
a)
b)
c)
TABLE 1
WARNING  NOT PERMITTED
Use of the machine to produce compressed air for:
direct human consumption
indirect human consumption.
a)
b)
Use of the machine outside the ambient temperature range specied in the GENERAL INFORMATION SECTION
of this manual.
Use of the machine where there is any actual or foreseeable risk of hazardous levels of ammable gases or
vapors.
THIS MACHINE IS NOT INTENDED AND MUST NOT BE USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,
INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR VAPOURS MAY BE PRESENT.
Use of the machine tted with non Ingersoll Rand approved components.
Use of the machine with safety or control components missing or disabled.
Connection to an electrical supply of incorrect voltage and/or frequency.
WARNING
The use of repair parts other than those included within the Ingersoll Rand approved parts list may create
hazardous conditions over which Ingersoll Rand has no control. Therefore Ingersoll Rand cannot be held
responsible for equipment in which non-approved repair parts are installed.
WARNING
The motor rotor contains a powerful magnetic eld. This eld can eect the operation of digital devices such
as watches, mobile phones etc. Assembly or handling of the rotor should not be attempted by personnel with
cardiac pacemakers, debrillators or other implanted electronic medical device.
WARNING
This compressor contains a variable frequency drive. When it is switched o and the motor is stopped, the
internal capacitors store a potentially lethal high voltage. DO NOT REMOVE THE DRIVE COVER or attempt any
work on the drive unless trained. There are no user serviceable items behind the cover.
WARNING
The compressor can operate in a pressurised shutdown mode. If the compressor stops automatically, the
airend, separator tank and oil system can contain high pressure air. This can be relieved by pressing the
emergency stop button and can be veried by unscrewing the coolant ll plug which has a vent hole through
which any residual pressure will be vented. Downstream of the separator tank may still contain system
pressure which must also be vented.
NOTICE
The manual is intended for worldwide use and contains both metric and imperial data where required.
2.0 FOREWORD
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
6
EN
3.0 ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll Rand for serial number
->#### Up to Serial No.
####-> From Serial No.
* Not illustrated
† Option
NR Not required
AR As required
SM Sitemaster/Sitepack
HA High ambient machine
WC Watercooled machine
AC Aircooled machine
ERS Energy recovery system
T.E.F.C. Totally enclosed fan cooled motor (IP54)
O.D.P. Open drip proof (motor)
ppm parts per million
cs Czech
da Danish
de German
el Greek
en English
es Spanish
et Estonian
Finnish
fr French
hu Hungarian
it Italian
lt Lithuanian
lv Latvian, Lettish
mt Maltese
nl Dutch
no Norwegian
pl Polish
pt Portuguese
sk Slovak
sl Slovenian
sv Swedish
zh Chinese
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 7
EN
4.0 PURCHASE ORDER DETAILS
ROTARY SCREW AIR COMPRESSOR
This unit was purchased from
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Ingersoll Rand Company reserves the right to make changes or add
improvements without notice and without incurring any obligation
to make such changes or add such improvements to products sold
previously.
No. of units on order: ___________________________________________
Customer Order No: ____________________________________________
Ingersoll Rand Co. Order No_____________________________________
For ready reference:
Record the serial number and model number of your unit here.
Serial Number: ________________________________________________
Model Number: _______________________________________________
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
8
EN
5.0 SAFETY
5.1 SAFETY INSTRUCTIONS
Safety instructions in the operators manual are bold-
faced for emphasis. The signal words DANGER, WARNING
and CAUTION are used to indicate hazard seriousness
levels as follows.
Ensure that the operator reads and understands the
decals and consults the manuals before maintenance or
operation.
DANGER
Indicates the presence of a hazard which WILL
cause serious injury, death or property damage, if
ignored.
WARNING
Indicates the presence of a hazard which CAN
cause serious injury, death or property damage, if
ignored.
Ensure that the Operation and Maintenance manual, and
the manual holder, are not permanently removed from
the machine.
Ensure that maintenance personnel are adequately
trained, competent and have read the Maintenance
Manuals.
CAUTION
Indicates the presence of a hazard which WILL or
can cause injury or property damage, if ignored.
NOTICE
Indicates important set–up, operating or
maintenance information.
5.2 SAFETY PRECAUTIONS
General Information
Compressed air and electricity can be dangerous. Before
undertaking any work on the compressor, ensure that the
electrical supply has been isolated, locked o, tagged and
the compressor has been relieved of all pressure.
Make sure that all protective covers are in place and that
the canopy/doors are closed during operation.
Installation of this compressor must be in accordance with
recognized electrical codes and any local Health and Safety
Codes.
Use only safety solvent for cleaning the compressor and
auxiliary equipment.
Compressed air
Ensure that the machine is operating at the rated pressure
and that the rated pressure is known to all relevant
personnel.
All air pressure equipment installed in or connected to
the machine must have safe working pressure ratings of
at least the machine rated pressure.
If more than one compressor is connected to one
common downstream plant, eective check valves and
isolation valves must be tted and controlled by work
procedures, so that one machine cannot accidentally be
pressurized / over pressurized by another.
If a safety valve is installed between the isolation valve
and the compressor, it must have sucient capacity to
relieve the full capacity of the compressor(s).
The discharged air contains a very small percentage of
compressor lubricating oil and care should be taken to
ensure that downstream equipment is compatible.
If the discharged air is to be ultimately released into a
conned space, adequate ventilation must be provided.
The use of plastic bowls on line lters without metal
guards can be hazardous. Their safety can be aected
by either synthetic lubricants, or the additives used in
mineral oils. Metal bowls should be used on a pressurized
system.
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 9
EN
When using compressed air always use appropriate
personal protective equipment.
All pressure containing parts, especially exible hoses
and their couplings, must be regularly inspected, be free
from defects and be replaced according to the Manual
instructions.
Compressed air can be dangerous if incorrectly handled.
Before doing any work on the unit, ensure that all
pressure is vented from the system and that the machine
cannot be started accidentally.
Avoid bodily contact with compressed air.
The safety valve located in the separator tank must be
checked periodically for correct operation.
Whenever pressure is released through the pressure relief
valve, it is due to excessive pressure in the system. The
cause for the excessive pressure should be investigated
immediately.
Materials
The following substances are used in the manufacture
of this machine and may be hazardous to health if used
incorrectly:
preservative grease
rust preventative
compressor coolant
WARNING
AVOID INGESTION, SKIN CONTACT AND
INHALATION OF FUMES.
For further information, request and consult the coolant
Material Data Sheet (UK ACGP 011/96 -ULTRA COOLANT
ACGP 029/90-food grade coolant. For USA served areas,
use MSDS sheet APDD 236) from your local IR oce,
Distributor or Air Center.
Should compressor lubricant come into contact with the
eyes, then irrigate with water for at least 5 minutes.
Should compressor lubricant come into contact with the
skin, then wash o immediately.
Consult a physician if large amounts of compressor
lubricant are ingested.
Consult a physician if compressor lubricant is inhaled.
Never give uids or induce vomiting if the patient is
unconscious or having convulsions.
•
•
•
The above information contains data supplied in support
of United Kingdom Control of Substances Hazardous to
Health (C.O.S.H.H.) regulations.
Transport
When loading or transporting machines ensure that the
specied lifting and tie down points are used.
It is recommended that the machine be moved using the
fork lift slots in the machine base.
Refer to section 8-General Information for reference
information.
Electrical
The compressor has high and dangerous voltage in the
motor starter and control box. All installations must be
in accordance with recognized electrical codes. Before
working on the electrical system, be sure to remove
voltage from the system by using a manual disconnect
switch. A circuit breaker or fuse safety switch must be
provided in the electrical supply line leading to the
compressor.
Those responsible for installation of this equipment
must provide suitable grounds, maintenance clearance
and lightning arrestors for all electrical components in
accordance with National and Local code requirements.
Keep all parts of the body and any hand-held tools or
other conductive objects, away from exposed live parts
of the compressor electrical system. Maintain dry footing,
stand on insulating surfaces and do not contact any other
portion of the compressor when making adjustments or
repairs to exposed live parts of the compressor electrical
system.
Close and lock all access doors when the compressor is
left unattended.
Do not use extinguishers intended for Class A or Class B
res on electrical res. Use only extinguishers suitable for
class BC or class ABC res.
Attempt repairs only in clean, dry, well lighted and
ventilated areas.
Connect the compressor only to electrical systems that
are compatible with its electrical characteristics and that
are within it’s rated capacity.
5.0 SAFETY
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
10
EN
5.0 SAFETY
Condensate disposal
Condensate cannot be discharged into fresh/surface
water drains. In some regions compressor condensate
containing ULTRA COOLANT can be fed directly into a
drainage system that has downstream sewage treatment.
As waste water regulations vary by country and region it
is the responsibility of the user to establish the limitations
and regulations in their particular area. Ingersoll Rand
and its associated distributors are happy to advise and
assist in these matters.
Coolant disposal
Steps to be taken in the case of spillage: Soak up with a
suitable absorbent material, then sweep into a plastic bag
for disposal.
Burn in an approved incinerator, or according to local area
or country regulations.
For further information, consult ULTRA COOLANT Material
Data Sheets ACGP 011/96 or APDD 236. FOOD GRADE
COOLANT Material Data Sheets IRACA145 or APDD190.
WARNING
This compressor contains a variable frequency drive. When it is switched o and the motor is stopped, the
internal capacitors store a potentially lethal high voltage. DO NOT REMOVE THE DRIVE COVER or attempt any
work on the drive unless trained. There are no user serviceable items behind the cover.
WARNING
There is a high discharge air temperature shutdown function built into each compressor. lt is factory preset
at 109°C (228°F).This function should be checked at regular intervals for proper operation, once a month is
recommended. Refer to maintenance section.
Failure to adhere to these recommendations can result in mechanical failure, property damage and serious
injury or death.
All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port
connections must take into account vibration, pulsations, temperature, maximum pressure applied,
corrosion and chemical resistance. In addition, it should be noted that lubricated compressors will
discharge some oil into the air stream; therefore, compatibility between discharge piping, system
accessories and software must be assured.
For the foregoing reasons, the use of plastic piping and rubber hose as discharge piping is not
recommended. In addition, exible joints and/or ex lines can only be considered for such purposes if
their specications t the operating parameters of the system.
It is the responsibility of the installer and owner to provide the appropriate service pipework to and from
the machine.
•
•
•
WARNING
“Ingersoll Rand air compressors are not designed, intended, or approved for breathing air applications.
Ingersoll Rand does not approve specialized equipment for breathing air application and assumes no
responsibility or liability for compressors used for breathing air services.”
WARNING
No portable communication devices emitting more than 7.5 volts per metre in the frequency range from 250
MHz to 280 MHz should be operated within 5 m (16.5 ft) of the unit.
WARNING
The motor rotor contains a powerful magnetic eld. This eld can eect the operation of digital devices such
as watches, mobile phones etc. Assembly or handling of the rotor should not be attempted by personnel with
cardiac pacemakers, debrillators or other implanted electronic medical device.
WARNING
The specication of this machine is such that the machine is not suitable for use in ammable gas risk areas.
If such an application is required then all local regulations, codes of practice and site rules must be observed.
To ensure that the machine can operate in a safe and reliable manner, additional equipment such as gas
detection and intake (shut-o) valves may be required, dependant on local regulations or the degree of risk
involved.
WARNING
The compressor can operate in a pressurized shutdown mode. If the compressor stops automatically, the
airend, separator tank and oil system can contain high pressure air. This can be relieved by pressing the
emergency stop button and can be veried by unscrewing the coolant ll plug which has a vent hole through
which any residual pressure will be vented. Downstream of the separator tank may still contain system
pressure which must also be vented.
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 11
EN
5.0 SAFETY
Depending on point of manufacture and point of use, the compressor and this manual will show symbols from the
following sections. Compressors for use within the European Community must be equipped with symbols from section
5.4. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform your
supervisor.
5.3 TEXT DECALS
DANGER
Discharge
To obtain satisfactory compressor operation and
maintenance, a minimum of 3 feet clearance on 3
sides is required. 3 1/2 feet is required in front of
the control panel (or minimum required by latest
National Electrical code or applicable local codes)
Refer to the Instruction / Operators Manual before
performing any maintenance.
air.
Can contain carbon monoxide or other
contaminants. Will cause severe injury or death.
Do not breathe this air.
WARNING
NOTICE
Hazardous voltage. Can cause severe injury or
death.
Disconnect power before servicing.
Lockout/Tagout machine.
WARNING
Rotating fan blade. Can cause severe injury.
Do not operate with covers removed.
Disconnect power. Lock/out and tag out machine.
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
12
EN
5.0 SAFETY
CAUTION
Incorrect lifting of machine can cause injury or
property damage.
Lift only from base channels
WARNING
High pressure air.
Can cause severe injury or death.
Compressor can operate in a pressurized
shutdown mode.
Relieve pressure before removing filter plugs/caps,
fittings or covers.
NOTICE
Air discharge
CAUTION
Use of incorrect coolant can cause system
contamination.
Use only SSR ULTRA COOLANT
WARNING
Food contaminant.
Can cause severe injury or death.
Use only Ingersoll Rand SSR H-1F food grade coolant.
NOTICE
Lift here
WARNING
Hot surface.
Can cause severe injury.
Do not touch. Allow to cool before servicing.
22061915 Rev. A
39568464 Rev. 03
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 13
EN
5.0 SAFETY
CAUTION
Improper coolant filter replacement will cause
compressor damage.
Replace filter element after first 150 hours of
operation and every 2000 hours thereafter or when
coolant is changed.
NOTICE
Rotation
Rotation
Rotation
WARNING HIGH VOLTAGE
Do not attempt any work.
Read manual.
Trained service personnel only.
Remove electrical supply.
Wait 15 minutes.
Check for zero voltage.
Proceed with caution.
WARNING
Moving parts. Can cause severe injury.
Do not operate with covers removed.
Service only with machine blocked to prevent turn over.
Air
Discharge
39540224 Rev. 04
39540257 Rev. 04
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
14
EN
5.0 SAFETY
Condensate
drain.
Electrical
power inlet.
WARNING
Hazardous voltage. Can cause severe injury or
death.
Disconnect power before servicing.
Lockout/Tagout machine.
Use 75°C copper wire only.
Use 75˚C copper wire only.
Nur 75˚C kupferdraht verwenden.
Use somente o de cobre de 75˚.
39492384 Rev. 03
usare 75˚C solamente cavi di rame.
Usar solamente cable de cobre para 75˚ C.
Utilisez 75˚C uniquement l de cuivre.
IMPORTANT
Before starting this air compressor unit the shipping
brace(s) must be removed.
Save the brace(s) for future use.
Refer to Operators / Instruction Manual.
Before starting this air compressor unit
the shipping brace(s) must be removed.
Save the brace(s) for future use. Refer to
Operators/Instruction Manual.
IMPORTANT
39481130 Rev. 02
39540158 Rev. 05
To obtain satisfactory compressor operation and
maintenance, a minimum of 3 feet clearance on 3
sides is required. 3 1/2 feet is required in front of
the control panel (or minimum required by latest
National Electrical code or applicable local codes)
Refer to the Instruction / Operators Manual before
performing any maintenance.
NOTICE
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 15
EN
5.0 SAFETY
5.4 GRAPHIC FORM AND MEANING OF ISO SYMBOLS
Prohibition / Mandatory Information / Instructions Warning
WARNING: Electrical shock risk. WARNING − Pressurized component or
system.
WARNING − Hot surface.
WARNING − Pressure control. WARNING − Corrosion risk.
WARNING − Pressurized vessel. Do not remove the Operating and
Maintenance manual from this machine.
WARNING − Flammable liquid.
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
16
EN
5.0 SAFETY
WARNING − Do not undertake any
maintenance on this machine until the
electrical supply is disconnected and the
air pressure is totally relieved.
WARNING − Consult the Operation
and Maintenance manual before
commencing any maintenance.
WARNING − For operating temperature
below 0°C, consult the Operation and
Maintenance manual.
Read the Operation and Maintenance
manual before operation or maintenance
of this machine is undertaken.
Do not stack. Do not operate the machine without the
guard being in place.
Do not stand on any service valve or
other parts of the pressure system.
Do not operate with the doors or
enclosure open.
Do not use fork lift truck from this side.
Do not breathe the compressed air from
this machine.
No naked lights. Do not open the service valve before the
air hose is attached.
0 C
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 17
EN
5.0 SAFETY
Use fork lift truck from this side only. Emergency stop. Tie down point
Lifting point. On (power).
SET SEQUENCER STATUS LOAD
SEQUENCER (AUTOMATIC CONTROL) COMPRESSOR OFF LOAD (UNLOADED)
RESET COMPRESSOR STATUS MODULATE
MALFUNCTION POWER FOULED FILTER
POWER INLET ELECTRIC MOTOR HOURS
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
18
EN
5.0 SAFETY
COOLANT SEPARATOR PRESSURE AIR DISCHARGE
PRESSURIZED TANK ON / OFF CYCLE COOLANT FILTER
AIR FILTER ON / OFF PUSH BUTTON COOLANT PRESSURE
AIR PRESSURE STAR DELTA IEC 617−7 AUTOMATIC RESTART
HEAT EXCHANGER MAINTENANCE MAINTENANCE PROHIBITED
COOLANT DRAIN CONDENSATE DRAIN PRESSURE CONTROL
MANUAL (SELECT) TEMPERATURE HIGH TEMPERATURE
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & R190-225NE
ingersollrandproducts.com 19
EN
5.0 SAFETY
BELT TENSION FILTER MOTOR LUBRICATION
FRAGILE KEEP DRY THIS WAY UP
USE NO HOOKS NO SIDE CLAMPS ROTATION
POWER INLET (AC) WATER IN WATER OUT
TRAINED SERVICE PERSONNEL WAIT TIME CHECK ZERO VOLTS
Kg.
mm.
0
v
c
d
SERVICE
15 Min
111213.14.59

IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & R190-225NE
ingersollrandproducts.com
20
EN
6.0 RECEIPT / HANDLING
6.1 RECEIPT
When you receive the compressor please inspect it closely. Any indication of careless handling by the carrier should be
noted on the delivery receipt especially if the compressor will not be immediately unpacked. Obtaining the delivery
persons signed agreement to any noted damages will facilitate any future insurance claims.
IMPORTANT
READ THIS
LOST OR DAMAGED GOODS
THOROUGHLY INSPECT THIS SHIPMENT IMMEDIATELY UPON ARRIVAL
OUR RESPONSIBILITY FOR THIS SHIPMENT CEASED WHEN THE CARRIER SIGNED BILL OF LADING
If goods are received short or in damaged condition, it is important that you notify the carrier and insist on a
notation of the loss or damage across the face of the freight bill. Otherwise no claim can be enforced against the
transportation company.
If concealed loss or damage is discovered, notify your carrier at once and request an inspection. This is absolutely
necessary. Unless you do this the carrier will not entertain any claim for loss or damage. The agent will make an
inspection and grant a concealed damage notation. If you give the transportation company a clear receipt for goods
that have been damaged or lost in transit, you do so at your own risk and expense.
WE, AT lR, ARE WILLING TO ASSIST YOU IN EVERY POSSIBLE MANNER TO COLLECT CLAIMS FOR LOSS OR DAMAGE,
BUT THE WILLINGNESS ON OUR PART DOES NOT MAKE US RESPONSIBLE FOR COLLECTION OF CLAIMS OR
REPLACEMENT OF MATERIAL. THE ACTUAL FILING AND PROCESSING OF THE CLAIM IS YOUR RESPONSIBILITY.
Ingersoll Rand Company Limited
6.2 UNPACKING AND HANDLING
The compressor will normally be delivered with a polyethylene or other cover. If a knife has to be used to remove this
cover, ensure that the exterior paint work of the compressor is not damaged.
Incorporated within the base of the compressor are slots to enable a fork lift truck to move the machine. Ensure truck
forks are fully engaged on both sides. Alternatively a special lifting frame can be utilized to enable a crane or hoist to
move the compressor. Use only marked lifting points.
Once the packaging and pallet are discarded and the unit is in its nal position, remove the transit brackets from the
resilient mounts and store for future use or discard.
On N75-160 units remove the screw in the base and slide the separator tank service bracket into the upper position on
the slots and tighten screws.
111213.14.59