Total TP18001 User manual

800W
TP18001
TP18001-5
UTP18001
GASOLINE GENERATOR
One-Stop Tools Station

FOREWORD
The generator is designed to give safe and dependable service if
operated according to instructions.
Do not operate the generator before you have read and
understood the instructions. Failure to do so could result in death,
personal injury or equipment damage.
WARNING
Indicates a strong possibility of severe personal injury, loss of life and
equipment damage if instructions are not followed.
CAUTION
Indicates a possibility of personal injury or equipment damage if instructions
are not followed.
NOTE:
Gives helpful information.
If a problem should arise, or if you have any questions about the generator,
consult an authorized dealer or service shop
WARNING
Indicates a possibility of death or serious injury if instructions are not
followed.
DANGER
DANGER
Only use OUTSIDE and
far away from windows,
doors, and vents.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
DANGER
Never let split fuel REACH HOT PART of Generator.
2

1. SAFETY INSTRUCTIONS
Please make sure you review each precaution carefully.
Do not operate the generator near gasoline or gaseous fuel because of the
potential danger of explosion or fire.
Do not fill the fuel tank with fuel while the engine is running. Do not smoke or
use open flame near the fuel tank. Be careful not to spill fuel during refueling.
If fuel is spilt, wipe it off and let dry before starting the engine.
WARNING
WARNING
Do not place in flammables near the generator.
Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other in flammables
near the generator.
WARNING
Do not enclose the generator nor cover it with a box.
The generator has a built-in forced air cooling system, and may become overheated if it is enclosed.
If generator has been covered to protect it from the weather during non use, be sure to remove it and
keep it well away from the area during generator use.
WARNING
1m
1m
Operate the generator on a level surface.
It is not necessary to prepare a special foundation for the generator.
However, the generator will vibrate on an irregular surface, so choose a level place without surface
irregularities.
If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over,
causing a hazardous situation.
Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such
a case, piston seizure may occur even if the oil is above the upper level.
WARNING
Pay attention to the wiring or extension cords from the generator to the connected device.
If the wire is under the generator or in contact with a vibrating part, it may break and
possibly cause a fire, generator burnout, or electric shock hazard.
Replace damaged or worn cords immediately.
WARNING
Do not operate the generator inside a room, cave, tunnel, or other
insufficiently ventilated area.
Always operate it in a well-ventilated area, otherwise the engine may
become overheated, and the poisonous carbon monoxide gas, an
odorless, colorless, poison gas, contained in the exhaust gas will
endanger human lives.
Operate generator only outdoors and far from open windows, doors,
ventilation intakes and other openings.
Keep the generator at least 1 meter (3 feet) away , including overhead,
from any structure or building use.
3

Do not contact the generator to a commercial power line. Connection to a commercial
power line may short circuit the generator and ruin it or cause electric shock hazard.
Use the transfer switch for connecting to domestic circuit.
WARNING
Engine becomes extremely hot during and for some time after operation.
Keep combustible materials well away from generator area.
Be very careful not to touch any parts of the hot engine especially the muffler area
or serious burns may result.
WARNING
No smoking while handling the battery. The battery emits flammable hydrogen gas,
which can explode if exposed to electric arcing or open flame.
Keep the area well-ventilated and keep open flames/sparks away when handling the battery.
WARNING
Do not operate in rain, in wet or damp conditions, or with wet hands.
The operator may suffer severe electric shock if the generator is wet due to rain or snow.
WARNING
Keep children and all bystanders at a safe distance from work areas.
WARNING
If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it
with water.
WARNING
Be extremely careful that all necessary electrical grounding procedures are followed during each and
every use. Failure to do so can be fatal.
WARNING
It is absolutely essential that you know the safe and proper use of the power tool or appliance that
you intend to use. All operators must read, understand and follow the tool/appliance owners manual.
Tool and appliance applications and limitations must be understood. Follow all directions given on
labels and warnings. Keep all instruction manuals and literature in a safe place for future reference.
WARNING
Use only "LISTED" extension cords.
When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use".
Extension cords, when not in use should be stored in a dry and well ventilated area.
WARNING
Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use,
before servicing, adjusting, or installing accessories and attachments.
WARNING
CAUTION
Make sure the engine is stopped before starting any maintenance, servicing or repair.
Make sure maintenance and repair of the generator set are performed by properly trained personnel only.
4

2. SPECIFICATIONS
MODEL
Engine type
Continuous operation
Fuel : Oil
L/Gal
Hours
mm
mm
mm
mL
kg/lb
Engine Max. output 2.0 / 36002.0 / 3000
Type
Voltage regulating system
WMax. / Rated output
Max. / Rated current
AC Output
Rated voltage
Fuel tank capacity 4 / 1.06
Cooling system
Starting system Recoil
Air-cooled
Dry weight
Specifications are subject to change without notice.
Displacement
Air-cooled, 2-stroke, Gasoline Engine
Length
Width
Height
13
Fuel type Mixed fuel
Fuse-less circuit breaker
V
Rated current
12
A
HP/min-1
Safety device type
8.3
DC Output
Rated power factor 1.0
Capacitor
110-120~60220-240~50 220-240~60
UTP18001
TP18001-5TP18001
63
Brushless, single phase
800 / 650 800 / 650
V-Hz
Rated voltage-Frequency
Compression ratio 7.4 : 1
50: 1
380
320
320
14/ 30.9
Direction of rotation Counter - clockwise
A3.3 / 2.8 6.7 / 5.4
GeneratorEngine
Dimension
5

3. COMPONENTS
TP18001, UTP18001
1. Handle
2. Fuel cap
3. Fuel tank
4. Recoil starter handle
5. Engine on-off switch
6. Choke lever
7. Airfilter housing
8. AC socket
9. Reset button
10. Exhaust
11. Motor cover
12. DC socket
13. DC charging leads
14. Spark plug wrench
14
1
32
12
11
10
897
564
6

The generator is powered by a two-stroke engine, which uses a petrol and oil mix fuel.
The correct fuel mixture is a ratio of 50:1 petrol and two stroke oil.
The fuel tank has a maximum capacity of 4.0L (1.06gal). To mix the fuel correctly use the filler cap
gauge to measure the correct amount of oil to petrol. Warning! Do not mix the fuel in the generator
fuel tank. Use a suitable container. Measure the fuel into the container then add the correct
proportion of two stroke oil according to the chart shown below. When the correct ratio has been
mixed tighten the container cap and agitate the container to ensure thorough mixing of the petrol
and oil.
Use a suitable funnel to transfer the fuel mix from the container to the generator fuel tank, taking
care not to spill any fuel or over fill the fuel tank. The fuel tank should not be filled above the top of
the fuel filter as shown below.
Use only genuine two-stroke oil.
Fuel mixing
Filing the fuel tank
4.FUELING
WARNING
1L: 0.02L
2L: 0.04L
3L: 0.06L
4L: 0.08L
7

If fuel level is low, refill with
mixed fuel.
Be sure to use the fuel filter screen
on the fuel filter neck. LEVEL
Fuel filter screen
Fuel tank cap
Do not refuel while smoking or near open flame or other such
potential fire hazards. Otherwise fire accident may occur.
CHECK MIXED FUEL
Make sure you review each warning in order to prevent fire hazard.
Do not refill tank while engine is running or hot.
Close fuel valve before refueling with fuel.
Be careful not to admit dust, dirt, water or other foreign objects Into
fuel.
Wipe off spilt fuel thoroughly before starting engine.
Keep open flames away.
WARNING
WARNING
TP18001 . . . . . . . . . . . . . . . . . 4 /1.06
TP18001-5. . . . . . . . . . . . . . . . 4 /1.06
UTP18001 . . . . . . . . . . . . . . . . 4 /1.06
Fuel Amount
up to "LEVEL" position : (L/Gal)
8

CHECKING COMPONENT PARTS
Check following items before starting engine:
Fuel leakage from fuel hose, etc.
Bolts and nuts for looseness.
Components for damage or breakage.
Generator not resting on or against any adjacent wiring.
CHECK GENERATOR SURROUNDINGS
Make sure you review each warning in order to prevent fire hazard.
Keep area clear of in flammables or other hazardous materials.
Keep generator at least 3 feet (1 meter) away from buildings or other
structures.
Only operate generator in a dry, well ventilated area.
Keep exhaust pipe clear of foreign objects.
Keep generator away from open flame. No smoking!
Keep generator on a stable and level surface.
Do not block generator air vents with paper or other material.
WARNING
GROUNDING THE
GENERATOR
To ground the generator to the earth,
connect the grounding lug of the
generator to the grounding spike
driven into the earth or to the
conductor which has been already
grounded to the earth.
If such grounding conductor or
grounding electrode is unavailable,
connect the grounding lug of the
generator to the grounding terminal of
the using electric tool or appliance.
Grounding spike
9

5. OPERATING PROCEDURES
(a) Turn the Engine switch to the position
"ON".
(b) Open the fuel valve to position "ON".
STARTING THE GENERATOR
Check the fuel level before each operations as outlined by the article
"CHECK MIXED FUEL"
CAUTION
ON
OFF
ON
OFF
OFF
Pull briskly
(c) Pull the starter handle slowly until
passing the compression point
(resistance will be felt), then return
the handle to its original position
and pull briskly.
If the engine fails to start after several
attempts, repeat above procedures
with choke lever returned to "OPEN"
position.
Do not fully pull out the rope.
After starting, allow the starter handle
to return to its original position while
still holding the handle.
(d)Warm up the engine without a load for a few minutes.
10

(a) Turn off the switch (es) of the electrical
appliance (s) before connecting to the
generator.
(b) Insert the plug (s) of the electrical
appliance(s) into the receptacle.
(1) AC APPLICATION
USING ELECTRIC POWER
Make sure that the appliance is switched OFF before connecting it to
the generator.
Do not move the generator while it is running.
Be sure to ground the generator if the connected appliance is
grounded. Failure to ground unit may lead to electrical shock.
WARNING
Check the amperage of the receptacles used referring to TABLE 1, and be
sure not to take a current exceeding the specified amperage.
Be sure that the total wattage of all appliances dose not exceed the rated
output of the generator.
11

TABLE 1
NOTE :
When the AC circuit breaker turns off during operation, the generator is over
loaded or the appliance is defective. Stop the generator immediately, check the
appliance and / or generator for overloading or detect and have repaired as
necessary by TOTAL dealer or service shop.
To take power out from the TWIST
LOCK RECEPTACLE, insert the
plug into the receptacle, and turn
it clockwise to the lock position.
Be sure to ground the generator if
the connected electrical device Is
grounded.
WARNING
TWIST
up to 30A
up to 20A 110-120V~
110-120V~
220-240V~
GFCI (Ground Fault Circuit Interrupter)
Receptacle, duplex
(REC1)
Locking Receptacle (REC4)
Style Ampere Voltage Description
up to 30A 110-120V~
Locking Receptacle (REC3)
up to 32A 220-240V~
BS323 Standard
up to 16A 220-240V~
2P+E European type
up to 16A 220-240V~
BS Standard
VDE
(c) Turn on the switch of the appliance.
(2) STOPPING THE ENGINE
Turn off the switch of load.
Disconnect tool or appliance.
Turn the STOP SWITCH to the position "OFF".
NOTE :
Allow the engine about 3 minutes to cool down at no-load before stopping.
12

STOPPING THE GENERATOR
(a) Turn off the power switch of the
electric equipment and unplug the cord
from receptacle of the generator.
(b) Allow the engine about 3 minutes to
cool down at no-load before stopping.
(c) Turn the engine switch to the position.
(d)Close the fuel valve.
OFF
OFF
ON
ON
OFF
13

6. WATTAGE INFORMATION
Some appliances need a "surge" of energy when starting.
Depending on their wattage output, generators will run anything from a small lamp to a
number of large appliances. To determine the size generator you will need, total the wattage
of the maximum number of items you will be running simultaneously.
For example: running a 100 watt light bulb, a 200 watt slow cooker, a 1,200 watt refrigerator
with a start up wattage of 2,900 watts and a 750 watt TV would require 3,950 watts.
This means that the amount of electrical power needed to start the appliance may exceed
the amount needed to maintain its use.
Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz,
amperage (amps) and electrical power needed to run the appliance or tool.
Check with your nearest dealer or service center with questions regarding power surge of
certain appliances or power tools.
Electrical loads such as incandescent lamps and hot plates require the same wattage
to start as is needed to maintain use.
Loads such as fluorescent lamps require 1.2 to 2 times the indicated wattage during
start-up.
Loads for mercury lamps require 2 to 3 times the indicated wattage during start-up.
Electrical motors require a large starting current. Power requirements depend on the
type of motor and its use. Once enough "surge" is attained to start the motor,
the appliance will require only 50% to 30% of the wattage to continue running.
Most electrical tools require 1.2 to 3 times their wattage for running under load during
use. For example, a 5,000 watt generator can power a 1800 to 4000 watt electrical
tool.
Loads such as submersible pumps and air compressors require a very large force to
start. They need 3 to 5 times the normal running wattage in order to start.
For example, a 5,000 watt generator would only be able to drive a 1,000 to 1,700 watt
pump.
NOTE :
To determine the total wattage required to run a particular electrical appliance or tool,
multiply the voltage figure of the appliance/tool by the amperage (amps) figure of same.
The voltage and amperage (amps) information can be found on a name plate which is
normally attached to electrical appliances and tools.
The following wattage chart is general guide only. Refer to your specific appliance
forcorrect wattage.
14

Home Applications
Approximate
Starting Wattage
Approximate
Running Wattage
Refrigerator or Freezer
(Energy Star) 1200 132-192
Microwave Oven
650 watts 1000 1000
800 watts 1300 1300
1000 watts 1500 1500
Incandescent Lights as indicated on bulb
(i.e. 60W) as indicated on bulb (i.e. 60W)
Furnace Fan, gas or fuel oil
1/8 Horsepower 500 300
1/6 Horsepower 750 500
1/4 Horsepower 1000 600
1/3 Horsepower 1400 700
1/2 Horsepower 2350 875
Television
Tube type 300 300
Flat Screen (20”) 120 120
Flat Screen (46") 190 190
Coffee Maker (4 cup) 600 600
Dishwasher (Cool Dry) 540 216
Electric Fry Pan 1500 1500
Electric Range (8-inch 2100 2100
Don't just add up the total wattage for everything you want to power. See our section on
power management to learn how to use a smaller generator to power more.
See the chart below to estimate your power needs.
15

Approximate
Starting Wattage
Approximate
Running Wattage
element)
Automatic Washer 1200 1200
Clothes Dryer (Electric) 6750 5400
Radio 50 to 200 50 to 200
Sump Pump
1/3 Horsepower 1300 800
1/2 Horsepower 2150 1050
Window Air Conditioner
(10,000 BTU) 2200 1500
Computer
Laptop 200-250 200-250
Desktop 600-800 600-800
Monitor (LCD style) 30 30
Printer 400-600 400-600
Hot Water Heater 4500 4500
Garage Door Opener 1420 720
Recreational Applications
Approximate
Starting Wattage
Approximate
Running Wattage
Television
Tube type 300 300
Flat Screen 120 120
RV Air Conditioner
11000 BTU 1600 1010
13500 BTU 2800 1800
15000 BTU 3300 2000
RV Refrigerator 600 180
Blender 850 400
Electric Grill (tabletop) 1650 1650
Slow Cooker 170-270 170-270
Hair Dryer (1600 watts) 1900 1800
Microwave Oven (650
watts) 1000 1000
Coffee Maker 600 600
16

Approximate
Starting Wattage
Approximate
Running Wattage
Radiant Heater 1300 1300
Laptop computer 200-250 200-250
Satellite Receiver 250 250
Radio 50 to 200 50 to 200
Two-Way Radio
12A 360W 360W
23A 840W 840W
35A 960W 960W
Fan (portable) 120 40
DVD Player 350 350
Contractor Applications
Approximate Starting
Wattage
Approximate Running
Wattage
Air Compressor
1/2 hp 1600 975
1 hp 4500 1600
Bench Grinder (8 in.) 2500 1400
Circular Saw (Heavy Duty, 7
1/4 in.) 2300 1400
Concrete Vibrator
1/2 hp 840 (avg.) 840 (avg.)
1 hp 1080 (avg.) 1080 (avg.)
2 hp 1560 (avg.) 1560 (avg.)
3 hp 2400 (avg.) 2400 (avg.),
Demolition hammer 1260 (avg.) 1260 (avg.)
Drain cleaner 250 (avg.) 250 (avg.)
Drills
3/8 inch, 4 amps 600 440
1/2 inch, 5.4 amps 900 600
Electric Chain Saw (14
inches, 2 hp) 1100 1100
Hand Drill (1/2 in.) 900 600
High-pressure Washer (1 hp) 3600 1200
Rotary hammer 1200 (avg.) 1200 (avg.)
17

Approximate Starting
Wattage
Approximate Running
Wattage
Table Saw (10 in.) 4500 1800
Industrial Motors
Split Phase
1/8 Horsepower 1200 275
1/4 Horsepower 1700 400
1/3 Horsepower 1950 450
1/2 Horsepower 2600 600
Capacitor Start Induction Run
1/8 Horsepower 850 275
¼ Horsepower 1050 400
1/3 Horsepower 1350 450
½ Horsepower 1800 600
¾ Horsepower 2600 850
1 Horsepower 3000 1000
1 ½ Horsepower 4200 1600
2 Horsepower 5100 2000
3 Horsepower 6800 3000
4 Horsepower 9800 4800
Capacitor Start Capacitor Run
1/8 Horsepower 600 275
¼ Horsepower 850 400
1/3 Horsepower 975 450
½ Horsepower 1300 600
¾ Horsepower 1900 850
1 Horsepower 2300 1000
1-½ Horsepower 3200 1600
2 Horsepower 3900 2000
3 Horsepower 5200 3000
4 Horsepower 7500 4800
Fan Duty
1/4 Horsepower 1200 650
18

Approximate Starting
Wattage
Approximate Running
Wattage
Electric Fence, 25 miles 250 250
Milk Cooler 1800 1100
Milker (vacuum pump,
2hp) 2300 1000
Portable Heater (kerosene, diesel fuel)
50,000 BTU 600 400
90,000 BTU 725 500
150,000 BTU 1000 625
Battery Charger
15 amp 380 380
60 amp with 250-amp
boost 1500/5750 1500/5750
Farm Equipment
VOLTAGE DROP IN ELECTRIC EXTENSION CORDS
When a long electric extension cord is used to connect an appliance or tool to the
generator, a certain amount of voltage drop or loss occurs in the extension cord
which reduces the effective voltage available for the appliance or tool.
The chart below has been prepared to illustrate the approximate voltage loss when
an extension cord of 300 feet (approx. 100 meters) is used to connect an
appliance or tool to the generator.
Nominal
cross
section A.W.G.
Allowable
current
No.of strands
/ strands dia.
Resistance
Current Amp.
No./mm Ω/100m mm2No. A 1A 3A 5A 8A 10A 12A 15A
0.75 18 7 30/0.18 2.477 2.5V 8V 12.5V
─ ─ ─ ─
Voltage drop
1.27 16 12 50/0.16 1.486 1.5V 5V 7.5V 12V 15V 18V ─
2.0 14 17 37/0.26 0.952 1V 3V 5V 8V 10V 12V 15V
3.5 12 to 10 23 45/0.32 0.517 ─1.5V 2.5V 4V 5V 6.5V 7.5V
5.5 10 to 8 35 70/0.32 0.332 ─1V 2V 2.5V 3.5V 4V 5V
19

7. MAINTENANCE SCHEDULE
DAILY INSPECTION
Before running the generator, check the following service items:
Enough mixed oil
PERIODIC MAINTENANCE
Periodic maintenance is vital to safe and efficient operation of your generator.
Check the table below for periodic maintenance intervals.
IT IS ALSO NECESSARY FOR THE USER OF THIS GENERATOR TO
CONDUCT THE MAINTENANCE AND ADJUSTMENTS ON THE EMISSION-
RELATED PARTS LISTED BELOW TO KEEP THE EMISSION CONTROL
SYSTEM EFFECTIVE.
The emission control system consists of the following parts :
The maintenance schedule indicated in the table is based on the normal generator
operation. Should the generator be operated in extremely dusty condition or in
heavier loading condition, the maintenance intervals must be shortened depending
on the contamination of oil, clogging of filter elements, wear of parts, and so on.
(1) Carburetor and internal
parts
(2) Cold start enrichment
system, if applicable
(3) Intake manifold, if
applicable
(4) Air cleaner elements
(5) Spark plug
(6) Magneto or electronic
ignition system
(7) Spark advance/retard
system, if applicable
(8) Exhaust manifold, if
applicable
(9) Hoses, belts,
connectors, and
assemblies
20