Total UTMGT1601 User manual

1.参考TMGT1601
T0422.V01 2022.4.9 ZRR
第二：特别注意：
1.印刷时看样颜色请参考我司提供的实物样品颜色,不得偏色。
2.322C的专色不得参考C=100,M=28.42,Y=48.29,K=21.6
对应的四色色谱颜色来看样印刷
2.C色油墨:泗联天蓝墨
3.M色油墨:泗联洋红墨
4.Y色油墨:泗联中黄墨
5.K色油墨:泗联黑墨
1.TOTAL专色油墨，见实物色样调整
第一:专色+CMYK油墨要求：
说明书材质要求:105g铜版纸
折叠方式：骑马钉
说明书成品尺寸: 148x210mm
备注:
特别注意：此页内容不印刷

UTMGT1601
160A
SCAN FOR VIDEO TOTAL TOOLS WORLD
INVERTER MAG/MIG/MMA/TIG LIFT
WELDING MACHINE

Instruction manual for
UTMGT1601
WARNING!
Kindly please keep this manual for safety warnings and precautions, assembly, opera-
tion, inspection, maintenance and cleaning procedures. Keep this manual in a safe and
dry place for future reference.
Read this manual before using this machine. Failure to do so
may result in serious injury.
KEEP THIS MANNUAL.
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
instructions that follow this symbol to avoid any possible
risks of injury or death.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
DANGER
WARNING
CAUTION
NOTICE
2

WARNING
Safety
Reading all safety instructions and warnings. Failure to do so may result
in serious injury. Keep this manual in a safe and dry place for future
reference.
1. Before using, read and understand this
manual.
Turn power off if you have to leave.
Never leave this welder unattended while
energized.
5. Stay alert, watch what you’re doing and
use common sense when use a welder.
Don’t use a welder when you’re tired or
under the influence of drugs, alcohol or
medicine.
A moment of inattention may result in serious
personal injury.
PROTECT YOURSELF AND OTHERS.
Please read and understand this information.
2. Keep it out of reach of Children.
Keep children away from this machine while
operating.
6. Avoid unintentional starting.
Ensure you’re prepared to begin work before
turning on the welder.
3. Place the welder on a stable location
before using it.
If it falls while plugged in, severe injury,
electric shock, or fire may result.
7.
4. Don’t overreach.
Keep proper footing and balance all the
time.
8. The warnings, precautions, and
instructions discussed in this instruction
manual cannot cover all possible
conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors which
cannot be built into this item, but must be
supplied by the operator.
Fume and gas Safety
INHALATION HAZARD:
Welding and Plasma cutting produce toxic fume.
1. Exposure to welding or cutting
exhaus
t
fumes can increase the risk of
developing certain cancers, such as
cancer of larynx and lung cancer and
some other potential issues.
4. Use enough ventilation, exhaust at arc, or
both, to keep fumes and gases from
breathing zone and general area.
If engineering controls are not feasible, use
an approved respirator.
3

Fume and gas Safety
INHALATION HAZARD
Welding and Plasma cutting produce toxic fume.
Arc Ray Safety
1. Wear approved welding eye protection
featuring at least a number 10 shade lens
rating.
5. Keep clothing free of grease, oil,
solvents, or any flammable substances.
4. Wear an approved head covering to protect
the head and neck.
Use apron, cape,
sleeves, shoulder covers, and bibs designed and
approved for welding and cutting procedures.
2. Wear leather leggings, fire resistant
shoes or boots during use.
Do not wear
pants with cuffs, shirts with open pockets, or
any clothing that can catch and hold molten
5. Wear an approved welding jacket or long
sleeves to protect forearms from radiation
burns.
6. When welding/cutting overhead or in
confined spaces, wear flame resistant ear
plugs or ear muffs to keep sparks out of ears.
1. Exposure to welding or cutting exhaust
fumes can increase the risk of developing
certain cancers, such as cancer of larynx
and lung cancer and some other potential
issues.
2. Do not use near degreasing or painting
operations.
3. Keep head out of fumes.
Do not breathe exhaust fumes.
5. Work in a confirmed area only if it is
well-ventilated, or while wearing an air-sup-
plied respirator.
6. Have a recognized specialist in industrial
Hygiene or Environmental services check the
operation and air quality and make recom-
mendations for the specific welding situation.
4. Use enough ventilation, exhaust at arc, or
both, to keep fumes and gases from breath-
ing zone and general area.
If engineering controls are not feasible, use an
approved respirator.
4

Electrical Safety
3. Connect to grounded, GFCI-protected
Power supply only.
5. People with pacemakers should
consult their physician before use.
10. THIS WELDING MACHINE MUST BE
CONNECTED TO POWER SOURCE
IN ACCORDANCE WITH APPLICABLE
ELECTRICAL CODES.
Specifications
MIG MMA TIG
Power input
Phase
Frequency
Duty Cycle
OCV
Input capacity
Max Input current
Max Output current
Efficiency (%)
Power factor
Weldable materials
Size(L*W*H)
1. Turn off, disconnect power, and
discharge electrode to ground before
setting down torch/electrode holder and
before service.
6. Do not expose welders to rain or wet condi-
tions.
Water entering a welder will increase the risk
of electric shock.
4. Do not use near water or damp objects.
8. Do not use outdoors.
7. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the welder.
Keep cord away from heat, oil, sharp edges
or moving parts.
Damaged or entangled
cords increase the risk of electric shock.
2. Do not touch energized electrical parts.
Wear dry, insulating gloves. Do not touch
electrode holder, electrode, welding torch, or
welding wire with bare hand. Do not wear wet
or damaged gloves.
9. Insulate yourself from the workpiece and
ground.
Use nonflammable, dry insulating
material if possible, or use dry rubber mats,
dry wood or plywood, or other dry insulating
material large enough to cover your full
area of contact with the work or ground.
110-120V/220-240V~
1~Ph
50/60Hz
30%
77V
4.0kVA/6.0kVA
36.0A/27.0A
130A/160A
85%
72%
Mild steel,stainless steel
110-120V/220-240V~
1~Ph
50/60Hz
30%
77V
3.9kVA/6.0kVA
35.4A/27.2A
130A/160A
85%
72%
Mild steel,stainless steel
463x288x356mm
110-120V/220-240V~
1~Ph
50/60Hz
30%
77V
2.5kVA/4.2kVA
22.8A/19.3A
130A/160A
85%
72%
Mild steel,stainless steel,
chrome moly
5

Controls
Front panel Controls
2
1
8
7
10
11 9 12
6
4
3
5
6

Back panel Controls
Power
on/off Gas inlet
7

Interior Controls
MIG/Flux-cored wire welding
Read the entire important safety information section at the very
beginning of this manual including all text under subheadings therein
before set up or use of this item.
WARNIN TO PREVENT SERIOUS INJURY FROM ACCIDENTAL
OPERATION:
TURN THE POWER SWITCH OFF AND UNPLUG THE WELDER BEFORE
SET UP.
Note:
Wire spool installation/Wire setup
1.
2.
3.
4.
To prevent wire feed problems, set the spool so that it will
unwind clockwise.
5.
Notice:
8

Feed roller instructions:
Notice:
Notice:
a
b
6.
7.
MIG/MAG
Wire diameter(mm) CO2 Mixed gas(25%
CO2+75%Ar2
0.6 40-90A 25-90A
IMPORTANT!
Securely hold onto the end of the welding wire and keep tension on it
during the following steps.
If this is not done, the welding wire will unravel and unspool which can
cause tangling and feeding problems.
DANGER
PARTS MAY BE AT WELDING VOLTAGE
TO PREVENT ELECTRIC SHOCK AND DEATH
1. Keep hands away from wire feed mechanism.
2. Close door before plugging in, unless using cold wire feed to feed
wire through to gun.
3. Do not touch trigger while feeding wire through to gun.
9

0.8 50-120A 30-120A
1.0 70-180A 50-300A
1.2 80-350A 60-440A
1.6 140-500A 120-550A
Basic wire welding
READ THE ENTIRE IMPORTANT SAFETY INFORMATION
WARNING
TO PREVENT SERIOUS INJURY:
Protective gear must be worn when using the Welder; minimum shade
number 10 full face shield or welding mask), ear protection, welding
gloves, sleeves and apron, NIOSH-approved respirator, and fire resistant
work clothes without pockets should be worn when welding.
Light from the arc can cause permanent damage to the eyes and skin.
Do not breathe arc fumes.
Make practice welds on pieces of scrap to practice technique before
welding anything of value.
10

TIG/MMA welding
110/220Vac.
MMA
Electrode(mm) 1.6 2.0 2.5 3.2 4.0
Welding
current(A)
25-40A 40-60A 50-80A 100-130A 160-180A
Lift TIG
Electrode(mm) 1.0 1.6 2.0 2.4 3.2
Welding
current(A)
10-75A 40-130A 75-180A 130-230A 160-310A
Basic TIG/MMA welding
READ THE ENTIRE IMPORTANT SAFETY INFORMATION
WARNING
TO PREVENT SERIOUS INJURY:
Protective gear must be worn when using the Welder;minimum shade
number 10 full face shield or welding mask) ,ear protection,welding
gloves,sleeves and apron, NIOSH-approved resistant work clothes
without pockets should be worn when welding.
Light from the arc can cause permanent damage to the eyes and skin.
Do not breathe arc fumes.
11

Make practice welds on pieces of scrap to practice technique before
welding anything of value.
Maintenance
WARNING
TO PREVENT SERIOUS INJURY, FIRE AND BURNS:
Unplug the Welder,rest the tool on a heat-proof,
electrically non-conductive surface, and allow
all parts of the Welder to cool thoroughly before
service.
1. BEFORE EACH USE, inspect the general
condition of the Welder. Check for:
2. PERIODICALLY
3. AFTER EVERY USE,
4. For optimal MIG/Flux-Cored wire weld quality, clean and inspect the
MIG Gun Contact Tip and Nozzle before each use.
12

UTMGT1601 Exploded view
13

NO. Part Description Qty NO. Part Description Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Handle
Top cover
Solenoid valve
PG clip
Power cable
DC fan
Insulation paper
Switch
Main PCB
Capacitance
Bridge rectifiers
Rectifiers heatsink
IGBT heatsink
IGBT support
DC fan
Transformer
IGBT
Rectifier heatsink support
Rectifiers heatsink
Fast recovery diode
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
4
1
1
4
Foot pad 4
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Bottom cover
Control PCB
Panel PCB
Insulation base
Joint
Knob
Quick connector(red)
Quick connector(black)
Protection cover
Front panel
Wire feeder
Wire feeding shaft
Bracket
Hinge
Lock
Door plank
Conversion line
Gas pipe
MIG torch
TIG torch(Optional)
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
UTMGT1601 Spare part list
14

INVERTER MAG/MIG/MMA/
TIG LIFT WELDING MACHINE
160A
T0422.V01
MADE IN CHINA
www.totalbusiness.com
TOTAL TOOLS CO., PTE. LTD.
No. 45 Songbei Road, Suzhou Industrial Park, China.