Toyota LAND CRUISER Operating manual

CAUTION
Thismanualdoesnotincludeallthenecessaryitemsaboutrepairandservice,thismanualismade
forthepurposeoftheuseforthepersonswhohavespecialtechniquesandcertifications.Inthe
casesthatnon-specializedoruncertified techniciansperformrepairorserviceonlyusingthismanu-
alorwithoutproperequipmentortool,thatmaycausesevereinjurytoyou orotherpeoplearound
andalsocausedamagetoyourcustomer'svehicle.
Inordertopreventdangerousoperationanddamagestoyourcustomer'svehicle,besuretofollow
theinstructionshownbelow.
Mustreadthismanualthoroughly.Itisespeciallyimportanttohavegoodunderstandingallthe
contentswritteninthePRECAUTIONof"IN"section.
Theservicemethodwritteninthismanualisveryeffectivetoperformrepairandservice.When
performingtheoperationsfollowingtheproceduresusingthismanual,besuretousetoolsspe-
cifiedandrecommended.Ifusingnon-specifiedorrecommendedtoolsandservicemethod,
besuretoconfirmsafetyofthetechniciansandanypossibilityofcausingpersonalinjuryor
damagetothecustomer'svehiclebeforestartingtheoperation.
Ifpartreplacementisnecessary,mustreplacethepartwiththesamepartnumberorequivalent
part.Donotreplaceitwithinferiorquality.
Itisimportanttonotethatthismanualcontainsvarious"Cautions"and"Notices"thatmustbe
carefullyobservedinordertoreducetheriskofpersonalinjuryduringserviceorrepair,orthe
possibilitythatimproperserviceorrepairmaydamagethevehicleorrenderitunsafe.Itisalso
importanttounderstandthatthese"Cautions"and"Notices"arenotexhaustive,becauseitis
importanttowarnofallthepossiblehazardousconsequencesthatmightresultfromfailureto
followtheseinstructions.

FOREWORD
Thissupplementhasbeenpreparedtoprovideinformation
coveringgeneralservicerepairsforthechassisandbodyof
theTOYOTALANDCRUISER(Hardtop,CanvasTopandSta-
tionWagon)whichunderwentchangesinAugust,1992.
Applicablemodels:
Hardtop& CanvasTopRJ70,73,77series
LJ70,72,73,77,79series
FZJ7O,73,75series
PZJ70,73,75series
HZJ7O,73,75series
StationWagonFZJ8Oseries
HZJ80series
HDJ80series
Fortheservicespecificationsandrepairproceduresofthe
abovemodelotherthanthoselistedinthissupplement,refer
tothefollowingmanuals.
©2004TOYOTAMOTORCORPORATIONA)|informatjoninthismanua|isbasedonthelatestproductin-
Allrightsreserved.Thisbookmaynotbeformationatthetimeofpublication.However,specifications
reproducedorcopied,inwholeorinpart,andproceduresaresubjecttochangewithoutnotice,
withoutthewrittenpermissionofToyota
MotorCorporation.
FirstPrinting:Sep.17,199201-920917-00
26thPrinting:Jan.7,200426-040107-02-2TOYOTAMOTORCORPORATION

INTRODUCTION
CLUTCH
MANUALTRANSMISSION
AUTOMATICTRANSMISSION
TRANSFER
PROPELLERSHAFT
SUSPENSIONANDAXLE
BRAKESYSTEM
BODYELECTRICALSYSTEM
AIRCONDITIONINGSYSTEM
ELECTRICALWIRINGDIAGRAMS

IN-1
INTRODUCTION
HOWTOUSETHISMANUALIN-2
IDENTIFICATIONINFORMATIONIN-5
GENERALREPAIRINSTRUCTIONSIN-6
PRECAUTIONIN-9
VEHICLELIFTANDSUPPORTLOCATIONS••IN-16
Hardtop& CanvasTopIN-16
StationWagonIN-18
ABBREVIATIONSUSEDINTHISMANUAL•••IN-19
STANDARDBOLTTORQUE
SPECIFICATIONSIN-20

IN-2INTRODUCTION- HOWTOUSETHISMANUAL
HOWTOUSETHISMANUAL
IN002-09
INDEX
AnINDEXisprovidedonthefirstpageofeachsectiontoguideyoutotheitemtoberepaired.
Toassistyouinfindingyourwaythroughthemanual,theSectionTitleandmajorheadingare
givenatthetopofeverypage.
GENERALDESCRIPTION
Atthebeginningofeachsection,a GeneralDescriptionisgiventhatpertainstoallrepair
operationscontainedinthatsection.
Readtheseprecautionsbeforestartinganyrepairtask.
TROUBLESHOOTING
TROUBLESHOOTINGtablesareincludedforeachsystemtohelpyoudiagnosetheproblemand
findthecause.
PREPARATION
PreparationliststheSST(SpecialServiceTools),recommendedtools,equipment,lubricantand
SSM(SpecialServiceMaterials)whichshouldbepreparedbeforebeginningtheoperationand
explainsthepurposeofeachone.
REPAIRPROCEDURES
Mostrepairoperationsbeginwithanoverviewillustration.Itidentifiesthecomponentsand
showshowthepartsfittogether.
Example:
FillerCap
Float
ReservoirTank
Grommet
ClevisPin
GasketClip
Slotted
SpringPin
Specifiedtorque
Non-reusablepart
Piston
PushRod
Washer
SnapRingLockNut
Clevis

INTRODUCTION- HOWTOUSETHISMANUALIN-3
Theproceduresarepresentedina step—by—stepformat:
•Theillustrationshowswhattodoandwheretodoit.
•Thetaskheadingtellswhattodo.
•Thedetailedtexttellshowtoperformthetaskandgivesotherinformationsuchas
specificationsandwarnings.
Example:
Thisformatprovidestheexperiencedtechnicianwitha FASTTRACKtotheinformationneeded.
Theuppercasetaskheadingcanbereadata glancewhennecessary,andthetextbelowit
providesdetailedinformation.Importantspecificationsandwarningsalwaysstandoutinbold
type.
REFERENCES
Referenceshavebeenkepttoa minimum.However,whentheyarerequiredyouaregiventhe
pagetoreferto.
SPECIFICATIONS
Specificationsarepresentedinboldtypethroughoutthetextwhereneeded.Youneverhaveto
leavetheproceduretolookupyourspecifications.Theyarealsofoundattheendofeachsection,
forquickreference.

INTRODUCTION- HOWTOUSETHISMANUAL
SIUNIT
TheUNITSgiveninthismanualareprimarilyexpressedaccordingtotheSIUNIT(lnternational
SystemofUnit),andalternatelyexpressedinthemetricsystemandintheEnglishSystem.
Example:
Torque:30Nm(310kgfcm,22ftlbf)
CAUTIONS,NOTICES,HINTS:
•CAUTIONSarepresentedinboldtype,andindicatethereisa possibilityofinjurytoyouor
otherpeople.
•NOTICESarealsopresentedinboldtype,andindicatethepossibilityofdamagetothe
componentsbeingrepaired.
•HINTSareseparatedfromthetextbutdonotappearinbold.Theyprovideadditional
informationtohelpyouperformtherepairefficiently.
IN-4

INTRODUCTION- IDENTIFICATIONINFORMATIONIN-5
IDENTIFICATIONINFORMATION
VEHICLEIDENTIFICATIONNUMBER
Thevehicleidentificationnumberisstampedontheoutersur-
faceofthefrontrightsideframe.Thisnumberisalsostamped
onthemanufacturer'snameplate.
A:VehicleIdentificationNumber
B:Manufacturer'sNamePlate
ENGINESERIALNUMBER
Theengineserialnumberisstampedontherightsideofthe
cylinderblock.

IN-6INTRODUCTION- GENERALREPAIRINSTRUCTIONS
GENERALREPAIRINSTRUCTIONS
INOO5-09
1.Usefender,seatandfloorcoverstokeepthevehicle
cleanandpreventdamage.
2.Duringdisassembly,keeppartsintheappropriate
ordertofacilitatereassembly.
3.Observethefollowing:
(a)Beforeperformingelectricalwork,disconnect
thenegativecablefromthebatteryterminal.
(b)Ifitisnecessarytodisconnectthebatteryfor
inspectionorrepair,alwaysdisconnectthecable
fromthenegative(—)terminalwhichisgrounded
tothevehiclebody.
(c)Topreventdamagetothebatteryterminalpost,
loosentheterminalnutandraisethecablestr-
aightupwithouttwistingorpryingit.
(d)Cleanthebatteryterminalpostsandcableter-
minalswitha cleanshoprag.Donotscrapethem
witha fileorotherabrasiveobjects.
(e)Installthecableterminaltothebatterypostwith
thenutloose,andtightenthenutafterinstalla-
tion.Donotusea hammertotaptheterminal
ontothepost.
(f)Besurethecoverforthepositive(+)terminalis
properlyinplace.
4.Checkhoseandwiringconnectorstomakesurethat
theyaresecureandcorrect.
5.Non—reusableparts
(a)Alwaysreplacecotterpins,gaskets,O—ringsand
oilsealsetc.withnewones.
(b)Non—reusablepartsareindicatedinthecom-
ponentillustrationsbythe"•"symbol.
6.Precoatedparts
Precoatedpartsareboltsandnuts,etc.thatare
coatedwitha seallockadhesiveatthefactory.
(a)Ifa precoatedpartisretightened,loosenedor
causedtomoveinanyway,itmustberecoated
withthespecifiedadhesive.