TR-Electronic A W70 Series Operation instructions

TR-ECE-BA-GB-0126 v05 08/08/2022
User Manual
_Basic safety instructions
_Intended use
_Product description
_Technical data
_Explosion protection characteristics
_Assembly
TR-Explosionsschutzgehäuse
A*W70
Original manual
0123
II 2G Ex db h IIC T5 Gb X
Date of manufacture: DD.MM.YYYY
Certifications
IBExU 11 ATEX 1125 X
Combination
Explosion Protection Enclosure
with integrated Measuring System
and Draw-Wire
_A*W70*

TR-Electronic GmbH 2016, All Rights Reserved Printed in the Federal Republic of Germany
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TR-Electronic GmbH
D-78647 Trossingen
Eglishalde 6
Tel.: (0049) 07425/228-0
Fax: (0049) 07425/228-33
E-mail: [email protected]
www.tr-electronic.de
Copyright
This manual, including the therein contained images, is protected by copyright. Third
party usage of this manual, which deviates from copyright provisions, is prohibited.
Reproduction, translation as well as electronic and photographic archiving or
modification requires the author's written authorization. Infringements will lead to
liability for damage compensation.
The right to amendment is reserved
The right to make any changes in the interest of technical progress is reserved.
Document information
Edition-/Rev.-Date: 08/08/2022
Document-/Rev.-No.: TR-ECE-BA-GB-0126 v05
File name: TR-ECE-BA-GB-0126-05.docx
Author: MÜJ
Text
Cursive or bold text represents the title of a document or is used for emphasis.
Courier-text shows text which is visible on the display or screen as well as
software menu-selections.
< > refers to keys on your computer keyboard (e.g. <RETURN>).

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Table of contents
Table of contents................................................................................................................................ 3
Amendment-index.............................................................................................................................. 5
1 General ............................................................................................................................................. 6
1.1 Type designation code, Explosion Protection Enclosure ....................................................... 7
1.2 Scope...................................................................................................................................... 8
1.3 Relevant directives and standards ......................................................................................... 8
1.4 Used abbreviations / Terms.................................................................................................... 9
1.5 Product description................................................................................................................. 9
2 Basic safety instructions................................................................................................................ 10
2.1 Symbol- and note definition.................................................................................................... 10
2.2 Obligation of the operator prior to commissioning.................................................................. 11
2.3 General dangers with the use of this product......................................................................... 11
2.4 Intended use........................................................................................................................... 12
2.5 Non-intended use ................................................................................................................... 12
2.6 Warranty and liability .............................................................................................................. 13
2.7 Organizational measures........................................................................................................ 13
2.8 Personnel selection and -qualification; basic obligations....................................................... 14
2.8.1 Electrical installations design, device selection and erection...................................... 14
2.8.2 Inspection, maintenance and repair............................................................................. 14
2.9 First commissioning / Commissioning .................................................................................... 15
2.10 Assembly, installation and dismantling................................................................................. 15
2.11 Inspection, maintenance and repair ..................................................................................... 17
2.12 Special conditions for safe use, marking "X"........................................................................ 18
3 Transport / Storage ......................................................................................................................... 19
4 Technical data.................................................................................................................................. 20
4.1 Power supply .......................................................................................................................... 20
4.2 Mechanical characteristics, measuring-system...................................................................... 20
4.3 Environmental conditions, entire assembly............................................................................ 20
4.4 Enclosure materials, measuring-system................................................................................. 21
4.5 Draw-Wire............................................................................................................................... 21
4.6 Cable specifications................................................................................................................ 22
4.6.1 Cable type “PROFIBUS ECOFAST Hybrid Cable” with 4x1.5+2x0.64 mm2............... 22
4.6.2 Cable type “VICVI11Y control cable” with (2 Li2X 0.14) + 8(2 Li2X 0.14) ................... 23
4.6.3 Cable type “Ethernet Hybrid Cable” with 2x2x22 AWG + 3x2x0.18 + 2x1.0 mm2....... 24
4.7 Explosion protection characteristics, entire assembly............................................................ 25
4.7.1 Ex-labeling, gas............................................................................................................ 25

Table of contents
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5 Assembly.......................................................................................................................................... 27
6 Equipotential bonding conductor - Connection........................................................................... 28
7 Disposal............................................................................................................................................ 28
8 Annex................................................................................................................................................ 29
8.1 EU type examination certificate.............................................................................................. 29
8.2 EU declaration of conformity................................................................................................... 31
8.3 Accessories............................................................................................................................. 32

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Amendment-index
Amendment
Date
Index
First edition
06/14/2016
00
Correction: “especially prohibited uses”: Zones 0, 20, 21, 22
07/05/2017
01
Declaration of conformity updated
02/21/2018
02
- Declaration of conformity updated
- Type designation code, further series added
08/18/2020
03
- Correction of the ATEX labeling and directive
- Type examination certificate „TÜV 03 ATEX 7131 X“ removed
- Updating the declarations of conformity
03/02/2022
04
Additional information: Minimum cable length of 3 m
08/08/2022
05

General
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1 General
This -User manual contains all relevant explosion-safety information and includes
the following topics:
Basic safety instructions
Intended use
Product description
Technical data
Explosion protection characteristics
Assembly
Since the documentation has a modular structure, this -User manual represents a
supplement to the other documentation such as for example product data sheets,
dimensional drawings and leaflets etc.
The -User manual is included, but can also be ordered separately.

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1.1 Type designation code, Explosion Protection Enclosure
Absolute-Encoder, 1. Generation
EX
SU
S
ED
D
-
Consecutive number, 5-digit
*1
*2
*3
*4
*5
-
*6
*6
*6
*6
*6
Absolute-Encoder, 2. Generation
EX
SU
S
ED
G
D
-
Consecutive number, 5-digit
*1
*2
*3
*4
*5
*6
-
*7
*7
*7
*7
*7
Incremental-Encoder, 1. Generation
EX
SU
S
ED
D
-
Consecutive number, 5-digit
*1
*2
*3
*4
*5
-
*6
*6
*6
*6
*6
Incremental-Encoder, 2. Generation
EX
SU
S
ED
D
G
-
Consecutive number, 5-digit
*1
*2
*3
*4
*5
*6
-
*7
*7
*7
*7
*7
*1 to *7: Wild cards and position in the type designation code
Position - Assignment
Code
Description
EX
Identifier EX protection
A
Explosion protection (ATEX)
SU
Scanning-Unit
E
Optical scanning unit, standard resolution
O
Optical scanning unit, high resolution
M
Magnetic scanning unit
D
redundant dual scanning unit
P
Magnet wheel
S
Shaft
W
Draw-Wire
ED
External-Diameter
70
External diameter in mm
G
Generation
2
Only in case of generation-2 devices
D
Detection
S
Single turn
only in case of absolute encoder
M
Multi turn
I
only in case of incremental encoder
Consecutive number
xxxxx
Consecutive number, 5-digit

General
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1.2 Scope
This -User manual applies exclusively for the combination explosion protection
enclosure with a built-in measuring system and draw-wire, in connection with the
appropriate GAS EX-marking for the entire assembly:
A*W70*, II 2G Ex db h IIC T5 Gb X
The products are labelled with affixed nameplates and are components of a system.
It thus applies together with the following documentation:
the operator's system-specific operation instructions
this -User manual
the pin assignment
the interface-specific user manual
the product data sheet
1.3 Relevant directives and standards
The explosion protection enclosure with integrated measuring system and draw-wire
were developed, constructed and finished under compliance with the applicable
European- or International standards and directives.
EU-Directive 2014/30/EU
Electromagnetic compatibility
EU-Directive 2014/34/EU
Equipment and protective systems
intended for use in potentially explosive
atmospheres
EN 61000-6-2
EMC:
Interference immunity
EN 61000-6-3
EMC:
Interference emission
EN IEC 60079-0
Explosive atmospheres:
General requirements
EN 60079-1
Explosive atmospheres:
Equipment protection by flameproof
enclosures "d"
EN 60079-31
Explosive atmospheres:
Equipment dust ignition protection by
enclosure "t"
DIN EN 60529
Degrees of protection provided by
enclosures (IP code)
EN 1127-1
Explosive atmospheres:
Basic concepts and methodology
EN ISO 80079-36
Non-electrical equipment for use in
potentially explosive atmospheres:
Basic method and requirements
EN ISO 80079-37
Non-electrical equipment for use in
potentially explosive atmospheres:
Protection by constructional safety "c"

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1.4 Used abbreviations / Terms
A**70*
Explosion protection enclosure 70 mm with integrated measuring
system of the 58 series, all variants
Assembly
Combination of "individual items of equipment": Explosion protection
enclosure with integrated measuring system and draw-wire
EC
European community
EU
European Union
EMC
Electromagnetic compatibility
ESD
Electro Static Discharge
IEC
International Electro-technical Commission
VDE
Association for Electrical, Electronic & Information Technologies
1.5 Product description
The aluminum respectively stainless steel explosion protection enclosure with built-in
systems and integrated evaluation electronics serves the detection of changes in
angle for fixed installations. The changes in angle are transmitted to the evaluation
electronics via shaft.
The explosion protection enclosure has the ignition protection type
"db": encapsulated in a pressure-tight manner
and thus prevents any possible explosion within the enclosure from being transferred
to the potentially explosive atmosphere surrounding the enclosure.
Through its manner of construction and pressure-tight casing, the enclosure is suitable
for the incorporation of non-explosion protected installation devices such as the
measuring system of the series 58 for example.
The draw-wire (third-party product) has the ignition protection type
"h": constructional safety
and is attached via a coupling to the explosion protection enclosure. With the
combination of an angle-measuring-system and a draw-wire, so linear movements can
be detected.
The construction, as well as the interaction of the individual components and the
housing variants with regards to their possibilities for use in potentially explosive
areas, are tested by the company TR-Electronic GmbH and confirmed by identification
with the nameplate for the entire assembly.

Basic safety instructions
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2 Basic safety instructions
2.1 Symbol- and note definition
means that death or serious injury can occur if the required
precautions are not met.
means that minor injuries can occur if the required
precautions are not met.
means that damage to property can occur if the required
precautions are not met.
indicates important information or features and application
tips for the product used.
signifies that respective ESD-safety measures according to
DIN EN 61340-5-1 supplement 1 are to be observed.

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2.2 Obligation of the operator prior to commissioning
As an electronic device and for use in potentially explosive areas, the explosion
protection enclosure with integrated measuring system and draw-wire is subject to the
provisions of the EU-directives EMC and ATEX.
Therefore commissioning of the device is only allowed once it has been established
that the system/machine in which the device is to be installed, complies with the
provisions of the EU-directives EMC and ATEX, the harmonized standards, European
standards or the respective national standards.
2.3 General dangers with the use of this product
The product, hereafter referred to as equipment is manufactured using the latest
technology and according to recognized safety regulations. Nevertheless, non-
intended use can cause danger to life and limb of the user or third parties or
cause damage to the equipment and other property!
Only use the equipment for its intended use, with safety- and danger awareness and
in compliance with the -user manual and the interface specific user manual!
The operator of an electrical system in a potentially explosive environment should
keep the equipment in a proper condition, it should be properly operated and
monitored and maintenance- as well as repairs are to be performed. This also
includes inspection of the equipment for possible transport damage prior to
commissioning.
De-energize the system before carrying out wiring work or opening and closing
electrical connections. The equipment may not be used in case of defects, as a basic
principle it may not be opened.
Use into dust atmospheres is forbidden.
To avoid damages at the wire or wire break at the draw-wire, following points have to
be taken into account:
The maximum measuring length of the wire, maximum acceleration and speed of
adjustment must not be exceeded
The adjustment track of the wire must be free and protected in each operation
situation
Squeezing’s and bends of the wire must be avoided
Pull the rope only by means of the wire end ring
Unhindered retraction of the wire must be avoided in any case

Basic safety instructions
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2.4 Intended use
The equipment is used for the detection of linear movements as well as the
processing of the measurement data for a downstream control through industrial
process- and control procedures.
The equipment is a fixed-installation device for use in the Ex-Zone 1 (potentially gas-
explosive areas, Il 2 G, device protection level Gb).
The assembly takes place through the established attachment possibilities. The
electrical data provided on the nameplate of the measuring system, as well as the
device category, temperature class etc. for the place of use on the nameplate of the
assembly are to be observed. The operating temperature range of the equipment is
-20°C to +60°C.
Intended use also includes:
observation of all instructions contained in this -User manual and in the
interface-specific user manual,
observation of the nameplates, EU-type examination certificate and possible
prohibition- or instruction labels on the equipment,
observation of the supplementary documentation e.g. the accompanying product
sheet, connector assignments etc.,
observation of the machine- or system manufacturer's operating manual,
operating of the equipment within the limits indicated in the technical data
- -User manual
- Product data sheet
- Draw-Wire data sheets
2.5 Non-intended use
Risk of death, bodily injury or damage resulting from non-intended use
of the equipment!
Since the equipment is not a safety component according to the EU-
machine directive, a plausibility test of the measuring-system-values has
to be performed through the downstream control.
It is compulsory for the operator to incorporate the equipment into their
own safety system.
The following uses are especially prohibited:
- in environments with an explosive atmosphere of the Zones 0, 20, 21 and 22
- for medical aims
- commissioning of the equipment if the nameplates are no longer
readable or are completely missing.

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2.6 Warranty and liability
The "General terms and conditions" (“Allgemeine Geschäftsbedingungen”) of the
company TR-Electronic GmbH apply in general. This will be available to the operator
with the contract confirmation or –conclusion at the latest. Warranty- or liability claims
with regards to personal- and property damage are excluded, if they are the result of
one or more of the following causes:
Non-intended use of the equipment.
Improper assembly, installation, commissioning, programming, maintenance
or dismantling of the equipment.
Improperly executed work on the equipment by unqualified personnel.
Operating of the equipment in the presence of technical defects.
The performance of unauthorized mechanical or electrical modifications of the
equipment.
The performance of unauthorized repairs
Catastrophic incidents caused by external forces or acts of God.
2.7 Organizational measures
The -User manual must always be kept within reach in the equipment's
operating location.
In addition to the -User manual, the generally applicable legal regulations and
other mandatory directives for work safety, accident prevention and environmental
conservation are to be observed and conveyed.
The applicable national-, site- and system-specific provisions and requirements are
to be observed and conveyed.
The operator has the obligation to point out any special operational features and
requirements to the personnel.
Before starting work, the personnel responsible for work on or with the equipment
must have read and understood the -User manual, in particular the chapter on
“Basic safety instructions”.
The nameplates and possible affixed prohibition- or instruction labels on the
equipment must be kept in a readable condition.
Do not perform any mechanical or electrical modifications to the equipment, except
those which are specifically described in this -User manual.
Repairs may only be performed by the manufacturer, or by a person or body who
carries the manufacturer's authorization.

Basic safety instructions
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2.8 Personnel selection and -qualification; basic obligations
2.8.1 Electrical installations design, device selection and erection
The project development of electrical systems, the selection of the devices and the
installation in potentially explosive atmospheres may only be performed by persons
whose training includes instruction in various types of ignition and installation
techniques, applicable regulations and prescriptions as well as general principles of
the Zone-classification. The persons must have the relevant competence for the type
of work to be performed.
The personnel must regularly undergo corresponding further training or courses.
For definitions on the knowledge, expertise and competence of the "responsible
persons", "manual workers" and "planners", the IEC 60079-14 or DIN EN 60079-14
standards are to be additionally consulted [suppliers e.g. Beuth Verlag GmbH, VDE-
Verlag GmbH].
2.8.2 Inspection, maintenance and repair
The inspection, maintenance and repair of electrical systems in potentially explosive
environments may only be performed by experienced personnel who have also gained
knowledge on the various types of ignition and installation procedures, the
requirements of the IEC / DIN EN 60079-17 standard, relevant national provisions and
company regulations for the system as well as on the general principles of the Zone-
classification during their training.
Personnel are to undergo appropriate further training or instruction regularly. Proof of
the relevant experience and completed training must be available.
For definitions on the knowledge, expertise and competence of the "responsible
persons", "expert person with leadership functions" and the "performing personnel",
the IEC 60079-17 or DIN EN 60079-17 standards are to be additionally consulted
[suppliers e.g. Beuth Verlag GmbH, VDE-Verlag GmbH].

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2.9 First commissioning / Commissioning
Prior to the first commissioning the equipment is to be checked regarding its suitability
in the respective zone according to its assembly labeling. The values indicated on the
assembly nameplate are not to be exceeded. Use into dust atmospheres is forbidden.
The operational safety of the equipment and the correct functional arrangement of the
equipment inside the plant must be checked before commissioning. It may only be
used in a clean and undamaged condition.
2.10 Assembly, installation and dismantling
With installation and operation of the explosion protective equipment, one should
consider protection against hazardous environmental influences which limit the
intended use of the equipment. This could be protection against aggressive fluids or
weather protection for example. During installation, the IEC 60079-14 and
DIN EN 60079-14 as well as other national standards and regulations applicable at the
installation site are to be adhered to.
The information on the nameplate of the measuring system and in the EU-type
examination certificate must be complied with.
The assembly of the equipment takes place according to the enclosure's established
mounting possibilities, but impacts such as from hammer blows are to be avoided.
When bolts are screwed into the drilled blind holes, at least one thread winding is to
remain free at the drill base.
In potentially explosive areas the equipment's power supply line is to be routed in such
a way that it is protected from damage and mechanical failure. The individual wires
must not be damaged. The maximum connection information on the nameplate of the
measuring system must be complied with.
The instructions for connecting the free supply line end are to be adhered to, see
chapter " Special conditions for safe use, marking "X" " on page 18.
For metal enclosures in potentially explosive areas an equipotential line with at least
4 mm2is required.
Wiring work, opening and closing of electrical connections may only be performed with
the power switched off.
Do not perform any welding work once the equipment has already been wired and
switched on.
Touching the equipment-connection contacts with bare hands is to be avoided, or
the respective ESD-protective measures are to be implemented.

Basic safety instructions
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In order to prevent a penetration of water into the cable drum housing, install cable
insertion always downward.
If there isn't a danger of ice formation at the cable, a horizontal arrangement of the
cable outlet is possible. If possible the cable outlet should be assembled downward.
In case of danger of ice formation at the cable the application of a pulley is always to
use for breaking the ice. The cable outlet then should always be downward-pointing.
This arrangement has always to be preferred where humidity or dust depositions can
appear on the cable.
A flat unreeling angle is optimal! An unreeling angle up to 3° is possible, but not
recommended. The life time can be reduced.
If a flat unreeling angle is not possible, for example this can be managed with a pulley.

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2.11 Inspection, maintenance and repair
The operator of an electrical system in a potentially explosive environment must keep
the equipment in an good condition, operate it properly, monitor it and maintenance
and repair work must be performed, also see IEC 60079-17 and DIN EN 60079-17 in
this respect.
Maintenance work and defect repairs may only be performed by trained professionals.
Before the maintenance or repair, the specified safety precautions are to be observed.
The warning notes on the equipment and in the -User manual and the interface-
specific user manual are to be adhered to!
The applicable laws and directives are complied with before recommissioning.
The existing thread pitches must be protected. They may not be subsequently
modified or painted.
The replacement of defective parts of the pressure-tight casing may only be performed
by the manufacturer.
The equipment does not require any maintenance by the operator. Nevertheless,
inspections respectively a replacement must be performed at regular intervals:
Visual inspection
- of the thread pitches
- of the pressure-tight casing for damages
- of the cables for external damages
- for dust deposits
Checking of the cable entry for a tight fit
The pull-back mechanism of the draw wire has to be changed by the
manufacturer after 200.000 cycles. The numbers of cycles correspond to
the used measuring range, maximum acceleration and speed of adjustment.
In case of damages, the equipment is to be taken out of service immediately and
to be repaired by the manufacturer!
The general instructions for repairs are to be adhered to, see the chapter
" Special conditions for safe use, marking "X" " on page 18.

Basic safety instructions
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2.12 Special conditions for safe use, marking "X"
The "X"-symbol in the EU-Type-Examination Certificate number
“IBExU 11 ATEX 1125 X” is used to indicate special conditions for use:
Contrary to the passage in the EU-Type-Examination Certificate number [17]:
"Repairs of the flameproof joints must be made in compliance with
the constructive specifications provided by the manufacturer.
Repairs must not be made on the basis of values specified in
tables 1 and 2 of EN 60079-1."
any type of repair to the equipment is prohibited. The repair of the flameproof joints
is an option which is not currently provided for.
The connection of the free end of the supply line must either take place outside of
the potentially explosive area or within of an equipment which is permitted for the
respective device category.
To avoid electrostatic charges, strong charge-generating processes, such as
particles moving rapidly along a surface, pneumatic transport of dust and the
spraying of charges during an electrostatic coating process, must be excluded
when using the equipment in potentially explosive atmospheres.

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3 Transport / Storage
Transport –instructions
Do not drop the device or allow hard impacts!
Only use the original packaging!
Inappropriate packaging material may cause damage to the device during transport.
Storage
Storage temperature: -30 to +80°C
Store in a dry place
Relative humidity: < 65 %, no condensation

Technical data
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4 Technical data
4.1 Power supply
Nominal Voltage ...................................................
24 V DC
Power consumption
Stainless steel design.............................................
A**70: 2.3 W
Aluminum design....................................................
A**70: 3.0 W
Rated Voltage........................................................
60 V
4.2 Mechanical characteristics, measuring-system
Mechanically permissible speed.........................
6000 min-1
Shaft load, at the shaft end..................................
40 N axial, 60 N radial
Bearing life time....................................................
3.68 * 1010 revolutions at
Speed.....................................................................
3000 min-1
Operating temperature...........................................
60 °C
Shaft load, at the shaft end....................................
20 N axial, 30 N radial
4.3 Environmental conditions, entire assembly
Vibration, DIN EN 60068-2-6 ................................
100 m/s2, sine 50-2000 Hz
Shock, DIN EN 60068-2-27...................................
250 m/s2, half-sine 11ms
EMC
Immunity to disturbance, DIN EN 61000-6-2
Transient emissions, DIN EN 61000-6-3
Working temperature ...........................................
-20 °C…+60 °C
with PROFIBUS ECOFAST Hybrid Cable..............
-20 °C…+40 °C
Storage temperature ............................................
-30 °C…+80 °C, dry
Relative humidity, DIN EN 60068-3-4..................
< 65 %, non-condensing
Protection class, DIN EN 60529 ..........................
IP 64
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