Track Loader Parts Terex PT30CE User manual

8/17/2016
Operation and Maintenance
Manual
PT30CE
SN ETA00101-Current
English
Not USA
Language:
Geographic Region:
Serial Number Range:
This manual is complements of
TrackLoaderParts.com
The world's best source for Terex parts.
Track Loader Parts 6543 Chupp Road Atlanta, Georgia 30058 USA [phone]

CONTENTS
Introduction...................................................... 2
Safety ................................................................. 5
Technical Data.................................................. 31
Machine Description / Controls................. 37
Operation........................................................... 45
Transportation.................................................. 55
Maintenance..................................................... 61
Service Log........................................................ 81
1

1 INTRODUCTION
2
1.1 Product Identification (PIN)
The machine PIN is located on the
identification plate, behind and to
the left of the operator seat.
Please state the model of the
machine and PIN when making
inquiries in regards to parts, service,
or warranty.
1.2 Introduction
Thank you for purchasing a Terex Rubber Track Loader. We are
confident that the machine you have chosen will provide excellent
performance and efficient operation.
The information contained in this manual is intended to provide the
operator with all necessary information for the proper use of the
machine.
It is imperative that this manual be provided to the end user at the
time of purchase, prior to operation and kept with the machine at all
times. If lost or damaged, contact your dealer immediately to obtain
a replacement prior to resuming operation.
It is very important that the operator read and understand the
information in this manual prior to operating the machine or
performing maintenance or service.
During operation, it is very important that the operator obey the
instructions in this manual to ensure safe and efficient opera-
tion.
Should you need clarification or further explanation of the topics in
this manual, please contact your dealer immediately for assistance.
Information describing special equipment or attachments and their
operation are not included in this manual.

1 INTRODUCTION
3
1.3 Safety Alert System
This symbol means: Attention! Be alert!
Your safety is involved!
The safety alert symbol is used to alert you to
potential personal injury hazards. Obey all
safety messages that follow this symbol to
avoid possible injury or death.
1.4 Intended Use
The machine with standard dirt bucket is intended to be used solely
for work consistent with its design. Such work involves loosening,
collecting, transporting, and distributing soil, rock, or similar materi-
als as well as loading these materials onto trucks, conveyors, or
other methods of transport.
After installation of additionally approved special working attach-
ments, the equipment can be used for corresponding applications.
The operator must follow the enclosed operating instructions for any
externally supplied components or attachments.
Any use varying from that described here or any lack of adherence
to the operating instructions, maintenance procedures, or replace-
ment intervals described in this manual shall be regarded as unin-
tended or improper use. The supplier cannot be held responsible for
any damage resulting from improper use. This risk is borne solely by
the user.
1.5 Copyright
This manual is intended for use by personnel responsible for opera-
tion, maintenance, repair, and supervision activities involving the
machine described within.
This manual is copyrighted. It shall not, either in whole or in part, be
reproduced, transmitted, or used for the purpose of competition with-
out our prior written consent.

1.6 Warranty
Your Terex PT-30 is warranted under the Terex Rubber Track Loader
and Utility Vehicle Standard Limited New Product Warranty
(“Warranty”). A copy of the Warranty certificate is included with this
manual and is also available from your Authorized Terex Distributor.
1.7 Declaration of Conformity
1 INTRODUCTION
4
Wetheundersigned:
ASVInc.
840LilyLane
P.O.Box5160
GrandRapids,Minnesota55744
U.S.A.
Declarethatthemachinedescribedbelow:
MAKE&TYPE: ASVPTͲ30
CATEGORY: Loader
ENGINE: Perkins
TYPE: 403DͲ15
NETINSTALLEDPOWER: 22KW
YEAROFMANUFACTURE:
SERIALNUMBER:
INSPECTOR:
ComplieswiththeprovisionsofthefollowingEuropeandirectivesand
amendmentsandtheregulationstransposingitintonationallaw:
MachinerySafetyDirective: 98/37/EC
NoiseintheEnvironmentDirective: 2000/14/EC
MeasuredSoundPowerLevel: 102dB(A)LWA
GuaranteedSoundPowerLevel: 103dB(A)LWA
ConformityAssessmentProcedure:2000/14/EEC,AnnexVI
OperatorEarNoiseLevel: 84dB(A)Leq(ISO6396:2003)
Complieswiththefollowingharmonizedstandardortechnicalprovisions:
OperatorSeatVibration: ISO7096:2000
HandTransmittedVibration: ISO5349Ͳ1:2001
WholeBodyVibration: ISO2631Ͳ1:1997
KeeperofTechnicalFileDateofDeclaration: May1,2008
ASVInc.PlaceofDeclaration:ASVInc.
840LilyLane NotifiedBody:
P.O.Box5160 TUVSUDIndustrieServiceGmbH
GrandRapids,Minnesota55744 Westendstrasse199
U.S.A. 80686Muenchen

2 SAFETY
5
2.1 Safety Alert Symbol................................. 7
2.2 Pictograms.................................................. 8
2.3 Safety Symbols.......................................... 11
2.4 Safety Signs................................................ 14
2.5 General Notes............................................ 16
2.6 Personal Protection Equipment ......... 17
2.7 Danger Zone.............................................. 17
2.8 Operation.................................................... 18
2.9 Stability........................................................ 19
2.10 Transport of Persons............................. 19
2.11 Fire Prevention ....................................... 20
2.12 Crush / Burn Avoidance ...................... 21
2.13 Placing Into Operation ........................ 22
2.14 Starting the Machine ........................... 22
2.15 Jobsite Safety.......................................... 23
2.16 Parking the Machine ............................ 24
2.17 Towing / Retrieving............................... 24
2.18 Transporting............................................ 25
2.19 Maintenance ........................................... 26
2.20 Battery ....................................................... 28
2.21 Hydraulic Lines / Hoses....................... 29

6

2.1 Safety Alert Symbol
This symbol means: Attention! Be alert!
Your safety is involved!
The safety alert symbol is used to alert you to
potential personal injury hazards. Obey all
safety messages that follow this symbol to
avoid possible injury or death.
This symbol is used as an attention-getting device throughout this
manual as well as on decals and labels fixed to the machinery to
assist in potential hazard recognition and prevention.
Property or equipment damage warnings in this publication are iden-
tified by the signal word "NOTICE".
The word “Note” is used throughout this manual to draw your atten-
tion to specific topics or to supplement the information provided in
that section.
2 SAFETY
7
“NOTICE” Indicates a hazardous situation which, if not avoid-
ed, could result in property or equipment damage.
NOTICE

2.2 Pictograms
Symbol Description
2 SAFETY
8
Engine Start
Engine Stop
Engine Pre-heat
Battery
Engine Speed: Fast
Transmission Range: High
Wiper Speed: High
Engine Speed: Slow
Transmission Range: Low
Wiper Speed: Low
Unlock
Lock
Windshield Washer
Windshield Wiper

Symbol Description
2 SAFETY
9
Beacon Light
Tie Down
Auxiliary Hydraulics
Auxiliary Hydraulics (high flow)
Power Quick Attach (unlock)
Power Quick Attach (lock)
Air Conditioning
Oil Pressure
Engine Oil Temperature
Hydraulic Oil Temperature

2 SAFETY
10
Symbol Description
High Beam Lights
Low Beam Lights
Work Lights
Left Turn Signal
Right Turn Signal
Hazard Indicator Lights
Fan
Parking Brake
Road Mode
Bucket Positioning
P

Hazard: Injection
Avoidance: Use a piece of
cardboard or paper to
search for leaks. Do not use
your hand. Fluid injectied
into the skin must be surgi-
cally removedwithin a few
hours by a doctor familiar
with this type of injury or
gangrene will result.
Hazard: Corrosive
Avoidance: Read and
understand the operator’s
manual before using or
maintaining the machine.
Hazard: Entanglement
Avoidance: Stop the engine
before servicing the
machine.
Hazard: Explosion-
Pressurized Air / Fluid
Avoidance: Allow engine to
cool thoroughly prior to per-
forming service.
Hazard: Battery explosion
Avoidance: No Smoking!
Keep sparks or flame away
from the battery. Read and
understand the operator’s
manual before using or
maintaining the machine.
2 SAFETY
11
2.3 Safety Symbols
Hazard Avoidance Description

Hazard: Falling
Avoidance: Use three
points of contact when
entering or exiting the
machine.
Hazard: Falling (no riders)
Avoidance: Do not allow
riders in or on the machine
at any time.
Hazard: Burn
Avoidance: Allow surfaces
to cool before servicing.
Hazard: Ejection / Roll Over
Avoidance: Fasten safety
belt.
Hazard: Rotating Parts can
cause personal injury.
Avoidance: Stop the engine
before servicing the
machine.
Hazard: Instability / Rollover
Avoidance: Carry loads
low, keep heaviest end of
machine uphill at all times
while operating on inclines.
2 SAFETY
12
Hazard Avoidance Description

2 SAFETY
13
Hazard: Falling (from buck-
et or attachment)
Avoidance: Keep away. Do
not use the bucket or attach-
ment as a work platform.
Hazard: Run Over / Crush
Avoidance: Keep away
from the machine while it is
in operation.
Hazard: Loader Crush
Avoidance: Keep out from
under unsupported lift arms.
Install lift arm brace prior to
going beneath the lift arms.
Hazard: Fire / Overheat
Avoidance: Read and
understand the operator’s
manual before using or
maintaining the machine.
Hazard: Attention, Your
safety is involved!
Avoidance: Read and
understand the operator’s
manual before using or
maintaining the machine.
Hazard Avoidance Description
2030-41
7

2.4 Safety Signs
The safety signs are located in/on the machine as indicated.
(Descriptions of the symbols are provided in section 2.3)
Key
1. Falling hazard
2. Skin (oil) injection hazard
3. Crushing hazard (lift arms)
4. Fire hazard (read manual) (inside cab)
5. Pressurized fluid/gas hazard (engine area)
6. Battery acid/explosion hazard (engine area)
7. Tie down location
8. Crushing hazard (lift arm brace)
9. Run over hazard
2 SAFETY
14
2030-416
2030-415
2030-417
2030-418
2030-425
2030-553
2030-427
2030-565
1
2
3
45
6
7
89

Note:
If any of the safety signs shown in this section are missing or dam-
aged, contact your dealer to obtain a replacement.
Key (continued)
10. Hot surfaces hazard (engine area)
11. Belt/fan entanglement hazard (engine area)
12. Skin (oil) injection hazard
13. Crushing Hazard (Lift arms)
14. Read operator’s manual/ Falling hazards (inside cab)
15. Rollover/Ejection hazard (inside cab)
16. Crushing (run over) hazard
17. Tie down location
18. Crushing hazard (lift arm brace)
2 SAFETY
15
2030-552
2030-551
2030-416
2030-426
2030-420
2030-415
2030-553
10
11
12
13
14
15
16
17
2030-417
18

2.5 General Safety Notes
• Read and understand all safety signs and operator’s manuals
prior to operation.
• Never jump off of the machine. Instead use the hand holds and
step designed for entering and exiting the machine. Face the
machine and use three points of contact to ensure your safety.
• Do not use any method of operation, inspection, or mainte-
nance that may impair safety.
• This machine is only to be used when properly equipped for the
task to be performed and when properly inspected and main-
tained to ensure safe operation.
• The manufacturer’s instructions regarding operation, inspection,
maintenance, repair and transportation must be followed.
• Never place the machine into operation without having first per
formed a thorough walk-around inspection and making any
necessary repairs or adjustments.
• Safety devices on the machine shall not be deactivated or
removed.
• Do not make any changes, additions or conversions to the
machine that could have a negative effect on safety without the
manufacturer’s approval.
2 SAFETY
16

2.6 Personal Protection Equipment (PPE)
The machine is designed to accommodate and protect an operator
during operation from foreseeable injury when used as intended
and when equipped properly for the task(s) being performed.
Operators should not wear rings, scarves, open jackets, and should
ensure that all clothing is tightly secured. Long hair should be
restrained. Personal Protective Equipment (PPE) must be worn in
the absence of an enclosed cab. In this case PPE would include,
but not be limited to, safety glasses. The use of some attachments
may require additional PPE, such as hearing protection, hardhat,
gloves, and steel-toed shoes. In some applications high visibili-
ty/reflective jackets are required.
Personal protection equipment is also recommended when perform-
ing maintenance or service on a machine. Always wear appropriate
protective equipment for working conditions when working on or
around the machine. Loose clothing should not be worn and long
hair should be restrained. Wear hard hats, protective face/eyewear,
safety shoes and any other equipment necessary to ensure your
safety and the safety of others around you as you work.
2.7 Danger Zone
The danger zone encompasses the area around the machine in
which persons may be injured by movements of the machine during
operation, its attachments, or by falling loads.
Do not position yourself or allow anyone else within this danger
zone during machine operation. Keep a safe distance to ensure your
safety while the machine is in operation.
If someone enters the danger zone, the operator must stop all work
and give a warning signal to the person who may be in danger to
leave the danger zone. Work should not resume until all persons
have vacated the danger zone.
To minimize the possibility of a crushing hazard, a sufficient safety
distance (min. 0.5 m (1.6 ft)) must be kept from solid objects, e. g.
buildings, slopes, scaffolding, other machines, etc. If that distance
cannot be kept, fence off the area between solid construction ele-
ments and the working range of the machine.
If conditions are such that the machine operator’s view of the driving
and working zone is restricted, he must be guided or the driving and
working zone must be secured by means of a solid barricade.
2 SAFETY
17

2.8 Operation
Earth moving machines are only to be operated and serviced by
individuals who
• are physically and mentally able to operate and / or service the
machine in a safe manner.
• have been instructed in the proper operation or maintenance of
the machine and have demonstrated competence in these
areas.
• can be trusted to perform their assigned duties in a safe and
reliable manner.
• are of the legal minimum age for performing such duties.
It is the responsibility of the operator to
• inspect the machine prior to operation and perform any neces
sary checks, adjustments or repairs to ensure safe operation.
• read and understand the instructions in this manual prior to
operation and to follow them during operation.
• familiarize him/herself with the local worksite conditions and
immediately remedy any fault that may compromise safety.
• use the machine in accordance with the appropriate local job
site organization system to ensure safe coordination with other
machines, vehicles, and people on the job site.
Investigate any work site prior to operation to determine whether
any special hazards exist. Take necessary measures to eliminate or
reduce any hazard.
Do not operate the machine in unsafe conditions including, but
not limited to: near overhead electric lines, in enclosed areas with-
out proper ventilation, in contaminated areas without necessary
safety equipment and personnel.
2 SAFETY
18

2.9 Stability
The machine must always be operated with caution in order to maxi-
mize machine stability and guard against the possibility of a rollover.
• Travel only at speeds appropriate for the local conditions.
• Do not exceed the operating capacity of the machine.
• Never operate the PT-30 on an incline in excess of 10°
(17% grade).
• Do not make sudden changes in direction, move slowly, and
always carry loads low to maximize machine stability.
• Always keep the heaviest end of the machine facing uphill
when travelling on an incline.
• When turning on an incline, back down the hill while slowly
turning until the machine is pointed in the desired direction.
Then proceed forward.
• When operating on any surface other than firm and level
ground, use extra caution. Decrease work speeds, limit load
size and make any other necessary adjustments to maximize
your safety and that of others in the work area.
2.10 Transporting Persons
• The machine must not be used to transport persons.
2 SAFETY
19