Tracmaster Camon SG30 User guide

ORIGINAL INSTRUCTION MANUAL
Before commissioning the machine, read operang instrucons
and observe warning and safety instrucons.
Manufactured by Tracmaster Ltd
CAMON STUMP GRINDER

CAMON SG30 Stump Grinder
Manufacturer Details
Tracmaster Ltd
Units 6-7 Winterpick Business Park
Hurstpierpoint Road
Wineham
Heneld
BN5 9BJ
UNITED KINGDOM
Tel: [phone]
www.tracmaster.co.uk
[e-mail]
Machine Details
Model: CAMON SG30 Stump Grinder
Serial No: A 0 8 - 11111
Engine Serial No: GA A A A -1111111
Purchase Date: D D -M M -Y Y Y Y
Supplier:

CAMON SG30 Stump Grinder
SG30 Stump Grinder Page 1
Table of Contents
1.0 Introducon .............................................................................................................................2
1.1 Welcome ................................................................................................................................2
1.2 About This Manual ................................................................................................................2
2.0 What the Machine is Designed For............................................................................................3
2.1 Applicaons ...........................................................................................................................3
3.0 Specicaons............................................................................................................................4
4.0 Unpacking and Assembly ..........................................................................................................5
4.1 Major Components Diagram .................................................................................................5
4.2 Unpacking Instrucons ..........................................................................................................5
5.0 SafetyInstrucons–Pre-Operaon..........................................................................................7
5.1 Basic Safety Instrucons ........................................................................................................7
5.2 Main Components and Operang Elements .........................................................................7
5.3 Engine and Drive ....................................................................................................................7
5.4 Operang Lever .....................................................................................................................7
5.5 Throle Lever ........................................................................................................................7
5.6 Choke Lever ...........................................................................................................................8
5.7 Rotor Disc and Teeth ..............................................................................................................8
5.8 Commissioning ......................................................................................................................8
5.9 General Safety Instrucons ...................................................................................................8
5.10 Engine Specic Safety Instrucons ........................................................................................9
5.11 Machine Safety Scker Explanaons .....................................................................................9
6.0 SafetyInstruconsStarngandOperang..............................................................................11
6.1 Before Starng the Engine ...................................................................................................11
6.2 To Start the Engine ..............................................................................................................12
6.3 To Stop the Engine ...............................................................................................................13
6.4 Safety Equipment ................................................................................................................13
6.5 Operaon - Removing Stumps .............................................................................................13
6.6 Procedure for Cung the Stump .........................................................................................14
6.7 Procedure for Unexpected Shut Down ................................................................................15
6.8 Residual Risks of the SG30 Stump Grinder ..........................................................................15
7.0 Maintenance ..........................................................................................................................16
7.1 Schedule ..............................................................................................................................16
7.2 Basic Maintenance ..............................................................................................................16
7.3 Advanced Maintenance .......................................................................................................16
7.3.1 Rotang Teeth ...........................................................................................................16
7.3.2 Replacing Teeth .........................................................................................................17
7.3.3 Changing the Teeth Holder .......................................................................................17
7.4 Engine ..................................................................................................................................18
7.4.1 Check Engine Oil Level ..............................................................................................18
7.4.2 Change Engine Oil .....................................................................................................18
7.4.3 Air Filter ....................................................................................................................19
7.4.4 Spark Plug .................................................................................................................19
7.5 Cleaning ...............................................................................................................................19
7.6 Troubleshoong ...................................................................................................................20
7.6.1 Machine ....................................................................................................................20
7.6.2 Engine ......................................................................................................................20
7.6.3 Lubricants ..................................................................................................................20
8.0 Transportaon,StorageandHandling.....................................................................................21
8.1 Transportaon .....................................................................................................................21
8.2 Storage.................................................................................................................................21
8.3 Handling ..............................................................................................................................21
9.0 Spare Parts .............................................................................................................................22
10.0 Service Record ........................................................................................................................23
11.0 ECDeclaraonofConformity..................................................................................................24
12.0 WarrantyInformaon.............................................................................................................25

CAMON SG30 Stump Grinder
Page 2 SG30 Stump Grinder
CAMON LA25 Lawn Aerator
1.0 Introducon
1.1 Welcome
Welcome to Tracmaster and thank you for choosing CAMON.
We are condent that you will be more than happy with your machine.
Your machine is covered by a comprehensive warranty. However, the lifespan of
your CAMON machine depends on a number of factors. It is important that you read
this manual carefully and follow the instrucons regarding operaon, maintenance,
and care.
1.2 About This Manual
It is crucial that you read this manual carefully and understand it. Reading and
understanding this manual should prevent you from operang the SG30 incorrectly
and so extend the life of the machine.
This manual also contains important safety informaon about your machine.
You must observe all safety instrucons at all mes. CAMON machines are oen
updated and improved so models may vary due to dierences in specicaons.
Any illustraons, descripons, specicaons, and technical data in this manual is
correct at the me of prinng.
For any quesons relang to this manual please contact us.
During oce hours (UK) we can be contacted on:
Phone: [phone]
Email: [e-mail]
Website: www.tracmaster.co.uk
IMPORTANT!
READ THIS MANUAL
CAREFULLY
!

CAMON SG30 Stump Grinder
SG30 Stump Grinder Page 3
2.0 What the Machine is Designed For
2.1 Applicaons
The CAMON SG30 Stump Grinder has been designed by Tracmaster for removing
tree stumps from above and below the surface of the ground.
The benet of removing a tree stump is that it allows the landscape to be redesigned
without the stump.
The teeth of the CAMON SG30 Grinder are designed to grind TREE STUMPS ONLY
- they are NOT designed to make contact with solid ground at any point during
operaon.
The machine will be damaged should the teeth connuously come into contact
with solid ground.
DO NOT use the CAMON SG30 Grinder for cung grass or digging the ground.
These operaons will result in damage to the machine.
Operang the machine on non-grass surfaces such as concrete or tarmac will cause
damage to the SG30 Grinder.
DO NOT use the Stump Grinder if there is a likelihood of high temperatures.

CAMON SG30 Stump Grinder
Page 4 SG30 Stump Grinder
3.0 Specicaons
ENGINE
Engine Manufacturer Honda
Engine Model GX360
Engine Type 4-stroke OHV, single cylinder
Net Engine Power 8.7kW (11.7hp) @ 3600rpm
Engine Sha Size 1” straight
Spark Plug BPR6ES (NGK) / W20EPR-U (DENSO)
Spark Plug Gap 0.70 - 0.80mm
Engine Ignion Type Recoil
Cold Start System Choke
Fuel Tank Capacity 6.1 litres
Fuel Type Unleaded
Fuel Consumpon 3.5 litres per hour @ 3600rpm
Air Filter Paper
Rated Engine Speed 3600rpm
Working RPM 2800rpm
Engine Oil 10w/30 API SJ or equivalent
Engine Oil Capacity 1.1 litres
Dry Weight 30kg
The power rang of the engine indicated in this table is the net power output tested on a producon engine for
the engine model and measured in accordance with SAE J1349 at a specied rpm.
MACHINE
Model SG30
Disc Width 30cm
No of Teeth Solid and hollow
Clutch Type Centrifugal clutch
Working Height 45cm above ground to 30cm below ground
Discharge Rear discharge
Wheel Types Pneumac
Handlebar Foldable
Wheel Type Pneumac
Noise Level 104 dB(A)
Vibraon Acceleraon Value 3.1ms2
Max Gradient for Operaon on Slope 15 degrees
Weight 135kg
Dimensions (l x w x h) 190 x 63 x 126cm

CAMON SG30 Stump Grinder
SG30 Stump Grinder Page 5
4.0 Unpacking and Assembly
4.1 Major Components Diagram
① Top Handlebar
② Lower Handlebar
③ Operator Presence
(OPC) Lever
④ Throle Lever
⑤ Choke Lever
⑥ Brake Lever
⑦ Engine
⑧ Cung Disc
⑨ Discharge Area
⑩ Belt Guard
⑪ Wheels
4.2 UnpackingInstrucons
The machine is delivered strapped to a pallet and wrapped with plasc sheet.
Unwrap the plasc wrapping. Cut carefully using a knife if required.
Using a knife or pair of cuers, cut the straps holding the machine onto the pallet.
Push the machine forward safely and gently o of
the pallet once the straps have been removed.
The handlebars will have been folded over the
engine into a transport posion.
To posion the handlebars in their working posion,
remove and relocate the bolts at the boom of the
lower handlebar into the top posion on the chassis
(g. 1).
2
7
8
11
9
5
10
6
3
1
4
Fig. 1

CAMON SG30 Stump Grinder
Page 6 SG30 Stump Grinder
Loosen the large buery knob on
the right hand side of the machine
(g. 2) to allow the top handlebars to
be rotated into the upright working
posion.
Re-ghten the buery knob to x
the top handlebars in the working
posion.
Dispose of the packing material
responsibly.
Fig. 2
Buery
knob

CAMON SG30 Stump Grinder
SG30 Stump Grinder Page 7
5.0 SafetyInstrucons–Pre-Operaon
5.1 BasicSafetyInstrucons
Before starng the machine, read and understand these operang instrucons.
5.2 MainComponentsandOperangElements
Below is a descripon of the main components of the SG30 Stump Grinder and how
they operate.
5.3 Engine and Drive
The Honda GX390 is a four stroke engine that runs on
standard unleaded fuel.
The engine is air cooled and therefore it is important
that the grille covering the recoil rope is kept clear from
debris.
The engine air lter cleans the air sucked in by the
engine. A clogged air lter will reduce performance.
The engine is ed with a fuel on/o lever and a choke lever. Read the engine
operang instrucons to understand the operaon of these levers.
5.4 OperangLever
The engine of the SG30 Stump Grinder is controlled
by the Operator Presence Control (OPC) lever (g. 3).
This lever turns the engine ON or OFF.
Squeezing the Operator Presence Control lever allows
the engine to be started.
Leng go of the Operator Presence Control lever
turns the engine o.
5.5 ThroleLever
The throle lever controls the engagement and speed of the rotor disc and teeth.
If the throle lever is in the SLOW posion the engine revoluons of the crank sha
is too low for the centrifugal clutch to engage and transfer power to the rotor sha
and cung disc.
Posioning the throle lever in the FAST posion will engage the centrifugal clutch
and the rotor sha and cung disc will rotate.
WARNING: MOVING THE THROTTLE FROM SLOW TO FAST MUST ALWAYS
BE CARRIED OUT IN A CONTROLLED MANNER WITH THE OPERATOR UNDER
COMPLETE CONTROL OF THE MACHINE.
!
Fig. 3
OPC lever

CAMON SG30 Stump Grinder
Page 8 SG30 Stump Grinder
5.6 Choke Lever
The choke lever is used to help start the engine when it is cold or being started for
the rst me.
Refer to the engine instrucons for detailed instrucons on the operaon of the
choke lever.
5.7 Rotor Disc and Teeth
The main rotor disc holds 8 teeth holders with each holder holding one carbide-
pped cung tooth.
Each tooth can be turned through three posions in the holder, allowing the teeth
to be used three mes before they need changing.
5.8 Commissioning
Prior to operaon it is necessary to check the engine oil level and add engine oil
level to the levels indicated in the table in secon 6.2.
The engine fuel tank will not contain fuel so will need lling to the recommended
level before use.
5.9 GeneralSafetyInstrucons
Be aware of all the safety requirements for the machine.
Visually check the machine for operaonal safety, complete components and xed
guarding prior to each use.
Read and be aware of the warning and instrucon signs located on the machinery.
Cordon o the work area to access from the general public.
Before starng work clear the area of any objects that may cause damage to the
machine.
Do not operate the machine if you are under the inuence of alcohol or drugs. This
equipment must only be operated by persons who are medically t both physically
and mentally.
Only work in good light and visibility.
Only operate the machine outdoors.
Wear the correct personal protecon equipment (PPE) as instructed by this manual
- gloves, steel toe capped boots or similar, eye protecon and ear defenders.
Operator clothing should not be loose and footwear should oer good grip.
Know how to stop the machine in an emergency.