Tracmaster BCS 710 User manual

Two Wheel Tractors
with PowerSafe®Clutch
MODELS 710 ●728 ●738 ●740 ●750
Operating Instructions
Before commissioning the machine, read operating instructions
and observe warning and safety instructions.

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Contents
Page 3 Safety
Page 4 Controls Diagrams - 710 & 728
Page 5 Controls Diagrams - 738 & 740 & 750
Page 6 Controls Description
Page 7 Assembly Instructions
Page 8 Attaching Implements
Page 9 How to Start Petrol Engine
How to Start Diesel Engine
Page 10 Operation
How to Stop Engine
Page 11 Maintenance Guide
Page 12 Maintenance Programme
Page 13 Service Information
Page 15 Troubleshooting Guide
Page 16 Risk Assessment
Page 17 Service Record
No liability will be accepted for any damage caused to persons or property
through failure to observe the operating and safety instructions.
!
IMPORTANT READ CAREFULLY

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Safety
ALWAYS start the engine in the open air
DO NOT smoke when refuelling
DO NOT mix OIL with the fuel
ALWAYS stop the engine before making any adjustments, refuelling, moving or
cleaning, or when the unit is unattended
USE ONLY fuel from containers designed for this purpose - refuel outdoors only and
replace the tank cap securely
IN CASE of petrol spillage move the machine away from the area of spillage and allow
the petrol vapours to dissipate before starting the engine
DO NOT remove any safety guards that are tted
DO NOT touch any moving parts or attempt any maintenance whilst the machine is
running - KEEP HANDS AND FEET AWAY
BEFORE starting work clear the work area of any objects that could damage the
machine
DO NOT allow children or anyone uninstructed to operate the machine - KEEP
ANIMALS AWAY
DO NOT use on slopes or banks of more than 20o
ALWAYS wear suitable clothing to give personal protection including footwear that
offers a good grip
AVOID wearing loose garments that may catch in moving parts
KNOW how to stop the machine in an emergency
NEVER interfere with any control settings on the engine
NEVER select reverse gear with your back to a wall or other immovable object
IF A FAULT develops DO NOT attempt any repair - immediately contact the supplier
from whom the machine was obtained
VISUALLY INSPECT the machine before use - ensure all nuts and bolts are tight and
not worn or damaged - replace if necessary
KEEP IN MIND the operator is responsible for accidents or hazards occurring to people
or property

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Controls
A
C
B
N
F
E
D
G
H
L
BCS 728
A
C
B
N
E
D
G/H
F
BCS 710

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TWT/PU/0616 Page 5
Controls
A
C
B
N
F
E
D
G
H
L
L
M
A
C
B
N
F
E
D
G
H
M
O
P
BCS 740 & 750
BCS 738

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Controls Description
Models 710 - 728 - 738 - 740 - 750
(A) OPC LEVER (red lever that stops the machine when released)
(B) ENGINE STOP LEVER
(C) CLUTCH CONTROL LEVER
(D) GEAR LEVER (the location of different gears are shown on the selector)
(E) PTO LEVER (there is a safety device that prevents engagement with reverse gear)
(F) THROTTLE LEVER
(G) HANDLEBAR HEIGHT ADJUSTMENT LEVER
(H) STEERING COLUMN SWIVEL LEVER
(L) FORWARD/REVERSE LEVER (always engage the clutch before engaging this lever)
(M) DIFFERENTIAL LOCK LEVER
(N) PARKING BRAKE LEVER
(O) RIGHT BRAKE LEVER
(P) LEFT BRAKE LEVER

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Assembly Instructions
1. Remove the machine from its packing case.
2. Rotatethehandlebarstemtotheoperatingpositionandtthehandlebars-checkoperationand
routing of cables.
3. Fit the wheels, ensuring the correct rotation (see diagram A below) and check the tyre pressures
(20psi).
4. Fit the gearbox dipstick.
5. Check the engine oil level.
6. Follow the instructions in this Owner’s Manual to run the machine.
Diagram A

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Attaching Implements
Models 710 - 728 - 738 - 740
Implementsareeithermounteddirectlytotheange
(g.12,A) or coupled with the quick release
assembly
(g.13,C) . It is important that nuts (g.13,D) which fasten the implement and the
bushing are well tightened.
Model 750
Implements are mounted directly to the machine coupler
(g.14,A) by attaching the coupler (g.
14, C)
thatisxedtotheimplement.
Thettingandremovalofattachmentsisachievedbyrotatingtheknob
(g.15,R) . The the device
islockedbyturningtheknobclockwiseandunlockedbytheknobanti-clockwise.Itisimportantthat
nuts
(g.15,D) which fasten the implement and the bushing are well tightened.
Fig. 12 Fig. 13
Fig. 14 Fig. 15
R
A
C
D
AC
D

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To Start Petrol Engine
To Start Diesel Engine
Using the dipstick provided, check the engine oil level. Top up with 10w/40 oil if necessary.
Checkfuellevel.Onlyuseunleadedpetrolfromacleancontainer.Neverre-fuelwhentheengineis
hot or running. Leave 1” air space in the fuel tank.
Turn the fuel tap to ‘ON’ position, if the engine is cold set the choke lever to ‘ON’ position.
Beforestartingtheengineensurethegearlever(D)isinneutralpositionandthepowertake-off
(PTO) lever is disengaged (E).
Apply half throttle (F).
Move the engine stop lever (B) to position 1 ‘ON’.
Pull the recoil start handle gently until it engages then give it a good strong pull to start the engine.
When the engine has started, release the choke lever after a few seconds and return the throttle
lever (F) to idle position.
Kohler Diesel Engines
Using the dipstick provided, check the engine oil
level. Top up with 10w/40 oil if necessary.
Check fuel level. Only use diesel from a clean
container.Neverre-fuelwhentheengineishot
or running.
Before starting the engine ensure the gear lever
(D)isinneutralpositionandthepowertake-off
(PTO) lever is disengaged (E).
Apply ¾ throttle (F).
Move the engine stop lever (B) to position 1 ‘ON’.
Pull the recoil start handle gently until it
engages then give it a good strong pull to start
the engine.
Once the engine has started return the throttle
lever (F) to idle position.
Yanmar Diesel Engines
Using the dipstick provided, check the engine oil
level. Top up with 10w/40 oil if necessary.
Check fuel level. Only use diesel from a clean
container.Neverre-fuelwhentheengineishot
or running.
Before starting the engine ensure the gear lever
(D)isinneutralpositionandthepowertake-off
(PTO) lever is disengaged (E).
Apply ¾ throttle (F).
Move the engine stop lever (B) to position 1 ‘ON’.
Press and hold the decompression lever on top
of the engine.
Pull recoil start handle gently until it engages
then, keeping the decompression lever
depressed,slowlypulltheengineover2-3times
to prime the engine.
Release the decompression lever and gently pull
over the engine until compression is felt.
Press, but do not hold, the decompression lever
and give the starter handle a good strong pull to
start the engine.
Once the engine has started return the throttle
lever (F) to idle position.

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Operation
Use handlebar adjuster (G) to set handlebar height.
Hold the handlebar and pull up the clutch lever (C).
Depress the OPC lever (A) and select the correct working speed using the gear lever (D).
Ensure forward/reverse lever is in the correct position to move forward (L):
If the handlebars are positioned over the engine then this lever should be in the fully back
position.
If the handlebars are positioned over the implement then it should be in the fully forward
position.
Engage drive to the working implement by using the PTO lever (E):
If the handlebars are positioned over the engine then pull the PTO lever (E) towards you.
If the handlebars are positioned over the implement then push the PTO lever (E) away from
you.
Release clutch lever (C) slowly and fully, keeping the red machine stop lever depressed as the
machine will stop if released.
Movethethrottlelevertothecorrectpositionfortheimplementyouareoperating-pleasereferto
the Implement Manual.
Commence work
Close the throttle (F).
Engage clutch lever (C).
Locate gear lever (D) in neutral position.
Disengage drive to the digging knives by pulling the PTO lever (E) backwards.
Release clutch lever (C).
Release the OPC lever (A) completely.
Move the engine stop lever (B) to position O ‘STOP’.
WARNING: THE EXHAUST COVER MAY BE HOT - DO NOT TOUCH.
To Stop Engine

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For engine maintenance please refer to engine manufacturers manual.
After every hour of operation stop the engine and remove the spark plug cap.
Check engine oil level (recommended oil SAE 10w/40).
Replace the spark plug cap.
Do not turn the machine on its side for cleaning.
Before checking the oil level ensure the machine is level.
Remove the gearbox unit dipstick and ensure the oil reaches the top level mark, if necessary top
upwithAPIGL-580w/90gearoil(seepage13).
If the machine is not be used for a long period of time it is advisable to take the following
precautions:
• Empty the carburettor and fuel tank (refer to engine manual for details). Alternativelty, add
a fuel stabiliser.
• Empty the engine of oil.
• Petrol engine: lubricate the cylinder with a few drops of engine oil through the plug hole
then turn the engine over several times without starting it.
• Diesel engine: remove the injector by unscrewing the two bolts which fasten it to the head
and pour a little oil into the hole.
• Clean the engine and the machine thoroughly.
When restarting check that all security devices are working.
Maintenance Guide
Storage

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Maintenance Programme
OPERATION EVERY
DAY
EVERY
WEEK
EVERY
MONTH
EVERY 6
MONTHS
ENGINE Check engine oil level 10w/40
See separate engine manual X X
GEARBOX
&
CONTROLS
Check gearbox oil level
(see page 13) X X
Check nuts & bolts X X
Ensure clutch cable has free play X
Check tyre pressure (20psi) X X
Lubricate control cable/linkages X
Check control cable operation X
Check operation of safety devices X
Change gearbox oil (see page 13) X
Grease gear speed detent ball X X
* Pressure washing machines remove lubricating grease as well as dirt. It is imperative all
linkages, especially the gear speed lever detent ball, are kept well greased otherwise they will
becomedifculttooperateandcausedamage.
* DO NOT allow maximum engine speed to exceed 3600rpm.

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Service Information
Every Week
• With the machine on a level surface, check the gearbox oil level, top up as necessary using
the correct oil as listed below. The gearbox oil level should reach between the two notches
on the dipstick
(g.2,D) .
After the First 2 Weeks or 30 Hours of Work
• Replace the gearbox oil lter ONLY, (g.1,A), part number 58056249.
• Check the gearbox oil level using the dipstick
(gs. 1 & 2, C) , run the machine for 2-3
minutes and recheck gearbox oil level, top up as necessary using the correct oil as listed
below.
Every 100 Hours of Work or 12 Months
• Change the gearbox oil by removing the gearbox drain plug (g.3,B) .
• Replacethegearboxoillter
(g.1,A), part number 58056249.
• Cleanthegearboxdrainplugandret.
• Fill gearbox using the correct oil and quantity as listed below.
• Checkthegearboxoillevel,runthemachinefor2-3minutesandrecheckgearboxoillevel.
To replace the oil lter (g. 1, A)
1. Using the correct spanner, remove the
lter.
2. Smearalmofoilontherubbergasket
ofthenewlter.
3. Mount the new lter, screwing and
tightening by hand only.
Fig. 1
C
A

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Service Information
Gearbox Oil Quantities
BCS 710 / 728 / 738 = approx 2.3 litres
BCS 740 / 750 = approx 2.6 litres
Oil Type
Fuchs Titan Hyp 90
Valvoline 80w-90GL-5
Morris EP80w/90 API GL5
Castrol EPX80w-90
Motorex Hypoid SAE 80w/90 API GL5
Millers Hypoid 80w90 GL5
Comma EP80w-90GL5
Agip RotraMP80w-90
Rock Oil SD API GL5 80w/90
AlternativelyanyoilmeetingAPIGL-580w/90specicationmaybeused.
Multigrade engine oil must NOT be used.
Fig. 3
B
Fig. 2
C
D

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Troubleshooting Guide
PROBLEM POSSIBLE CAUSE REMEDY
Unable to select gear Pressure washing has removed
lubrication of gear lever detent
ball.
Grease the detent ball and
quadrant.
Unable to pull engine over Machine has been tipped on
side for cleaning and engine
oilhaslledthecylinderbore
causing a hydraulic lock.
Remove spark plug and air
lter.Standtoonesideand
pull over engine to clean out oil.
Changeengineoilandairlter.
Clean spark plug.
No drive to wheels or
working implement
Check gearbox oil level. Top up if necessary with API
GL-580w/90oil(seepage13).
Engine smokes There may be petrol in the
engine oil due to fuel tap being
left on during transportation.
Change engine oil.
Contaminatedairlter. Replace element.

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Risk Assessment
HAZARDS RISK LEVEL ACTION NEEDED
General The machine should only be used by trained
operators.
Machine tipping over Low Do not use on slopes over 25o.
Machine running away Low Red stop lever disengages the drive to
the implement if the operator releases the
handlebars. Always check operation before
use.
Lacerations Medium Remove the spark plug cap before carrying
out any maintenance or cleaning. Always
wear gloves when cleaning the working
implement or removing debris.
Machine reversing and jamming
operator against immovable
object
High Never reverse the machine with your back
to a wall or similar object.
Burns High Be very careful or a hot exhaust. Turn off
the machine before refuelling. Allow 1” air
space in the fuel tank.
Handlebar adjustment Low Always set the height and sideways position
beforeoperatingthemachine-neverwhile
it is moving.

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Service Record
To ensure your machine is kept in peak condition, we recommend that you have it serviced
regularly by one of Tracmaster’s Authorised Agents.
TondoutwhoyourlocalAuthorisedAgentis,contactTracmasteron01444247689.
SERVICE SCHEDULE
First 2 Weeks or 30 Hours of Work - whichever is sooner (see page 13)
First PowerSafe®oillterreplacement(partnumber58056249)
Checkand/orrestoregearboxoillevel(APIGL-580w90specication)
Signed: Date:
Every 12 Months or 100 Hours - whichever is sooner (see page 13)
Implementtransmissionoilreplacement(APIGL-580w90specication)
Engine oil replacement (SAE 15w/40)
Signed: Date:
24 Months or 200 Hours 36 Months or 300 Hours
Signed: Signed:
Date: Date:
48 Months or 400 Hours 60 Months or 500 Hours
Signed: Signed:
Date: Date:
72 Months or 600 Hours 84 Months or 700 Hours
Signed: Signed:
Date: Date:
96 Months or 800 Hours 108 Months or 900 Hours
Signed: Signed:
Date: Date:

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Register your warranty online now!
www.tracmaster.co.uk
• Complete the online warranty form.
• View and download spare parts diagrams.
• View and download owners manuals
and operating instructions.
• See working video clips of machines
from our BCS and CAMON ranges.
T: 01444 247689

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IMPORTANT
READ THE OWNER’S MANUAL
FOR THE RELEVANT
WORKING IMPLEMENT.
PLEASE CONTACT TRACMASTER
ON 01444 247689 FOR
ANY FURTHER INFORMATION
OR ASSISTANCE OR VISIT
WWW.TRACMASTER.CO.UK
!

TWT/PU/0616
© Tracmaster Ltd 2016.
Specicationsaresubjecttochangewithoutpriornotice.
Tracmaster Ltd, Sovereign Centre, Victoria Road, Burgess Hill RH15 9LR
T: [phone] F: [phone]
W: www.tracmaster.co.uk E: [e-mail]