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Case MXM120 User manual

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MXM120 / MXM130 / MXM140 / MXM155 / MXM175 / MXM190
Printed in France
© 2006 CNH UK Ltd, Cranes Farm Road, Basildon, Essex SS14 3AD, England.
Operator’s Manual
MXM120 / MXM130 / MXM140
MXM155 / MXM175 / MXM190
Tractors
82998429
Print No. 82998429
(6-32934)
English 7/04
Power by tradition
MXM120
MXM130
MXM140
MXM155
MXM175
MXM190
Maxxum Tractors
OPERATOR’S MANUAL
Electro-magnetic Interference (EMC)
This tractor complies strictly with the European Regulations on electro-magnetic
emissions. However, interference may arise as a result of add-on equipment which
may not necessarily meet the required standards. As such interference can result in
serious malfunction of the unit and/or create unsafe situations, you must observe the
following:
•Ensure that each piece of non-Case IH equipment fitted to the tractor bears the
CE mark.
•The maximum power of emission equipment (radio, telephones, etc.) must not
exceed the limits imposed by the national authorities of the country where you use
the tractor.
•The electro-magnetic field generated by the add-on system should not exceed
24 V/m at any time and at any location in the proximity of electronic components.
Failure to comply with these rules will render the Case IH warranty null and void.
CONTENTS
Title Page
Section 1 -- General Information and Safety
To the Owner 1--1...............................................................................
Product Identification 1--2........................................................................
Ecology and the Environment 1--5.................................................................
Safety Precautions 1--6..........................................................................
Safety Decals 1--12..............................................................................
International Symbols 1--16.......................................................................
Airborne Noise Emission 1--17....................................................................
Section 2 -- Controls, Instruments and Operation
Cab 2--2.......................................................................................
Electrical Power Sockets 2--16....................................................................
Cleaning the Tractor 2--19........................................................................
Seats 2--20.....................................................................................
Handbrake, Throttle and Foot Controls 2--26........................................................
Instrument Console 2--28.........................................................................
Analogue/Digital Instruments 2--31.................................................................
Electronic Instrument Panel 2--37..................................................................
Synchro Shift Transmission 2--58..................................................................
Two Speed Powershift Transmission 2--63..........................................................
Semi--Powershift Transmission (17 x 6 and 18 x 6) 2--71..............................................
Full Powershift Transmission (17 x 6, 18 x 6 and 19 x 6) 2--83.........................................
Electronic Management Unit (EMU) 2--102..........................................................
Section 3 -- Field Operation
Starting and Stopping the Engine 3--4..............................................................
Power Management (PM) 3--9....................................................................
Constant Engine Speed (CES) 3--10...............................................................
Headland Management Control (HMC) 3--12........................................................
Rear Power Take--Off 3--19.......................................................................
Front Power Take--Off and Three--Point Hitch 3--37..................................................
Mechanical Draft Control (MDC) 3--45..............................................................
Remote Control Valves with MDC 3--51.............................................................
Electronic Hitch Control (EHC) 3--59...............................................................
Remote Control Valves with EHC 3--71.............................................................
Electro Hydraulic Remote Control Valves (EHR) 3--78................................................
Rear Three--point Hitch 3--90.....................................................................
Quick Hitch 3--96................................................................................
Automatic Stabilisers 3--99.......................................................................
Sway Block Stabilisers 3--101.....................................................................
Drawbars and Towing Attachments 3--102..........................................................
Hydraulic Trailer Brakes 3--114....................................................................
Air-Operated Trailer Brakes 3--116.................................................................
Front Wheel Track Adjustment 3--122..............................................................
Rear Wheel Track Adjustment 3--133...............................................................
Ballasting and Tyres 3--145.......................................................................
Section 4 -- Lubrication and Maintenance
General Information 4--2.........................................................................
Guard Removal 4--5.............................................................................
Lubrication and Maintenance Chart 4--6............................................................
Lubricants and Coolants 4--7......................................................................
Servicing -- When the Warning Lamp Lights 4--8.....................................................
10--Hour/daily Service 4--14.......................................................................
50--Hour Service 4--16...........................................................................
300--Hour Service 4--27..........................................................................
600--Hour Service 4--35..........................................................................
1200--Hour/12 Month Service 4--37................................................................
1200--Hour/24 Month Service 4--45................................................................
1800--Hour Service 4--50.........................................................................
Every 3 years 4--52..............................................................................
General Maintenance as Required 4--53............................................................
Section 5 -- Fault Finding
Introduction 5--1.................................................................................
Engine 5--2.....................................................................................
Transmission -- Semi Powershift and Full Powershift 5--5.............................................
Transmission -- Two--speed Powershift 5--6.........................................................
Transmission -- Synchro Shift 5--7.................................................................
Hydraulics 5--8..................................................................................
Rear Three-Point Hitch 5--9.......................................................................
Brakes 5--10....................................................................................
Cab 5--10......................................................................................
Electrical 5--11..................................................................................
Section 6 -- Vehicle Storage 6--1.................................................................
Section 7 -- Accessories
Rotating Beacon 7--2............................................................................
Automatic Engine Shut Down 7--2.................................................................
40 Amp Socket and Cable 7--4....................................................................
Auxiliary Headlamps 7--4.........................................................................
Engine Coolant Immersion Heater 7--3.............................................................
Transmission Oil Heater 7--3......................................................................
Steerable Front Fenders 7--5.....................................................................
Loader Control Valve (Joystick) 7--6...............................................................
Remote Valve Detent Removal Kit 7--7.............................................................
Battery Isolator Switch 7--8.......................................................................
Section 8 -- Specification
General Dimensions 8--2.........................................................................
Tractor Weight 8--6..............................................................................
Engine 8--7.....................................................................................
Fuel System 8--7................................................................................
Cooling System 8--8.............................................................................
Transmission Options 8--8........................................................................
Hydraulic System 8--9............................................................................
Three-Point Hitch 8--9............................................................................
Front 3--Point Hitch 8--10.........................................................................
Brakes 8--10....................................................................................
Steering 8--10...................................................................................
Maximum Operating Angle 8--10..................................................................
Front Power Take-Off 8--11.......................................................................
Rear Power Take-Off 8--11.......................................................................
Electrical Equipment 8--12........................................................................
Lubricant and Fluid Capacities 8--13...............................................................
Hardware Torque Tables 8--15....................................................................
Section 9 -- First 50--hour Service Forms 9--1.....................................................
Section 10 -- Index 10--1.........................................................................
1--1
SECTION 1
GENERAL INFORMATION AND SAFETY
TO THE OWNER
GENERAL
This Manual has been prepared to assist you in the
correct procedure for running--in, driving and
operating and for the maintenance of your new
tractor. Read this Manual carefully. Your tractor is
intended for use in normal and customary
agricultural applications.
If at any time you require advice concerning your
tractor, do not hesitate to contact your authorised
dealer. They have factory trained personnel, genuine
manufacturers’ parts and the necessary equipment
to carry out all your service requirements.
Your tractor has been designed and built to give
maximum performance, economy and ease of
operation under a wide variety of operating
conditions. Prior to delivery, the tractor was carefully
inspected, both at the factory and by your dealer to
ensure that it reaches you in optimum condition. To
maintain this condition and ensure trouble--free
operation, it is important that the routine services, as
specified in Section 4 of this Manual, are carried out
at the recommended intervals.
OPERATOR’S MANUAL STORAGE
A storage pocket for the Operator’s Manual can be
found on the rear of the seat. The manual should be
kept in this pocket at all times when not in use.
CLEANING THE TRACTOR
Your tractor is a state-of-the-art machine with
sophisticated, electronic controls. This should be
borne in mind when cleaning the tractor, particularly
if using a high pressure washer. Even though every
precaution has been taken to safeguard electronic
components and connections, the pressure
generated by some of these machines is such that
complete protection against water ingress cannot be
guaranteed.
When using a high pressure washer, do not stand too
close to the tractor and avoid directing the jet at
electronic components, electrical connections,
breathers, seals, filler caps, etc. Never direct a cold
water jet at a hot engine or exhaust.
SAFETY
Pages 1--6 to 1--11 inclusive list the precautions to
be observed to ensure your safety and the safety of
others. Read the safety precautions and follow the
advice offered before operating the tractor.
FIRST 50 HOUR SERVICE
In Section 9, at the back of this Manual, you will find
the 50--hour service reports.
After you have operated the tractor for 50 hours, take
your tractor, together with this Manual, to your dealer.
He will then perform the factory recommended 50
hour service and complete the service report sheets
(pages 9--1 and 9--3). The first sheet (page 9--1) is the
dealer’s copy and should be removed by the dealer
after the service has been carried out. The second
sheet (page 9--3) is your copy of the service
performed. Ensure that you and the dealer sign
both copies.
SERVICE PARTS
It should be pointed out that genuine parts have been
examined and approved by the Company. The
installation and/or use of ‘non-genuine’ products
could have negative effects upon the design
characteristics of your tractor and thereby affect it’s
safety. The Company is not liable for any damage
caused by the use of ‘non--genuine’ parts and
accessories. Only genuine Case IH replacement
parts should be used. The use of non-genuine parts
may invalidate legal approvals associated with this
product.
It is prohibited to carry out any modifications to the
tractor unless specifically authorised, in writing, by
the After Sales Service department of the Company.
WARRANTY
Your tractor is warranted according to legal rights in
your country and the contractual agreement with the
selling dealer. No warranty shall, however, apply if
the tractor has not been used, adjusted and
maintained according to the instructions given in the
Operator’s Manual.
SECTION 1 -- GENERAL INFORMATION AND SAFETY
1--2
PRODUCT IDENTIFICATION
The tractor and major components are identified
using serial numbers and/or manufacturing codes.
Tractor identification data must be supplied to the
dealer when requesting parts or service and will also
be needed to aid in identifying the tractor if it is ever
stolen.
The following provides the locations of the
identification data.
1
Vehicle Identification Plate
The vehicle identification plate, (1) Figure 1 is
located on the right-hand radiator support. Record
the information on the sample identification plate
provided below.
2
Tractor Identification
The serial number and model identification
information is stamped on the top of the front support
(1). These numbers are also repeated on the vehicle
identification plate reproduced above.
3
SECTION 1 -- GENERAL INFORMATION AND SAFETY
1--3
Engine Identification
The engine serial number and date code are
stamped on a lug (1) protruding from the rear,
right-hand side of the engine. This information is
repeated on the emission control decal located on
the engine valve cover, and on the vehicle
identification plate reproduced on page1--2.
Engine Serial No.
4
Emission Control Decal
Located on the engine valve cover, the Emission
Control Decal provides details on engine emissions
and confirms adherence to legislation within the
E.E.C. countries
5
Driveline Identification
The serial number (1) is stamped on the right-hand
side of the transmission housing. This information is
repeated on the vehicle identification plate. Record
the information below for quick reference.
Driveline Serial No.
6
SECTION 1 -- GENERAL INFORMATION AND SAFETY
1--4
Cab Identification
The cab serial number and other information is on the
OECD certification plate on the inner surface of the
left-hand crossrail, beneath the windscreen. Record
the cab serial number below for quick reference.
Cab Serial No.
7
Vehicle Weight Information
Located on the right--hand lower cab frame above
the steps, the Vehicle Weighting Plate provides
important information on tractor and towed
equipment weight combinations.
The figures shown are the maximum permissible
weights and should not be exceeded, to do so may
affect the safe operation of the tractor.
8