Tractor Supply Traveller X Training manual

Tractor Supply Company ○
R0
www.tractorsupply.com For customer support call 1-888-376-9601 0
10000lb.Winch
User Manual & Operating Instructions
Performance Specifications
Max Line Pull
10000lbs.(4536kgs)
Gear reduction ratio
253:1
Motor
Series wound DC12V motor with 2.8hp output
Overall Dimensions
22.9in.( 582mm) L × 6.9in.( 175mm) W × 8.94in.( 227mm) H
Drum size
2.48in.( 63mm) D × 8.54in.( 217mm) L
Remote Controller
Max control distance 30m
Rope
82ft.(25.0m) L of 25/64in.(10mm) D
Net weight
69.7lbs.(31.6kgs)
Product Overview
This winch is equipped with a series wound motor and is designed for intermittent duty
general use. This winch is not to be used for industrial lifting or moving people.
Improper operation could damage the winch and void the warranty.
Free spool clutch is operated by a pull and turn knob, which disengages the gearbox,
allowing the cable to be released.

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INSTALLATION
Correct installation of the winch is required for proper operation.
Mount the winch on the vehicle or other fixed installation by using a screw
(M10×1.5×35mm), M10 nut, ∅10 flat washer and ∅10 spring washer (four sets).
WARNING: This winch must be mounted with the cable in an under wound direction.
Improper mounting could damage the winch and void the warranty.
Connect the red wire to the positive terminal and the black wire to the negative
terminal of the battery.(See Fig. 1).
Fig. 1
Check the rotation direction of the drum. Pull and turn the clutch knob to the
“OUT” position (drum should turn freely by hand). Pull out some cable from the
drum, and then turn the clutch knob to the “IN” position. Press the “OUT” button on
the switch; if the cable is releasing then it is properly connected. Otherwise
reverse the wire connections to the motor, and repeat the above-mentioned
operation.

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OPERATION
Pull and turn the clutch knob, so the drum can turn freely by hand.
Use hand saver bar to hitch the hook of the cable assembly and pull cable to the
load. Attach the cable hook to the load.
WARNING: Check that there are at least five turns of cable remaining on the drum
before operation. Ensure the clutch knob is in the engaged position.
CAUTION: Clutch must be fully engaged before winching.
Never operate the clutch while drum is turning. Do not readjust clutch knob as it has
been adjusted and permanently locked in place with a thread-locking compound in the
factory.
Press the “IN” button on the switch to re-spool the cable. Press the “OUT” button
to reverse directions. Wait until the motor stops before reversing directions.
Re-spool the cable after completing the operation.
REPLACING THE CABLE
Engage the clutch by turning the clutch knob to the “IN” position.
When inserting the cable into the drum, insert it into the correct end of the hole
provided. Tighten the screws.
Operate the winch an re-spool the cable around the drum tightly.
CAUTION: To keep the stated tension, be sure the cable is wrapped on the drum
tightly.
WARNING: Always replace damaged cable with manufacturer’s identical
replacement part.
MAINTENANCE
Periodically check tightness of mounting bolts and electrical connections. Remove
all the dirt or corrosion and always keep clean.
Do not attempt to disassemble the gearbox. Repairs should be done by the
manufacturer or authorized repair center.
The gearbox has been lubricated using high temperature lithium grease in the
factory. No internal lubrication is required except when being repaired.
When the transmitter is replaced, the same type of transmitter is required for
pairing. The pairing method is as follows：
Press the power button →Press IN and OUT button at the same time (the red light
was flashing) →Turn on receiver for 1-2s (the relay makes a sound of absorption)

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TROUBLE SHOOTING
SYMPTOM
POSSIBLE CAUSE
SUGGESTED ACTION
Motor does not
turn on
-Switch Assembly not
connected properly
-Insert switch assembly all the way into the
connector.
-Loose battery cable
connections
-Tighten nuts on all cable connections.
-Defective switch
assembly
-Replace switch assembly.
-Defective motor
-Check voltage at armature port while switch
pressed. If voltage is normal, replace motor.
-Water has entered
motor
-Allow to drain and dry. Run in short bursts
without load until completely dry.
Motor runs but
cable drum does
not turn
-Clutch not engaged
-Turn clutch to the “In” position. If problem
remains, a qualified technician needs to check
and repair.
Motor runs
slowly or without
normal power
-Insufficient current or
voltage
-Run winch with vehicle motor running.
-Recharge battery
-Clean, tighten, or replace battery cable
connections
Motor
overheating
-Winch running time
too long
-Allow winch to cool down periodically.
Motor runs only
in one direction
-Loose or corroded
battery cable or motor
cable connections.
-Defective
relay/switch/remote
controller assembly
-Clean, tighten, or replace battery cable
connections.
-Repair or Replace relay/switch/remote
controller assembly.
Winch braking
malfunction.
-Cable works in wrong
direction.
-Adjust the cable working direction.
-Clockwise direction looking from motor end.
-Brake slice worn or
breakdown.
-Replace with new brake.

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WINCH ASSEMBLY
47
13
910
8
7
6
11 12
44
45
23
16
6
7
41
40
18
17
23
39
38
5
4
42
19 20 21
29
24
30
34
33
31
37
3
1
24
5
48
14 15
22
26
27
28
25
32
35
36
16
17
43
46
49 50
48
51
50
48
52
48

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WINCH PART LIST
No.
Part #
Qty
Description
1
VT1000100
1
Motor Assembly
2
VT1000001
4
Cap Screw M10 x 35
3
VT1000002
4
Lock Washer Φ10
4
VT1000003
4
Think Flat Washer Φ10
5
VT1000004
4
Hex Nut M10
6
VT1000005
2
Bushing—Drum
7
VT1000006
2
Ring Seals
8
VT1000007
1
Tie Bar
9
VT1000008
4
Cap Screw M8 x 30
10
VT1000009
4
Lock Washer Φ8
11
VT1000011
1
Coupling
12
VT1000200
1
Drum Assembly
13
VT1000011
1
Screw M8 x 10
14
VT1000012
1
Six Angle Bar
15
VT1000013
1
Coupling
16
VT1000014
9
Screw M5 x18
17
VT1000015
9
Lock Washer Φ5
18
VT1000016
1
End Bearing
19
VT1000017
1
Gasket
20
VT1000018
1
Gear—Ring
21
VT1000019
1
Circlip For Hole
22
VT1000020
1
Bearing
23
VT1000300
1
Gear Carrier Assembly（Output）
24
VT1000400
1
Gear Carrier Assembly（Intermediate）
25
VT1000021
1
Circlip For Hole
26
VT1000500
1
Brake/ Shaft Assembly
27
VT1000022
1
Gear—Input Sun
28
VT1000023
3
Planetary Gear
29
VT1000024
1
Trust Washer
30
VT1000025
1
Bearing
31
VT1000026
1
Gear—Housing
32
VT1000027
1
Ring Seals
33
VT1000028
1
Clutch Cover
34
VT1000029
1
Clutch Shaft
35
VT1000030
1
Screw Cover
36
VT1000031
1
Clutch Handle
37
VT1000032
1
Clutch Screw
38
VT1000033
2
Cap Screw M10 x 30
39
VT1000034
1
Aluminium Fairlead
40
VT1000035
4
Think Flat Washer Φ10
41
VT1000036
2
Lock Washer Φ10
42
VT1000037
2
Hex Nut M10
43
VT1000600
1
Remote Control
44
VT1000700
1
Switch（RC8III）
45
VT1000800
1
Cable Assembly
46
VT1000900
1
Hook
47
VT1000038
1
Strap
48
VT1000039
6
Cap Screw M6 x 10
49
VT1000040
1
Motor Housing
50
VT1000041
4
Cap Screw M6 x 14
51
VT1001000
1
Control Assembly
52
VT1000042
1
Reducer Housing

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SAFETY PRECAUTIONS
Never lift people or hoist loads over people. Do not lift items vertically, this winch
is designed for horizontal use only.
Never overload. Be sure all equipment used meets the winch’s maximum line pull
rating. When double-lining, pulley blocks should be rated for a minimum of two
times the winch’s line pull rating.
Do not attempt prolonged pulls with heavy loads. The electric winch is designed
for intermittent use only, and should not be used in a constant duty application.
Never pull for more than one minute or exceed the rated load. If the winch motor
becomes hot to the touch, stop the winch and allow it to cool down for several
minutes.
Never operate winch with less than 5 turns of cable around the winch drum since
the cable end may not withstand full load.
Avoid continuous pulls from extreme angles because this will cause the cable to
gather on one end of the drum and damage the cable. Be aware that the winch’s
line pull capacity is the max line pull of the first layer. Never operate winch pulling
a load that exceeds the rated capacity.
Never hook the cable back to itself because it could damage the cable.
Be sure the winch is mounted securely on the vehicle or bracket before operation.
Before moving a load, inspect the cable. Prevent kinks and uneven cable layer
before they occur. Apply proper tension to loads under 100lbs.
Do not move your vehicle to assist the winch in pulling the load. It will be easy to
overload, and cause cable damage. Be aware of the danger zone. Keep away
from the danger zone during the operation. The danger zone is the area of the
winch drum, the fairlead (if fitted), the cable, the pulley block (if used), the hook,
and the motor.
Never approach or span the cable when the winch is under load.
When using the winch to move a load, place the vehicle transmission in neutral,
set vehicle brake, and chock all wheels. The vehicle engine should be running
during winch operation so that battery has fully electricity. Never use the winch
when there is a lack of voltage.
Never disconnect free spool cultch when there is a load on the winch.
Always stand clear of the cable, hook and winch. You should disconnect the clutch
first, then use the hand saver bar to hitch the hook to pull the cable.
Inspect winch, cable, hooks and other accessories frequently. A frayed cable with
broken strands should be replaced immediately. Use heavy leather gloves when
handling the cable. Do not let the cable slide through your hands. Inspect the
cable before use. Mashed , pinched, frayed or kinked areas severely reduce the
load-carrying capability. Replacement cables must be re-spooled under 100lbs.
To keep stated tensile, re-spool the cable around the drum tightly after operation.
Do not operate winch when under the influence of drugs, alcohol or medication.
Always stay alert during operation.
Wear eye protection and personal protective equipment while operating winch.
For loads over 50% of rated line pull, the use of the pulley block/snatch block to
double the cable is recommended.
Do not operate around potentially flammable liquids, gases, or debris. Sparks
may occur, resulting in the ignition of fire.

Tractor Supply Company ○
R0
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Line speed and Motor current(First layer)
Line Pull
Line Speed
ft./min (m/min)
Motor Current
Amps
Ibs.(kgs)
12V DC
12V DC
0(0)
29.5(9.0)
60
4000(1814)
12.1(3.7)
180
7000(3175)
9.2(2.8)
270
10000(4536)
5.25(1.6)
350
Line Pull And Cable Capacity
Layer
Rated line pull lbs (kgs)
Total rope on the drum ft (m)
1
10000(4536)
17.4(5.3)
2
7848(3560)
39.4(12.0)
3
6459(2930)
65.0(19.8)
4
5487(2489)
82.0(25.0)
Distributed By:
TRACTOR SUPPLY COMPANY
5401 VIRGINIA WAY,
BRENTWOOD, TN37027
For customer support, call:1-888-376-9601
www.TractorSupply.com
MADE IN CHINA