TradeQuip 2054T User manual

FEB18 Product Code: 2054T
Made in China to TQB Brands Pty Ltd Specifications
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OWNER’S MANUAL
PRODUCT CODE: 2054T
AIR / HYDRAULIC PUMP
Pressure
Rating
(psi)
Useable
Oil
Capacity
(cu.in)
Input Air
Pressure
(psi)
Input Port
Threads
(NPT)
Output
Port
Threads
(NPT
Oil Delivery
(cu.in/min)
Weight
(kg)
No
Load
Load
10,000
140
90-145
1/4 “ - 18
3/8” - 18
49.5
7.6
11.79

Product Code: 2054T
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WARNING INFORMATION
IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE
WARNING
The instructions and warnings contained in this manual should be read and understood before
using or operating this Air/Hydraulic Pump. Do not allow anyone to use or operate this
Air/Hydraulic Pump until they have read this manual and have developed a thorough
understanding of how this Air/Hydraulic Pump works. Failure to observe any of the
instructions contained in the manual could result in severe personal injury to the user or
bystanders, or cause damage to the equipment and property. Keep this manual in a
convenient and safe place for future reference.
Whilst every effort has been made to ensure accuracy of information contained in this manual,
the TradeQuip policy of continuous improvement determines the right to make modifications
without prior warning.
CONTENT
WARNING INFORMATION ....................................................................................................... 2
CONTENT ............................................................................................................................... 2
SAFETY INSTRUCTIONS ........................................................................................................... 3
ASSEMBLY, OPERATION & PREVENTATIVE MAINTENANCE....................................................... 4
TROUBLESHOOTING ............................................................................................................... 7
WARRANTY ............................................................................................................................ 8

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SAFETY INSTRUCTIONS
SAFETY OPERATING INSTRUCTIONS
•Read, study and understand all warnings and operating instructions prior to use.
•The hydraulic equipment operator must be a qualified operator with correct training
and work experience with hydraulic equipment. Lack of knowledge in any of these
areas can lead to equipment damage or personal injury.
•To avoid personal injury, please do not modify or weld hydraulic equipment without
approval of TQB Brands Pty Ltd.
•Never lift a more than the rated capacity of the cylinder, overloading causes
equipment failure and serious personal injury.
•The cylinder is a load lifting device, not a load holding device. After the load has been
raised or lowered, it must always be held mechanically, never work under a load
supported by a hydraulic unit.
•Keep hands and feet away from cylinder and workplace during operation to avoid
personal injury.
•Do not put unbalanced or off-centre loads on cylinders. The incorrect load can result
in equipment failure and serious personal injury.
•Wear safety glasses, helmet and other necessary personal protective equipment
when operating hydraulic equipment.
•Cylinder used to lift load must have solid footing for correct support. Please select
steel or wood blocks that are capable of supporting the load.
•Install pressure gauges in the system to monitor the operating pressure. The gauge
must have the same pressure rating as the pump and cylinder. The wrong gauges
may result in personal injury.
•The system operating pressure must lower than the lowest rated pressure in the
system.
•Carefully inspect the cylinder and couplers before use cylinder. Never connect a
cylinder with damaged couplers or damaged port threads. The damaged coupler or
damaged port threads may cause equipment failure and possible personal injury.
•Install coupler in a clean environment; prevent dirt or other debris from entering
into cylinder body or tube. Dirt or other debris will damage the cylinder and result in
equipment failure and possible personal injury.
•Before removing or tightening hose or coupler, release hydraulic pressure in system.
•Never handle pressurized hoses; escaping oil under high pressure can penetrate the
skin, causing serious injury. Seek medical aid immediately if injured.
•Use Pennzoil or other approved hydraulic oil only.

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ASSEMBLY, OPERATION & PREVENTATIVE MAINTENANCE
1. FEATURES
This "TradeQuip Made for the Trade" hand or foot Air Hydraulic Pump is designed to
operate pneumatically. It is an ideal power source for various body, frame and alignment
applications and can be used with different ram kits, workshop presses and hydraulic
pullers (not included) that operate with a hydraulic oil pressure requirement of up to
10,000 psi. This heavy-duty Air Hydraulic Pump connects via a 1/4" NPT air nipple and a
3/8" NPT hydraulic adaptor.
•Made of Durable Light-weight Corrosion-free Aluminium
•Built-in Overload System prevents pump from being used beyond its safety
capacity, Hand of Foot Activation Lever
•Filter prevents contaminants from entering hydraulic system
2. BEFORE USE
Prior to each use conduct a visual inspection checking for abnormal conditions, such as
cracked welds, leaks, and damaged, loose, or missing parts.
To prevent oil leaks during shipment, a metal knob is installed and tightened to ensure a
good seal. Before Use loosen the metal knob by turning it 2 turns counter-clockwise.
Familiarise yourself with the specifications and illustrations in this owner’s manual. Know
your pump, its limitations and how it operates before attempting to use. Refer to
Specification chart above for details of oil port thread size, usable oil capacity, and other
information.
Note: Always secure threaded port connections with non-hardening pipe thread
compound. Tighten securely to prevent accidental removal of components while in use.
Take care not to introduce thread compound into port openings.

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3. OPERATION
•Keep the Air Hydraulic Pump clean at all time.
•When the Air Hydraulic Pump is not in use, release the valve, remove hose and use
rubber cap to recover the port.
•Do not drop objects on hose.
•Do not lift or carry hydraulic equipment by the hoses or couplers, use the handle or
other means.
•Use hydraulic equipment in normal operating temperatures. Do not use equipment
in temperatures of 65 ℃ (150℉) or higher. Overheating will soften seals and
weakens hose material, resulting in oil leaking or other equipment failure.
3.1. Operation of Pump
•Connect the hose of the Air Hydraulic Pump to the hydraulic coupling on the selected
tool.
•Connect the air supply line to the Air Hydraulic Pump. Air supply should be 5-10 CFM
at 100 PSI to obtain proper operating characteristic. The air line should be equipped
with an air- line filter.
•To advance, hold or retract
3.2. Foot Pedal Pump
•Depress the “Pump” end of pedal will pump hydraulic oil to the system.
•Stop depressing the “Pump” or “Release” end will stop and hold the pressure.
•Depress the “Release” end of pedal will release the pressure in the system.
3.3. Remote control Pump
•Press the “pump” button on the pendant will pump hydraulic oil to the system.
•Stop pressing the “Pump” or “Release” button will stop and hold the pressure.
•Press the “Release” button on the pendant will release the pressure in the system.

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4. INSPECTION
•Prior to each use conduct a visual inspection checking for abnormal conditions, such
as cracked welds, leaks, and damaged, loose, or missing parts.
•The Air Hydraulic Pump shall be maintained in accordance with the product
instructions. No alterations shall be made to this Air/Hydraulic Pump.
•Inspections shall be performed in accordance with this manual.
•The product shall be inspected immediately if it is believed to have been subjected
to abnormal load or shock.
•Owners and /or operators should be aware that repair of this product may require
specialised equipment and knowledge (refer to maintenance section).
5. STORAGE
This Air Hydraulic Pump should always be stored in clean dry location on a level surface,
avoid temperature extremes.
•When the Air Hydraulic Pump is not in use, release the valve, remove hose and use
rubber cap to recover the port.
•Depressurize and disconnect hydraulic hoses from application.
•Clean the pump and hose and couplers before storage
6. MAINTENANCE
Monthly maintenance is recommended. Lubrication is critical to Air Hydraulic Pump.
The following steps are designed to keep the Air Hydraulic Pump maintained and
operational.
6.1. Inspect the connections
Inspect hoses and connections, tighten connections as needed. Use non-hardening pipe
thread compound when servicing connections.
6.2. Adding Hydraulic Fluid
•Depressurise and disconnect hydraulic hose from application.
•With pump in its upright, horizontal position, remove the oil filler plug located on the
top plate of the reservoir.
•Use a small funnel to fill reservoir to within 3/4’’ (19mm) of the opening.
•Wipe up any spilled fluid and reinstall the oil filler plug.
Note: Use only ours or other approved hydraulic oil. Never use brake fluid, transmission
fluid, turbine oil, motor oil, alcohol, glycerine etc. Use of other than good quality hydraulic
oil will void warranty and damage the pump, hose and application.
6.3. Changing Hydraulic Fluid
•For best results, change fluid once a year.
•Repeat step 5.2 above, and then pour used fluid into a sealable container.
•Dispose of fluid in accordance with local regulations.
•Fill with good quality hydraulic oil as recommended above. Reinstall vented oil filler
plug.
6.4. Lubrication
Use a light machine oil to lubricate pivot points, hinges etc.

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7. SERVICE & REPAIR
Any Air Hydraulic Pump found damaged in any way, or found to be worn or operates
abnormally should be removed from service until repaired by an authorised service agent.
Owners and / or operators should be aware that repair of this product may require
specialised equipment and knowledge. Only authorised parts, labels, decals shall be used
on this equipment. Annual inspection of the Air/Hydraulic Pump is recommended and
can be made by an authorised repair facility to ensure that your equipment is in optimum
condition and that the equipment has the correct decals and safety labels specified by the
manufacturer.
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSE
ACTION
Application will not extend,
move or respond to
pressurized fluid
•Overload condition
•Release valve not closed
•Remedy overload
condition
•Ensure release valve is
closed
Application responds to
pressurized fluid, but system
does not maintain pressure
•Overload condition
•Release valve not closed
•Hydraulic unit malfunction
•Remedy overload
condition
•Ensure release valve is
closed
Application will not return
fluid to pump (i.e. cylinder
will not retract)
•Malfunctioning coupler
•Reservoir overfilled
Secure load by other means:
•Open release valve,
depressurize pump &
hose, remove coupler
and/or application, then
renew or replace
Secure load by other means:
•Open release valve,
depressurize pump &
hose, remove coupler
and/or application, then
drain fluid to correct level
Application will not fully
extend (cylinder or spreader)
•Fluid level low
•Follow ‘Problem 3’
procedure for securing
load, depressurising pump,
remove application, then
ensure correct fluid level
Poor performance
•Air trapped in system
•Ensure correct fluid level
•Ensure vented oil filler
plug lets pressurised
reservoir air escape (refer
Before Use)

Product Code: 2054T
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WARRANTY
TradeQuip products have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship for a period of 12 months
from the date of purchase except where tools are hired out when the guarantee period is
ninety days from the date of purchase.
Should this piece of equipment develop any fault, please return the complete tool to your
nearest authorised warranty repair agent or contact TQB Brands Pty Ltd Warranty team –
[email protected].
If upon inspection it is found that the fault occurring is due to defective materials or
workmanship, repairs will be carried out free of charge. This guarantee does not apply to
normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe
handling, alterations, accident, or repairs attempted or made by any personnel other than the
authorised TQB Brands Pty Ltd repair agent.
This guarantee applies in lieu of any other guarantee expressed or implied and variations of its
terms are not authorised.
Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a
dated receipt or invoice to verify your proof of purchase within the 12 month period.
Consumer Guarantee
Our goods come with a guarantee that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a
major failure.