TRAILMATE A10-801 User manual

TrailMate
Connoisseur Series Gas Grill
Model A10-801
OWNER’S MANUAL
For questions regarding performance, assembly,
operation, parts, or returns, contact the experts
at MAGMA by calling (562) 627-0500
7:00 a.m. - 5:00 p.m. Pacific Time Monday thru
Friday or e-mail us at mail@MagmaProducts.com
IMPORTANT, read these instructions carefully before use. Familiarize yourself with the appliance
before connecting it to its gas container. Keep these instructions for future reference.
™

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IMPORTANT SAFETY WARNINGS
INSTALLATION INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE OPERATING.
Each Magma
®
Gas Grill is individually fire tested before it leaves the factory.
For this reason, the burner on your grill may be slightly discolored.
!
CONTROL VALVE REGULATOR
s5SESSTANDARDLBDISPOSABLEPROPANECANISTERS$/4.2#
s0RIORTOINSTALLINGVALVEBECOMEFAMILIARWITHTHEVALVEFUNCTIONGRAPHICS
ONVALVEKNOB.EVERFORCETHEKNOB!LWAYSTURNORPUSHGENTLY
s4URNCONTROLVALVETOhLOCKvANDINSTALLGASCANISTERBEINGCAREFULNOTTO
CROSSTHETHREADS#HECKFORLEAKSPRIORTOUSEBYBRUSHINGSOAPYWATER
SOLUTIONAROUNDTHREADSANDORIFICEHOLECHECKINGFORBUBBLES
s0OSITIONVALVEWITHGASBOTTLEASSHOWN(A)'ENTLYINSERTVALVESTEM
INTOVALVECHAMBER2OTATEUNTILVALVESTEMKEYALIGNSWITHLOCKDETENT
ALLOWINGVALVETOFULLYINSERT2OTATEGASCANISTERDOWNSOKNOBFACES
YOU(B) ORSTRAIGHTUP(C) DEPENDINGONAPPLICATION0ULLSTRAIGHTOUT
ONVALVETOCHECKTHATITISLOCKEDINPLACE
Valve will feel loose and will rotate easily. Even though the valve feels loose, it is designed
that way and will not leak. The valve was designed to be loose fitting in order to allow
safe, easy installation and removal of the propane canister and so it easily swings without
resistance to fit all applications

3
Burner
Lid Lock
Grill Grates
Radiant Plate
Outer Shell
Liner
Match Light
Hole
Mount
Support Pad
Valve Chamber
Slide Out
Grease Tray
Single mount
non-through-bolt applications,
including Style 1 “Levelock”
4 Hex head bolts & lock washers.
Note: Place lock washers on hex bolts as shown above.
Hex head bolt
& lock washer
Carriage bolt,
washer & lock nut
Single mount
through-bolt applications
4 Carriage bolts, washers & lock nuts.
Note: Place washers on carriage bolts as shown above..
Control Valve
Regulator
Type 1
X-Low-Output
Shown
See Magma website for
replacement part numbers
and valve applications.
www.MagmaProducts.com
Folding Legs
MOUNT HARDWARE
Fasteners are supplied for Single Mount grill mounting options.
See Magma Catalog or Website for best mount selection.

OPERATING PROCEDURES
OPERATE ONLY ON “LOW” WHEN LID IS CLOSED.
ALWAYS OPERATE WITH GREASE TRAY IN PLACE.
WARNING: Do not overheat grill.
Magma Grills do not require pre-heating. Stainless
Steel loses anti-corrosive characteristics when subjected to extreme heat. Most
grilling is done on low temperature with the lid closed. If medium or high heat is
required, grill with lid open.
LIGHTING INSTRUCTIONS
s/PENLIDDURINGLIGHTING
s0LACEFLAMEUPTOBURNERTHROUGHTHEMATCHLIGHTHOLE
s$EPRESSVALVEANDTURNCOUNTERCLOCKWISETOTHEh()'(v.
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TO REDUCE FLARE-UP
s%MPTYANDCLEANGREASETRAYPRIORTOEACHUSE
s4RIMEXCESSFATSFROMMEAT
s5SENONOILBASEDMARINADES
s2EDUCEHEAT
s5SEWATERSPRAYDIRECTLYONFLAREUPS
NOTE:"EFORELIGHTINGLIDLOCKMUSTBEPOSITIONEDNOTTOENGAGE/PENLIDAND
TURNLOCKTOLOCKEDPOSITIONORBRINGLOCKLATCHUPTOHANDLEINOPENPOSITION
ANDFLIPLOCKACTUATORBACKONTOHANDLE
PRACTICAL HINTS:
Before lighting your grill, be sure that …
s
'RILLISSECUREANDPROPERLYMOUNTED
s
)NTERNALCOMPONENTSANDGREASETRAYARECLEANANDCORRECTLYPOSITIONED
s
9OUHAVEPLENTYOFGASINTHECANISTER
s
'ASCANISTERISATTACHEDPROPERLYANDTHEREARENOGASLEAKS
s
,IDLOCKHASBEENSETNOTTOENGAGE
s
9OUHAVEAWATERSPRAYBOTTLEHANDYTOCOOLAHOTGRILLORSTOPANYFLAREUPS
STOWING TIPS
s!LWAYSDISCONNECTTHEFUELCANISTERFROMTHEVALVEPRIORTOSTOWING
s3TOWTHEVALVEINACLEANDRYAREATOPROTECTFROMCORROSIONTOVALVE
s
!LWAYSSTOREPROPANEINASEALEDPROPANESTORAGELOCKERTHATALLOWSLEAKAGETO
vent overboard or use Magma A10-210 Propane Storage Tote.
.EVERSTOWBELOWDECKS
4

5
Left
side
slot
Burner screw
A B
A-
Lift radiant plate up & out of left slot.
B-
Remove by sliding it out of right slot.
C-
Remove burner screw and remove burner. Check burner for grease residue
or spider webs that may obstruct gas flow. CAUTION: WHEN REPLACING
BURNER, CUT SLOTS IN BURNER MUST FACE DOWN.
D-
Lift the two-section liner out of outer shell by lifting up on the burner
support bracket on the left liner section. (1) Slide the left section partially
over the right section. (2) Grab the back of the left liner section and pull it
toward you until it clears the lip of the outer shell. (3) Lift liner section out
of grill.
E-
Move the right liner section slightly to the left (1). Grab the back of this
section and pull it toward you (2) - lift and remove this section (3).
s)NSPECTBURNERREMOVEANYOBSTRUCTIONS
s#LEANASINDICATEDIN-AINTENANCEPAGE
s4OREASSEMBLEREVERSETHEPROCEDUREABOVE
Burner screw
C
Burner
E
12
D
2
1
DISASSEMBLY & RE-ASSEMBLY
3
3
Burner
support
bracket

6
MAINTENANCE
Stainless Steel, contrary to popular belief, can rust. Most commonly, deposits on the surface of the product will
trap moisture. It is this moisture that robs the stainless steel of oxygen. Oxygen is the element that reacts with the
stainless steel to form a protective layer of chrome oxide. Robbed of oxygen this reaction does not take place and
“crevice corrosion”, or “surface rusting”, occurs. To minimize this effect, thoroughly clean your grill with soap and
water, rinse with fresh water and dry. Avoid using products designed to clean stainless steel as most leave a
residue that may discolor when the grill is heated.
Additionally, stainless steel that is exposed to high heat will change in color and texture over time. This “bluing”
and later “browning” of the internal components is not a failure of the stainless steel and will not affect the product
operation. However, prolonged exposure to extreme high heat will cause the chromium and nickel to “burn out” of
the stainless steel. At this point the stainless steel will become more susceptible to corrosion and will start to
deteriorate. We recommend that you replace these internal components if they become seriously deteriorated.
We recommend thorough cleaning of all internal parts after each outing. It is important to disassemble the
interior components and remove any food residue. A soft “Scothbrite” pad or similar product may be used in this
process. For heavier burned-on stains we recommend “Easy-Off Oven & Grill Cleaner” followed by thorough
washing with soap and water, rinse with fresh water and dry. AVOID CONTACT OF OVEN CLEANER WITH
CONTROL VALVE, IGNITER ELECTRODE & WIRE, AND BOAT SURFACES. CAUTION: DO NOT USE ANY TYPE OF
ABRASIVE PAD ON THE EXTERIOR MIRROR FINISH AS IT WILL SCRATCH THE SURFACE. USE ONLY A SOFT COTTON
CLOTH. We recommend covering the grill between uses. Grill covers are available at Magma retailers or directly
from Magma. See our website, www.MagmaProducts.com.
Grill Grates -Clean with brass wire brush while grill is warm. Use Oven & Grill cleaner for burnt-on residue.
Wash with soapy water and dry prior to storage.
Control Valve -All valves are set and tested at our factory. Do not attempt to adjust or disassemble the valve in
any way. Call Magma if you suspect it is not adjusted properly. Clean valve with a cloth and remove any debris
obstructing the orifice.
Repair/Replacement Parts -
All replacement parts are readily available at your Magma Retailers
or directly from Magma. For a complete list of replacement parts visit our website www.
MagmaProducts.com.
USING GRILL WITH ON-BOARD LPG (PROPANE) SYSTEMS
Propane (LPG) Gas Regulator
A10-225
Hose Kit
To other LPG
appliance
or use cap
Shut off
valve
Cylinder Valve
Gauge
Type 3
Valve
Solenoid
Connoisseur
Gas Grill
Typical Marine &
R.V. Application
Align valve stem key
to valve chamber
lock detent and rotate
Connoisseur
Gas Grill
Connoisseur
Gas Grill
Type 3
Valve
s-AGMA/N"OARD,0'0ROPANE6ALVES
and Hose Kits allow Magma Grills to be
installed within a boats existing on-board,
PREREGULATEDLOWPRESSURE,0'0ROPANE
system.
s5SEONLYMagma Type 3 Low
Pressure LPG (Propane) Valves. See
our Valve Application Guide at www.
MagmaProducts.com for correct valve.
s)N.ORTH!MERICAUSEMagma A10-225
LPG 10' Hose Kit in conjunction with
Type 3 Valve. Outside North America check
your local dealer for proper hose and fittings.
s!PRIMARYSHUTOFFVALVE(supplied with
A10-225 hose kit) must be used with this
control valve at point of connection into
your system. This allows shut off of gas
supply to hose leading to grill.
Insert valve as shown in diagram above. Valve
may seem loose, this is OK. Valve does not have
to be snug-fitting to be safe or function properly.

TROUBLE SHOOTING GUIDE
Problem
Burner will not
light with match
Flare-up
Yellow sooty flame
Blow-out
Hot Spots
Possible Cause
No gas flow
Obstructed gas flow
Excessive cooking temperature
Grease and/or residue build-up
Excessive fat in meats
Excessive oils in marinades
Obstructed gas flow
Flame too low
Wind directly on burner
Obstructed gas flow
Grill not level
Grease or residue build-up
Excessive fat in meats
Excessive oil in marinades
Possible Solution
Check fuel level, replace canister or
refill cylinder
Clean burner and valve orifice.
Remove debris/spider webs
Operate only on low when lid is
closed
Reduce flame level
Leave lid open
Use water spray to cool
Clean components
Trim fat from cuts of meat before
grilling
Use non-oil based marinades
Clean burner and valve orifice.
Remove debris/spider webs
Increase flame
Block wind when opening lid
Clean burner and valve orifice.
Remove debris/spider webs
Level Grill
Clean components
Trim fat from cuts of meat before
grilling
Use non-oil based marinades
USING GRILL WITH ON-BOARD CNG (NATURAL GAS) SYSTEMS
s&ORONBOARD#.'.ATURAL'AS3YSTEMSUSE-AGMA4YPE8,OW/UTPUT,OW0RESSURE
.ATURAL'AS#ONTROL6ALVE#HECKYOURLOCALDEALERFORPROPERHOSEANDFITTINGS
7

LIMITED WARRANTY
83-801 0613
Magma Products, Inc.
3940 Pixie Avenue, Lakewood, CA 907A$"
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A
B
x 4 x 4
x 4 x 4 x 4
A) Pack of (4) 1/4”-20 x 5/8” hex head screws
and internal lock washers for “Levelock”
single mount application.
B) Pack of (4) 1/4”-20 x 5/8” carriage bolts,
washers and lock nuts for dual mount and
single mount applications and table legs.
Contents

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ADDENDUM FOR GAS GRILL MODELS
A10-801AU-1 and A10-801AU-3
SOLD IN AUSTRALIA
83-801AU 0814
Over
Front Back
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Coleman Type Disposable Cylinders On Board Pre-Regulated Low Pressure
Propane Systems (LPG)
Outdoor Area
Example 1
Outdoor Area
Example 2
Both ends
open
Outdoor Area
Example 3
30% or more in total
of the remaining
wall area is open
and unrestricted
30% or more in total
of the remaining
wall area is open
and unrestricted
Open side at
least 25% of
total wall area
Open side at
least 25% of
total wall area
Outdoor Area
Example 4
Outdoor Area
Example 5
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