Trane 13.4 SEER2 J4PH4 Series User manual

INSTALLATION INSTRUCTIONS
Thank you very much for purchasing our product,
Before using your unit , please read this manual carefully and keep it for future reference.
The figure shown in this manual is for reference only and may be slightly different from the actual product.
PACKAGED HEAT PUMP
FEATURING R-410A
13.4 SEER2 J4PH4 SERIES - (2-5Tons)

RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT
SAFETY INFORMATION
WARNING
These instructions are intended as an aid to qualified, licensed service personnel for proper installation, adjustment
and operation of this unit. Read these instructions thoroughly before attempting installation or operation. Failure to
follow these instructions may result in improper installation, adjustment, service or maintenance possibly resulting
in fire, electrical shock, property damage, personal injury or death.
CONTENTS
1SAFETY
02
02
Inspection
Limitations
1.1
1.2
08
3DUCTWORK
08
Install Drain Pipe
4.1
4CONDENSATE DRAIN CONNECTION
09
09
09
Power Wiring
Grounding
Control Wiring
6.1
12
Airflow Performance Data
7.1
6.2
6.3
22
22
23
Fault Code of Motor Driver Module
Fault Code of Main Control Module
Troubleshooting Table
10.1
10.2
10.3
6ELECTRICAL WIRING
08
5FILTERS
20
20
20
21
22
Compressor Crankcase Heater
Protection
Defrost Mode Instuction
Thermostat Signals
8.1
8.2
8.3
8.4
8SYSTEM OPERATION
7AIRFLOW PERFORMANCE
02
02
02
Pre-Installation
Clearance
Rigging and Handing
2.1
2
2.2
2.3
INSTALLATION
9OPERATION CHECK-UP
10 TROUBLE SHOOTING

1 SAFETY
WARNING:This is a safety alert symbol
indicating a potential hazardous situation, which
could result in personal injury, property and/or
product damage or death.
CAUTION:This is a safety alert symbol
indicating a potential hazardous situation,
which could result in moderate personal injury,
property and/or product damage.
This document is customer property and is to remain
with this unit.
These instructions do not cover all the different
variations of systems nor does it provide for every
possible contingency to be met in connection with
installation.
All phases of this installation must comply with
NATIONAL, STATE and LOCAL CODES. If additional
information is required please contact your local
distributor.
CAUTION
Only use this unit in well-ventilated spaces and
ensure that there are no obstructions that could
impede the airflow into and out of the unit.
Do not use this unit in the following locations:
Disconnect all power to the unit before starting
maintenance. Failure to do so can result in
severe electrical shock or death.
WARNING
Do not, under any circumstances, connect
return ductwork to any other heat producing
device such as a fireplace insert, stove, etc.
Unauthorized use of such devices may result in
fire, carbon monoxide poisoning, explosion,
property damage, severe personal injury or
death.
WARNING
The unit must be permanently grounded. A
grounding lug is provided. Failure to ground this
unit can result in fire or electrical shock causing
property damage, severe personal injury or
death.
WARNING
Only electric heater kits supplied by this
manufacturer as described in this publication
have been designed, tested, and evaluated by
a nationally recognized safety testing agency
for use with this unit. Use of any other
manufactured electric heaters installed within
this unit may cause hazardous conditions
resulting in property damage, fire, body injury or
death.
WARNING
Proposition 65: This appliance contains
fiberglass insulation. Respirable particles of
fiberglass are known to the state of California to
cause cancer.
WARNING
These instructions are intended as an aid to
qualified, licensed service personnel for proper
installation, adjustment and operation of this
unit. Read these instructions thoroughly before
attempting installation or operation.
Failure to follow these instructions may result in
improper installation, adjustment, service or
maintenance possibly resulting in fire, electrical
shock, property damage, personal injury or
death.
WARNING
The manufacturer’s warranty does not cover
any damage or defect to the heat pump caused
by the attachment or use of any components,
accessories or devices (other than those
authorized by the manufacturer) into, onto or in
conjunction with the heat pump. You should be
aware that the use of unauthorized
components, accessories or devices may
adversely affect the operation of the heat pump
and may also endanger life and property. The
manufacturer disclaimer any responsibility for
such loss or injury resulting from the use of
such unauthorized components, accessories or
devices.
WARNING
When you see the symbols below on the labels or in the
manuals, be alert to the potential or immediate hazards
of personal injury, property and/or product damage. It is
the owner’s or installer’s responsibility to comply with all
safety instructions and information accompanying these
symbols.
Locations with mineral oil.
Locations with saline atmospheres, such as
seaside locations.
Locations with sulphurous atmospheres, such
as near natural hot springs.
Where high voltage electricity is present, such
as in certain industrial locations.
On vehicles or vessels, such as trucks or ferry
boats.
Where exposure to oily or very humid air may
occur, such as kitchens.
In proximity to sources of electromagnetic
radiation, such as high-frequency transmitters
or other high strength radiation devices.
01

CAUTION
A manufactured (mobile) home installation must
conform with the Manufactured Home
Construction and Safety Standard, Title 24
CFR, Part 3280, or when this Standard is not
applicable, the Standard for Manufactured
Home Installations (Manufactured Home Sites,
Communities and Set-Ups), ANSI/NCS A225.1,
and/or MH Series Mobile Homes, CAN/CSA
Z240. CAUTION
Before lifting, make sure the unit weight is
distributed equally on the rigging
cables so it will lift evenly.
CAUTION
All panels must be secured in place when the
unit is lifted.
The condenser coils should be protected form
rigging cable damage with plywood or other
suitable material.
2 INSTALLATION
1.1 Inspection
1.2 Limitations
2.1 Pre-Installation
2.2 Clearance
2.3 Rigging and Handing
As soon as unit is received, it should be inspected and
noted for possible shipping damage during transportation.
It is carrier’s responsibility to cover the cost of shipping
damage. Manufacturer or distributor will not accept the
claims from dealer for any transportation damage.
Refer to Fig. 2-2, 2-3 , 2-4, 2-5 for unit physical data and
to Table 6-1 & 6-2 for electrical data.If components are
to be added to a unit they must meet local codes, they
are to be installed at the dealer’s and /or the customer’s
expense.
Size of unit for proposed installation should be based on
heat loss / heat gain calculations made in accordance
with industry recognized procedures identified by the Air
Conditioning Contractors of America.
Before installation, carefully check the following:
1. Unit should be installed in accordance with national
and local safety codes, including but not limit to
ANSI/NFPS No. 70 or Canadian Electrical Code Part 1,
C22.1, local plumbing and wastewater codes and any
other applicable codes.
2. For rooftop installation, be sure the structure has
enough strength to support the weight of unit. Unit
should be installed on roof curb and leveled.
3. For ground level installation, a level slab should be
used.
4. Condenser airflow should not be restricted.
5. On applications when a roof curb is used, the unit
must be positioned on the curb so the front of the unit is
tight against the curb.
All units require certain clearance for proper operation
and service. Refer to Table 2-1 for the clearances
required for construction, servicing and proper unit
operation.
Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation.
Rig the unit by attaching chain or cable slings to the
lifting holes provided in the base rails. Spreader bars,
whose length exceeds the largest dimension across the
unit, MUST be used across the top of the unit.
Units may be moved or lifted with a forklift. Slotted
openings in the base rails are provided for this purpose.
Check the electric wire, water and gas pipeline
layout inside the wall, floor and ceiling before
installation. Do not implement drilling unless
confirm safety with the user, especially for the
hidden power wire. An electroprobe can be used
to test whether a wire is passing by at the drilling
location, to prevent physical injury or death
caused by insulation broken cords.
WARNING
Check the power supply before installation.
Ensure that the power supply must be reliably
grounded following local, state and National
Electrical Codes. If not, for example, if the
ground wire is detected charged, installation is
prohibited before it is rectified. Otherwise, there
is a risk of fire and electric shock, causing
physical injury or death.
WARNING
02

Decorative
protective
coil guard
Highly efficient enhanced
aluminum / aluminum fin
indoor coil
Highly efficient enhanced
copper tube/Aluminum fin
outdoor coil
Condenser fan
motor
Blower motor with
slide-out blower
assembly
Electric heater
assembly (optional)
Compressor
Heavy gauge removable
base rails
Fig. 2-1 Component Location
* The above figure for reference purpose only.
03

Fig. 2-2 Unit Dimensions
Unit size: 024, 030, 036
* The above figure for reference purpose only.
Hi./Lo.
pressure
service port
1/4’’ SAE
Condensate drain
connection 3/4” NPTI
(Trap required) Low voltage entrance 7/8” Dia.
High voltage conn. 1-3/8” Dia.
Front
Electrical service access
compartment panel
37-3/4″
21-9/16″
52″
5-7/8″ 6-5/8″
24-13/16″
12-11/16″ 6-5/8″
18-1/2″
6-5/8″
8-9/16″
6-5/8″
3-11/16″ 3″
3″
4-5/16″
1-9/16″
2-3/8″
04

Unit size: 024, 030, 036
* The above figure for reference purpose only.
Fig. 2-3 Dimensions Back and Bottom
50-1/4″
1-3/4″
1-3/4″
35-15/16″
Bottom View
Side supply
air opening
Side return
air opening
Back View
1-5/8″ 14-1/2″
4-1/4″ 14-1/2″
18″
14-1/2″4-3/8″
05

Unit size: 042, 048, 060
Fig. 2-4 Unit Dimensions
* The above figure for reference purpose only.
Hi./Lo.
pressure
service port
1/4’’ SAE Condensate drain
connection 3/4” NPTI
(Trap required)
Low voltage entrance 7/8” Dia.
High voltage conn. 1-3/8” Dia.
Front
Electrical service access
compartment panel
42-1/16″
24″
8-1/16″ 6-5/8″
33-1/16″
12-11/16″ 6-5/8″
22-1/2″
6-5/8″
10-3/8″
6-5/8″
3-11/16″
3″
3″
4-7/16″
1-9/16″
2-3/8″
58-1/2″
06

* The above figure for reference purpose only.
Fig. 2-5 Dimensions Back and Bottom
Bottom View
56-3/4″
1-3/4″
1-3/4″
40-1/4″
Back View
Side supply
air opening
Side return
air opening
2-1/4″ 14-1/2″
4-1/4″ 14-1/2″
24″
14-1/2″6-5/16″
Unit size: 042, 048, 060
07

Table 2-1: Unit Clearance
Top1
Front
Rear
60
30
182
30
24
0
Direction Distance (in.) Distance (in.)Direction
Right
Left
Bottom3
Duct clearance: 1 inch clearance for all sides of air
supply duct.
1. Units must be installed outdoors. Over hanging
structure or shrubs should not obscure condenser air
discharge outlet.
2. The minimum clearance without economizer/fresh air
damper. For distance with economicer/fresh air damper,
please refer to the installation instructions provided with
the accessory.
3. Units may be installed on combustible floors made
from wood or class A, B or C roof covering materials.
For units applied with a roof curb, the minimum
clearance may be reduced from 1 inch to 1/2 inch
between combustible roof curb material and this
supply air duct.
NOTE
A unit with electric heaters with an inlet or outlet
duct that penetrates the building structure
supporting the unit shall be provided with a
mounting base of noncombustible material so
designed that, after the unit is installed, there will
be no open passages through the supporting
structure that would permit flame or hot gases
from a fire originating in the space below the
supporting structure to travel to the space above
that structure. If the unit is intended to be
installed on a supporting structure of combustible
material, the base shall be so designed that the
required clearance will be maintained between
the supporting structure and the unit, plenum,
and attached duct. Spacers necessary to provide
required clearances shall be attached to the unit
mounting base, and shall extend not less than 76
mm (3 in.) below the upper surface of the
supporting structure, except that, in a unit
designed for use only in a mobile home, the
distance shall be not less than 19 mm (3/4 in.).
NOTE
3 DUCTWORK
5 FILTERS
Ductwork should be sized and installed by the installing
contractor in accordance with the Manual D from the Air
Conditioning Contractors of America, and all national,
state and local codes.
On ductwork exposed to outside air space, use at
least 2"of insulation and a vapor barrier. Flexible
joint may be used to reduce noise.
NOTE
A closed return duct system shall be used. This shall not
preclude use of economizers or ventilation air intake.
Flexible joints may be used in the supply and return duct
work to minimize the transmission of noise.
CAUTION
When fastening duct work to the side duct
flanges on the unit, insert the screws through the
duct flanges only. DO NOT insert the screws
through the casing. Outdoor duct work must be
insulated and waterproofed.
Be sure to note supply and return openings.
Refer to Fig. 2-3 and 2-5 for information
concerning supply and return air duct openings.
NOTE
4 CONDENSATE DRAIN
CONNECTION
Consult local codes for special requirements.
To provide extra protection from water damage, install
an additional drain pan, provided by installer, under the
entire unit with a separate drain line.
Manufacturer will not be responsible for any damages
due to the failure to follow these requirements.
4.1 Install Drain Pipe
1. Use the provided female NPT threaded fitting for
outside connection and make sure that drain holes are
not blocked.
2. Insulation may be needed for drain line to prevent
sweating.
3. Drain pan has two drain connections on each side to
provide flexibility of connection and drainage. Make
sure proper pitch and plugging if second connection is
not used.
4. Use a sealing compound on male pipe threads. Install
the condensate drain line (NPT) to spill into an open
drain.
5.Ensure a trap is included in the condensate drain line.
Units are shipped without a filter or filter racks. It is the
responsibility of the installer to secure a filter in the return
air ductwork or install a filter/frame Kit.
Filter must always be used and must be kept clean. Dirty
filters may cause insufficient air delivery, decreasing unit
efficiency and increasing operation costs and wear-and
tear on the unit and controls.
Filters should be checked monthly; this is especially
important since this unit is used for both heating and
cooling.
08