
page -2-
Index
1.- PRESENTATION ........................................................................................................................................................................................................................4
2.- DESCRIPTION OF COMPONENTS .................................................................................................................................................................................5
3.- CONTROL ELEMENTS...........................................................................................................................................................................................................6
4.- INSTALLATION INSTRUCTIONS .........................................................................................................................................................................................7
4.1.-
L
OCATION
...................................................................................................................................................................................................................................7
4.2.-
H
YDRAULIC
I
NSTALLATION
.........................................................................................................................................................................................................7
4.3.-
C
ONDENSATION PIPE
.................................................................................................................................................................................................................8
4.4.-
E
LECTRICAL
C
ONNECTION
.......................................................................................................................................................................................................8
4.5.-
O
IL INSTALLATION
.......................................................................................................................................................................................................................9
4.6.-
C
OMBUSTION PRODUCTS EXHAUSTION
...................................................................................................................................................................................9
4.7.-
D
RAINING THE BOILER
............................................................................................................................................................................................................. 10
4.8.-
P
RECAUTIONS FOR PREVENTING NOISE DURING OPERATION
............................................................................................................................................ 10
4.9.-
F
ILLING AND BLEEDING THE INSTALLATION
........................................................................................................................................................................... 10
5.- COMBUSTION PRODUCT REMOVAL........................................................................................................................................................................ 11
5.1.-
H
ORIZONTAL COMBUSTION PRODUCT REMOVAL
............................................................................................................................................................... 11
5.2.-
V
ERTICAL COMBUSTION PRODUCT REMOVAL
..................................................................................................................................................................... 13
6.- PIPE CONNECTIONS......................................................................................................................................................................................................... 14
6.1.-
H
YDRAULIC
K
IT
OD
(O
PTIONAL
)......................................................................................................................................................................................... 15
7.- OPERATION............................................................................................................................................................................................................................ 18
7.1.-
B
OILER FUNCTIONING
............................................................................................................................................................................................................. 18
7.2.-
T
EST SWITCH
.............................................................................................................................................................................................................................. 18
7.3.-
F
ROST PROTECTION
................................................................................................................................................................................................................. 18
7.4.-
R
OOM THERMOSTAT CONNECTION
...................................................................................................................................................................................... 18
8.- SAFETY CUT-OUTS................................................................................................................................................................................................................ 18
8.1.-
E
XCESSIVE TEMPERATURE SAFETY CUT
-
OUTS
(T
HERMOSTAT
TS) ......................................................................................................................................... 18
8.2.-
L
OW PRESSURE CUT
-
OUT
......................................................................................................................................................................................................... 19
8.3.-
B
URNER CUT
-
OUT
..................................................................................................................................................................................................................... 19
9.- SHUTTING DOWN THE BOILER...................................................................................................................................................................................... 19
10.- START-UP ............................................................................................................................................................................................................................... 19
11.- FIRST START-UP ................................................................................................................................................................................................................... 19
12.- DELIVERY OF THE SYSTEM ............................................................................................................................................................................................ 20
13.- BOILER MAINTENANCE ................................................................................................................................................................................................. 20
13.1.-
C
LEANING THE BOILER
.......................................................................................................................................................................................................... 20
13.2.-
B
OILER WATER CHARACTERISTICS
........................................................................................................................................................................................ 21
13.3.-
A
NTI
-
FROST PROTECTION
...................................................................................................................................................................................................... 21
13.4.-
C
ONDENSATE DRAIN
-
OFF
.................................................................................................................................................................................................... 22
14.- TECHNICAL DATA............................................................................................................................................................................................................. 23
15.- ELECTRICAL DIAGRAM................................................................................................................................................................................................. 24
16.- DIAGRAMS AND MEASUREMENTS .......................................................................................................................................................................... 25
17.- BURNER ................................................................................................................................................................................................................................. 26
17.1.-
A
SSEMBLY
............................................................................................................................................................................................................................... 26
17.2.-
B
URNER START
-
UP
.................................................................................................................................................................................................................. 26
17.3.-
A
DJUSTING THE COMBUSTION CONDITIONS
...................................................................................................................................................................... 26
17.4.-
P
RIMARY AIR ADJUSTMENT
................................................................................................................................................................................................... 27
17.5.-
C
OMBUSTION LINE ADJUSTMENT
......................................................................................................................................................................................... 27
17.6.-
C
ORRECT POSITION OF ELECTRODES
................................................................................................................................................................................. 27
17.7.-
O
IL PRESSURE ADJUSTMENT
.................................................................................................................................................................................................. 28
17.8.-
P
IPE OPERATION
.................................................................................................................................................................................................................... 28
17.9.-
O
IL SUPPLY PIPING DIAGRAMS
............................................................................................................................................................................................ 29
17.10.-
T
ECHNICAL SPECIFICATIONS
.............................................................................................................................................................................................. 29
17.11.-
O
PERATING CURVES
........................................................................................................................................................................................................... 30
17.12.-
R
ECOMMENDED NOZZLE AND PUMP PRESSURE
.............................................................................................................................................................. 30
17.13.-
O
IL FLOW VERSUS NOZZLE AND PUMP PRESSURE
............................................................................................................................................................ 30
17.14.-
E
LECTRICAL CONNECTION DIAGRAM
.............................................................................................................................................................................. 31
17.15.-
Q
UICK CONNECTOR
.......................................................................................................................................................................................................... 31
17.16.-
B
URNER CONTROL OPERATING SEQUENCE
..................................................................................................................................................................... 32
18.- FAILURES ............................................................................................................................................................................................................................... 33
18.1.-
B
URNER ERROR CODE
.......................................................................................................................................................................................................... 33
18.2.-
B
OILER FAILURES
:................................................................................................................................................................................................................... 33
18.3.-
B
OILER
S
ECURITY
T
HERMOSTAT
............................................................................................................................................................................................ 34