Tritium Veefil TRI105-350-01 User manual

TRI105-350-01
350kW DC
[email protected] T: [phone]
www.tritium.com.au
Veel®isaregisteredtrademarkofTritiumPtyLtd.©2018TritiumPtyLtd
Installationmanual

TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Important safety instructions................................................................................................1
Packaging, handling & receipt................................................................................................3
Site conguration...................................................................................................................4
Site Survey......................................................................................................4
Ground xing...................................................................................................4
Conduit requirement.......................................................................................4
Foundation requirements................................................................................4
Communications..............................................................................................4
Servicing distance...........................................................................................5
Cable range.....................................................................................................5
Baseplate dimensions............................................................................................................6
Installation requirements & equipment.................................................................................7
Unpacking..............................................................................................................................8
Installation.............................................................................................................................9
Ethernet port access............................................................................................................12
Closing checklist...................................................................................................................13
Contents

1TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Important safety instructions
This manual contains important
instructions for the Veel-PK® electric
vehicle fast charger model:
TRI105-350-01, 350kW DC
These instructions must be followed
during installation, operation and
maintenance of the unit.
CAUTION
The Veel-PK fast charger user unit must
be installed and serviced only by qualied
electrical personnel.
To achieve EMC compliance, the chassis
of the Veel-PK user unit wmust be bond-
ed to Earth locally at the charger.
Grounding instructions
This unit is to be connected to a
grounded, metal, permanent wiring
system; and an equipment-grounding
conductor is to be run with circuit
conductors and connected to
equipment-grounding terminal or lead on
battery charger.
Connections to the battery charger shall
comply with all local codes and
ordinances.
Observe all pertinent national,
regional and local safety laws and
regulations when installing and
commissioning the Veel-PK fast charger.
Identifying symbols
CRITICAL
CAUTION
RISK OF ELECTRIC SHOCK
Equipment Grounding
Conductor Symbol
ø Phase Symbol
Alternating Current Supply
Symbol
Wiring size
DC copper 95mm2(cross section), V90
class, rated to operate at 90°C.
Take care to observe local regulations
regarding wiring dierent circuits in the
same conduit, including the ethernet
link if used. In general all conductors
occupying the same conduit shall have
an insulation rating equal to at least the
maximum circuit voltage applied to any
conductor within the conduit.
Input:
950Vdc 380A

2TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
The Veel-PK user unit must be connect-
ed to a circuit provided with appropriate
over-current protection in accordance
with the national, regional and local
regulations in the country of installation.
Tightening torque:
Wiring terminals:
12.0 Nm
Service hatch:
2.0 Nm
Weather rating:
IP65 Electronics Enclosure
Important safety instructions

3TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Read these instructions carefully to
become familiar with Veel-PK user unit
packaging and handling procedures prior
to unpacking and installation.
In all cases, the Veel-PK user unit is to
be transported to the installation site in
its original packaging and only unpacked
at the installation site.
Installation, commissioning and servicing
of the Veel-PK user unit should only be
carried out by qualied personnel.
Materials:
The Veel-PK user unit is transported in a
reinforced cardboard crate.
Please respect the environment and
recycle/reuse the materials.
Storage:
Store in the original packaging in a
horizontal position.
Storage temperature: -20 to 45°C
Handling:
Only lift the Veel-PK user unit packaging
in its horizontal orientation using a fork-
lift, pallet jack or with lifting straps and
engine hoist, forklift or crane. Check the
weight on the delivery documents and
ensure the lifting apparatus used is
compatible.
Receipt:
Check that the crate packaging is in
good condition and that the Veel-PK
user unit is not damaged.
If there are any problems noted, make a
formal complaint to the carrier and notify
your supplier.
Packed crate weight:
330kg
Crate size:
1150(W) x 2150(L) x 850(H)mm
Veel-PK size:
980(W) x 1998(H) x 525(D)mm
(without plugs)
Veel-PK weight:
260kg
Packaging, handling & receipt

4TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Site survey:
A qualied engineer must survey the
installation site to determine the
correct ground preparation for the size
and weight of the Veel-PK user unit, in
accordance with local regulations.
The Veel-PK user unit is best
installed following the recommended site
conguration requirements.
Ground xing:
The Veel-PK user unit is to be xed to
the ground through the baseplate xing
holes with 4 x M16 fasteners. Fasteners
are not supplied, as the type required de-
pends on the foundation used and must
be chosen by the installer accordingly.
The fasteners should x the Veel-PK
user unit securely to the foundation
through the baseplate in accordance with
the dimensions and xing points shown in
Figure 3: Base plate dimensions.
Conduit requirement:
110mm OD conduit.
When preparing the foundation, en-
sure that conduit and wiring terminates
above ground according to the document
TRI103.INS.003 Veel-PK Piping and
Cabling.
Foundation requirements:
The foundation must be at, even, and
have the appropriate density for the
weight of the Veel-PK user unit.
Check the atness and level of the
foundation and level of the Veel-PK user
unit baseplate prior to xing.
Communications:
4G network capability.
Cat 6 Ethernet cable required with a
minimum length from the foundation
surface according to the document
TRI103.INS.003 Veel-PK Piping and
Cabling.
Site conguration

5TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Servicing distance:
An additional space of 700mm from the
center front of the Veel-PK user unit is
required to open the front panel for ser-
vicing, as shown in Figure 1.
Figure 1. Servicing distance
Do not scale
700mm
Cable range:
Site conguration
4300
Figure 2. Cable range

6TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Fixing point holes
Grounding conductor hole
120mm (wiring in) hole
Figure 3. Base plate dimensions
Do not scale
All dimensions shown in mm
573
300
300
190
17
394
40
210
Baseplate dimensions

7TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Installation requirements & equipment
These instructions provide a systematic
guide for installing and commissioning
the Veel-PK user unit.
The Veel-PK user unit must be installed
and serviced by qualied electrical per-
sonnel.
Observe all pertinent national, regional,
and local safety regulations when you
install and commission the Veel-PK user
unit.
The Veel-PK user unit has an IP65 elec-
tronics enclosure rating, however, as it
must be opened for installation, this is
best done in dry weather or under cover
to avoid moisture or debris ingress.
The Veel-PK user unit must be properly
installed, assembled and commissioned
according to these instructions before it is
used.
Prior to installation contact your supplier
to organise commissioning information.
For height restricted areas alternative
lifting methods are available. Contact
your supplier for more information.
Supplied with Veel-PK user unit:
• 5mm post hex allen key to remove the
M8 security screws xing the plastic
panels.
• 2.5mm allen key to remove fasteners
on the enclosure access cover.
• 4x M32 cable glands.
• 1x M25 cable gland.
• M10 fasteners for wiring in.
• Harting external ethernet connector.
Required equipment:
• Lifting apparatus. See page 3 for
weights. Ensure lifting apparatus is
suciently rated.
• 110mm OD Conduit
• 4x M10 lugs and crimping equipment
for wiring installation.
• 1x M10 lug for grounding wire
• 4x M16 site specic fasteners
Fasteners are not supplied, as the type
required depends on the foundation
used and must be chosen by the in-
staller accordingly.
• Socket set & ratchet
• Torque wrench with 12Nm setting
DOCUMENT KEY:
Items shown in orange are parts that
require action for that step.

8TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
1. Open crate
Move the crate as close to the
prepared installation site as possible.
Ensure there is enough room to
manoeuvre the lifting apparatus.
Remove/slide out all crate tubes to
disassemble the cardboard crate.
2. Lift Veel-PK user unit to vertical
Securely attach the lifting straps at the
top of Veel-PK to the lifting apparatus
and gently raise to a standing position on
the shipping baseplate.
NOTE: The Veel-PK user unit is 2040mm
tall on the shipping baseplate.
Once upright remove all wrapping.
Ensure the connection to the lifting
apparatus is secure at all times.
Shipping
Baseplate
Lifting Straps
Unpacking

9TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
3. Secure to foundation
Lift the Veel-PK user unit and place
over the prepared foundation. Feed the
conduit and wiring through the power in
hole and secure to the foundation xing
points. (Fasteners not supplied)
4. Remove enclosure access cover
Remove the enclosure access cover
screws with the 2.5mm allen key to
prepare the Veel-PK for wiring
installation.
The enclosure access cover has an
attached gasket. Ensure this is carefully
stored to avoid damage or accumulation
of debris.
1. Remove lower plastic panels
Using the 5mm pin hex tool, unscrew the
8 security screws (only one side shown)
and remove them and the washers from
both lower plastic panels. Pull the panels
away from the xing points to remove,
and safely store all parts.
2. Remove shipping bolts
Unscrew the 4 bolts from the shipping
base.
Installation

10 TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
5. Remove tape and attach
cable glands
Remove the tape from the eld wiring
input holes, and t the supplied 4x M32
cable glands and 1x M25 cable gland.
6. Prepare wiring
Fit the individual power cabling into
each M32 cable gland, ensuring there is
enough length to add the M10 lugs (not
supplied) and attach to the busbars. Fit
each wire with an M10 lug.
7. Remove M10 fasteners
Each installation busbar is tted with M10
fasteners. Remove these ready for wiring
in.
To continue to achieve the IP65 rating
the power cabling must be tted
correctly into the cable gland.
Ensure the cable is sitting correctly in the
gland and tighten to ensure no water or
debris can enter. If in doubt, use an
appropriate outdoor rated sealant.
When the cable gland has been tightened,
pull on the cable to ensure it doesn’t slip.
Installation

11 TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Wire & commission
CRITICAL
Tightening Torque:
12 Nm
Fix grounding yellow/green wire to the
M8 grounding stud (M8 lug not
supplied) on the inside channel.
CAUTION
Wiring and commissioning the charger is
to be done by qualied electrical
personnel only.
The wiring diagram is also available on
the inside of the Service Hatch.
In all cases:
Use Copper Conductors only.
Contact your supplier to run through the
diagnostic testing to commission the unit.
Attach the M10 lugs onto the
negative and positive busbars positions
as shown.
CRITICAL
Clean the surface areas of the
mating surfaces with an abrasive pad,
and use jointing compound between the
mating surfaces.
You must use a torque wrench to tighten
to the specied tightening torque, and
you must apply a torque mark to the
stud and nut

12 TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
The Ethernet port is situated on the front
of the enclosure box.
Twist to disengage the base cap and wire
in the ethernet cable.
Ensure the base cap is securely tted
back into the holder for IP65 protection.
Ethernet port access

13 TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
Follow these steps in order to ready
the unit for commissioning:
1. Remove lifting straps
Carefully remove the lifting straps from
the top slots in the plastic.
2. Attach enclosure access cover
Check the gasket has not been damaged
or soiled. If using a power drill to fasten
the nuts ensure the correct torque setting
of no greater than 2.0 Nm.
If using hand tool, fasten until resistance
felt. Do not over tighten.
3. Attach the rear lower panel
Slide the rear lower panel over the xing
brackets on both sides, and lift up to align
the plastic holes with the bracket
nutserts. Fasten with nylon washers and
security screws both sides, using the
5mm Pin Hex tool.
Do not over tighten.
4. Plug in the selected parking sensor
The Veel-PK user unit has four parking
sensors available for use, three on the
rear lower panel, and one on the front
upper panel.
Select the parking sensor required.
Unclip the blue parking sensor plug from
the front metal panel, and plug into the
selected parking sensor.
Note the plug for the front panel parking
sensor is located inside and under the
central edge of the front plastic panel.
Screw the plugs together to ensure the
IP65 seal.
Closing checklist

14 TRI105.INS.001.9
Veel-PK TRI105-350-01 Installation manual
www.tritium.com.au
Veel® is a registered trademark of Tritium Pty Ltd. © 2018 Tritium Pty Ltd
5. Attach the front lower panel
Slide the front lower panel over the xing
brackets on both sides, and lift up to align
the plastic holes with the bracket
nutserts. Fasten with nylon washers and
security screws both sides, using the
5mm Pin Hex tool.
Do not over tighten.
6. Check the alignment of the front
lower panels
Check the lower panels are in vertical
alignment with the panels above.
Loosen the security screws and adjust as
necessary.
The Veel-PK is now ready for
commissioning.
Closing checklist