Troy Built Models Bonanza V-35 User manual

Bonanza V-35
Specification:
Length :1632 mm(64.3")
Wing Span :2045 mm(80.5")
Wing Area :60.0 sq. dm
6.46 sq. ft
Wing Loading :106.7 g/sq. dm
30.6 oz/sq. ft
Flying Weight :6.4 kg(14.1 lbs)
Radio :6ch&8 servos
Engine :108 2-cycle
120 4-cycle
SAFETY PRECAUTIONS
INSTRUCTION MANUAL
First-time builders should seek advice from people having building
experience.If misused or abused,it can cause serious bodily injury
and damage to property.
Fly only in open areas and preferably at a dedicated R/C flying site.
We suggest having a qualified instructor carefully inspect your
airplane before its first flight.Please carefully read and follow all
instructions included with this airplane,your radio control system
and any other components purchased separately.
(The people under 18 years old is forbidden from flying this model)
This R/C airplane is not a toy!

: 4-cycle .120
6
(with 8 servos),
6
6
6 channel radio for aiplane is highly recommended for this model.
Warning
Remove the covering with proper
pressure to cut through only the covering itself.Otherwise,
cutting down into the balsa structure may weaken the
model part and cause accident.
The pre-covered film on ARF kits may wrinkle due to
variations of temperature.Smooth out as explained right.
Pre-cover the covering with clean cloth!
Start at low setting. Increase the setting if
necessary.If it is too high,you may damage
the film.
Iow setting
with cover(cloth)
15″X7
2.5 in Spinner
3-way
pressure inlet
Air tank
3-way
pressure inlet
3-way
pressure inlet
3-way
pressure inlet
3-way
pressure inlet
Switch
Air inlet
Strut
Strut
Strut
Quick release connector
Make sure to assemble retracts as instructed below.
Three wheel retract system
Quick release connector
Pressure reduction inlet
Ø1.7mm
Ø0.2mm
The status when the
gear up
Pull out length of 8mm
to make gear down
Air valve Air valve
Pleas notice the inner diameter for each
side of the pressure reduction inlet.
Please insure the sealing of the retract
system before flight .
3-way pressure inlet 5
1
Air tank
1
Air inlet
2
1
1
Air line (3000mm)
2
Quick release connector
Strut
( 90 )
1
Strut ( 110 )
Switch
Clevis
Rod (2X300mm)
1
1
1
Retainer
TP Screw(2.6x14mm) 2
65
13

Top view
25mm
25mm
35mm
AILERON
FLAP
Side View
FLAP
AILERON
Adjustment.
Top view
Position for
right diagram.
ELEVATOR
Side View
30mm
30mm
132mm
Adjustment.
Centre of Gravity.
60
59
12
58
Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
Make sure hinges are
mounted in the same line.
1mm
Aileron
Tailing
edge
Make sure they are in
the right position while
installing.
6
Pin hinge(24x24mm)
8
6
2
2
2
4
2
2
2
2
Clevis
Rod (2x300mm)
Retainer
TP Screw (2.3x12mm)
Wooden Block (20x20x8mm)
Servo tray(68.5x56.5x2mm)
Pin hinge(24x24mm)
Screw (3x45mm)
Washer(3x15mm)
2
Washer(3x15mm)
Lock Nut (3mm )
Clevis
Retainer
Rod (2x300mm)
Screw (2x10mm)
Install the servo as the illustration below.
Install the nylon control horn and connect the linkage.
Apply instant type CA glue to aileron and pin hinge.
Keep some space about 1mm width between
aileron and trailing edge.
Assemble the aileron to main wing with instant type CA glue.Be careful
to ensure the moving parts of the hinges are able to move freely.
1
2
3
4
5
1
Accessory list for the coming installation steps.

Steel wire
Copper joiner
Aluminum tube
Clevis
Add a rubber ring to the
clevis for insuring safety
Collar (5mm)
Collar (5mm)
Collar (5mm)
Collar 5mm 3
TP Screw (3x20mm)
Wooden Block
TP Screw (2.6x14mm)
Collar (5mm)
Wooden supporter
Collar (5mm)
Install the wheel to the fixed landing gear.
Install the wheel to the fixed landing gear.
Epoxy the fixed landing gear to the main wing.
Two nacelle bottom covers are supplied for optional assembly of door,
which is decided by customers.Hardware package is not included.
TP Screw (2.3x12mm)
6
TP Screw (2.3x12mm)
Epoxy the fixed landing gear to the fuselage.
Trim the nacelle bottom cover and assemble
it with TP screws.
4
Wooden Block(25x15x13mm)
2
7
Collar (5mm)
Wheel (90mm)
Wooden supporter
(41.5x28x26mm)
Landing gear(5mm)
2
1
8
TP Screw (3x20mm )
Landing gear straps
2
Gear door
2
1
Landing gear (5mm)
1
Wheel (75mm)
Wooden supporter
(46x28x14mm) 1
4
TP Screw (2.6x14mm )
6
TP Screw (2.3x12mm)
1
Aluminum part(60x6mm)
53
57
54
56
55
11
Accessory list for the coming installation steps.
1.5mm
2mm
Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
Flap
TP Screw (2.3x12mm)
Make sure hinges are
mounted in the same line.
1mm
Tailing
edge
Make sure they are in
the right position while
installing.
6
Pin hinge(24x24mm)
8
6
2
2
2
4
2
2
2
2
Clevis
Rod (2x300mm)
Retainer
TP Screw (2.3x12mm)
Wooden Block (20x20x8mm)
Servo tray(68.5x56.5x2mm)
Pin hinge(24x24mm)
Screw (3x50mm)
Washer(3x15mm)
2
Washer(3x15mm)
Lock Nut (3mm )
Rod (2x300mm)
Clevis
Washer(3x15mm)
Washer
Lock Nut (3mm )
Screw (3x35mm)
Screw (2x10mm)
Install the servo.
Secure the servo. Install the nylon control horn
and connect the linkage.
Apply instant type CA glue to flap and pin hinges.
Keep some space about 1mm width between
trailing edge and flap.
Assemble the flap to main wing with instant type CA glue. Be careful to
ensure the moving parts of the hinges are able to move freely.
7
68
9
10
2
Accessory list for the coming installation steps.

5
TP Screw (2.3x8mm)
Ply (15x15x3mm) 5
pvc part
1
pvc part
2
pvc part
2
pvc part
2
1.5mm
5
TP Screw (2.3x8mm)
Ply (15x15x3mm) 5
Epoxy plies inside the fuselage under the cowing and
mount the cowing with TP screw as illustration.
Trim the cowling for engine and muffler.
Assemble the cowling .
Cut away the surplus parts of plastic cover
carefully along the shaded line.
Glue the canopy to the fuselage with CA glue.
Mounting of the receiver and the battery.
49
48
51
50
10
Accessory list for the coming installation steps.
52
1.5mm
3mm
TP Screw (2.3x12mm)
Note:rubber wheels oleo struts
and retracts are optional.
Retracts strut
Screw (3x10mm)
Gear door
Washer(3x6mm)
Main wing joiner 1
1
2
Gear door
2
Wheel (90mm)
8
TP Screw (2.6x14mm)
Washer(3x6mm)
2
2
Wood dowel (6x50mm)
2
Wood dowel (6x30mm)
2
2
Blind Nut (6mm)
Screw (6x50mm)
Screw (3x10mm) 8
8
LockNut (4mm)
LockNut (4mm)
4
Wooden Block(25x15x13mm)
Wooden Block
Clevis
Retainer
Rod (2x300mm)
Rod (2x300mm)
Clevis
Washer(3x15mm)
Washer
Lock Nut (3mm )
Screw (3x35mm)
Screw (2x10mm)
Screw (2x10mm)
2
Bushing (8X6mm)
Bushing (8X6mm)
8
TP Screw (2.6x14mm)
TP Screw (2.6x14mm)
1.5mm
Secure the air retracts gear with typer screw.
Washer(3x6mm)
Washer(3x6mm)
8
6mm
2
Wood dowel (6x30mm)
1
Rib template (2mm ply)
Rib template (2mm ply)
Rib template (2mm ply)
According to the rib template drill holes in one wing and
epoxy wood dowel in them.
Secure the flap servo. Install the nylon control
horn and connect the linkage.
Assemble the wheel and the gear door to the retract.
Install the nylon control horn and connect the linkage.
12
13
11
15
3
Accessory list for the coming installation steps.
14

Fuel tank (550cc) 1
Epoxy the fuel tank into the fuselage.
1
Clevis
Fiberglass pushrod(3x920mm) 2
2
Copper joiner
2
Plastic tube(3x50mm)
4
2
4
Clevis
Copper joiner
Aluminum tube(3x6mm)
4
4
Screw (2x10mm)
Nut (2mm )
2
2
2
Clevis
Copper joiner
Aluminum tube(3x6mm)
2
2
Screw (2x10mm)
Nut (2mm )
2
Washer(2x5mm)
Steel wire
Copper joiner
Aluminum tube Lock Nut (2mm )
Screw (2x10mm)
Ball joint
Washer(2x5mm)
4
Washer(2x5mm)
Assemble the servo in the fuselage.
Install the servo.
2
Steel wire (0.5x1200mm)
13mm
Lock Nut (2mm )
Screw (2x10mm)
Ball joint
Washer(2x5mm)
2
2
Clevis
Aluminum tube(3x6mm)
2
2
Screw (2x10mm)
Nut (2mm )
2
Copper joiner
2
Washer(2x5mm)
Fiberglass pushrod
Fiberglass pushrod
10mm
1mm
Copper joiner
Install the servo of elevator.
Assemble the servo in the fuselage.
The position of the control horn in the elevator.
Clevis
Rod (2X300mm)
1
1
1
1
Retainer
Ring
Install the nylon control ring for switch and
connect the linkage.
Rudder servo
Elevator servo
Elevator servo
Throttle servo
Switch
Air tank
The sketch map when the servos install completion.
1
1
Retainer
Ring
Rod (2X300mm) 1
1
1
Air tank
Switch
Switch servo
Customer can drill a hole to the copper joiner and fix a pin
in it for stopping the pushrod from pulling out.
44
44
45
46
47
9
43
Accessory list for the coming installation steps.
90 mm
24 mm
2
Wood dowel (6x50mm)
6mm
Main wing joiner
1
Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
B'
B
C=C'
B=B'
Make sure to glue securely.
If not properly glued, a failure in flight may occur.
Temporarily fasten down the main wing and
check its correct position.
Securely glue together.If coming off during flights,
you'll lose control of your airplane which leads
to accidents!
C'
C
6.2mm
Blind Nut
2
2
Blind Nut (6mm)
Screw(6x50mm)
90 mm 25 mm
6mm
Epoxy the main wing together.
Drill holes at appropriate position in the wing for
fetching out the servo line and air pipe.
Drill two holes to appropriate position in the
wing and epoxy the wood dowel in it.
Assemble the main wing separately and
be sure with the right way.
Mount the main wing to the fuselage.
Drill two holes to relevant position in the fuselage
for installing the main wing.
17
18
19
20
21
4
16

Linkage Stopper
Washer (2mm)
Washer (2mm)
Nut (2mm)
Set screw (3x4mm)
Washer (
2mm )
Set screw (3x4mm)
1
1
1
1
Set Screw (3x4mm)
Set Screw (2mm)
Rod (2x400mm)
Set Screw (2mm)
Washer (2mm)
Linkage Stopper
1
1
1
1
1
4
4
Washer (4x8mm)
4
Rod (2x400mm)
Blind Nut (4mm)
Screw (4x25mm)
Set Screw (3x4mm)
Assemble the accelerator push rod to nose engine.
Assemble the accelerator push rod to nose engine.
Assemble the switch and the servo for it.
Fuel supply line
Fuel spray line
Air pressure line
Assembly of the fuel tank.
Mount the servo in the fuselage.
Washer (4x8mm)
Screw (4x25mm)
Washer (4x8mm)
Washer (4x8mm)
Screw (4x35mm)
Spring Washer (4mm)
Nut (4mm)
4mm
Assemble the engine.
38
39
40
41
42
8
37
1
Elevator
6
Pin hinge(24x24mm)
Make sure hinges are
mounted in the same line.
1mm
Tailing
edge
Make sure they are in
the right position while
installing.
6
Pin hinge(24x24mm)
B'
B
B=B'
A=A'
Make sure to glue securely.
If not properly glued, a failure in flight may occur.
Temporarily fasten down the main wing and
check its correct position.
Securely glue together.If coming off during flights,
you'll lose control of your airplane which leads
to accidents!
A'
A
4
Matal douel (4x30mm)
1
Rib template (3mm ply)
Stab joiner(16x125mm)
Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
4mm
1
Rib template (3mm ply)
Assemble the elevator to the horizontal tail with CA glue.Be careful to
ensure the moving parts of the hinges are able to move freely.
A ccording to thr rib template drill holes to the tail of
fuselage as below.
2
2
2
2
2
Clevis
Retainer
Screw (3x45mm)
Washer(3x15mm)
2
Washer(3x15mm)
Lock Nut (3mm )
Fiberglass pushrod(3x935mm)2
Apply instant type CA glue to pin hinges and elevator.
Keep some space with 1mm width between
the tailing edge and elevator.
Assemble horizontal tail separately and be sure
with the right way.
6
TP Screw (2.3x8mm)
Ply (15x15x3mm) 6
22
23
24
25
26
5
Accessory list for the coming installation steps.

Securely glue together. If coming off during flights, you 'll
lose control of your airplane which leads to accidents!
Note:rubber wheels oleo struts
and retracts are optional.
Retracts strut
Nut (4mm)
2
Steel wire (0.5x1500mm)
2
Clevis 4
TP Screw (3x20mm)
6
TP Screw (2.3x12mm)
2
Plastic tube(3x50mm)
1
Nut (4 mm )
1
Wheel (75mm)
4
4
Copper joiner
Aluminum tube(3x6mm)
2
Clevis
2
2
Screw (2x10mm)
Nut (2mm )
4mm
4
Wood dowel (4x30mm)
2
Washer(2x5mm)
2
Bushing (8X6mm)
Bushing (8X6mm)
Trim a small slot to appropriate
position in the whell shaft fixing
the shaft by set screw.
Assemble the tail bottom cover with TP screw.
6
TP Screw (2.3x8mm)
TP Screw (2.3x8mm)
Ply (15x15x3mm) 6
Assemble the wheel to the nose retract.
Assemble horizontal tail separately and take it care
to keep it clean
Drill two holes at the stabilizer root base on rib template
and epexy the metal dowel in them.
3mm
Clevis
Washer(3x15mm)
Washer
Lock Nut (3mm )
Screw (3x45mm)
Connect the pushrod to the horn.
Fiberglass pushrod
10mm
1mm
Copper joiner
Customer can drill a hole to the copper joiner and fix a pin
in it for stopping the pushrod from pulling out.
28
27 30
31
6
29
Accessory list for the coming installation steps.
1.5mm
4
TP Screw (3x20mm)
TP Screw (3x20mm)
Install the retract .
Fuel tank (550cc) 1
TP Screw (2.3x8mm) 5
1
Engine mount (68x105mm)
Linkage Stopper
4
4
12
4
Washer(4x8mm)
Screw (4x35mm)
Spring Washer (4mm)
Nut (4mm)
4
Screw (4x25mm)
2
Plastic tube (2x400mm)
In case of 2-cycle & 4-cycle engine.
Ply (15x15x2mm) 2
Ply (15x15x2mm)
4
Blind Nut (4mm)
2
Ply (15x15x2mm)
Two nacelle bottom covers are supplied for optional assembly of door,
which is decided by customers.Hardware package is not included.
TP Screw (2.3x12mm)
6
TP Screw (2.3x12mm)
4
Ply(20x16x2mm)
2
153mm
Drill four holes at the diameters as shown
for engine mount.
The side view when the engine install completion.
4
Blind Nut (4mm)
5.2mm
Blind Nut
5mm
Centre line
Install the bottom cover.
The front view when the engine install completion.
32 34
36
7
Accessory list for the coming installation steps.
35
33