Trynex International SWB-320 User manual

Owner’s Manual
This Manual Must Be Read Before Operating The Equipment
© TrynEx International 2013
(REV A) F51225A
1
CUSTOMER COPY
Madison Heights, Michigan 48071
877-SWEEPEX
www.sweepexproducts.com
SWB-320
Serial No. R32-0913830001 and higher

2 © TrynEx International 2013 (REV A) F51225A
Table of Contents
Have a question or need assistance?
SweepEx Customer Care
877-SWEEPEX
or (248) 586-3500
Monday trough Friday 8:00 AM to 4:30 PM EST
Fax: (248) 691-8378
E-mail: customercare@trynexfactory.com
Website: www.sweepexproducts.com
Introduction .................................................................................................................................................................................................... 3
Safety..........................................................................................................................................................................................................4-5
Operating Instructions................................................................................................................................................................................6-15
Component Vocabulary ......................................................................................................................................................................... 6
General Safety ...................................................................................................................................................................................... 7
Operating in Winter............................................................................................................................................................................... 7
Operator Controls.................................................................................................................................................................................. 8
Starting/Stopping Motor........................................................................................................................................................................ 9
Adjusting Handlebar Height................................................................................................................................................................. 10
Transport ............................................................................................................................................................................................ 11
Adjusting Discharge Direction ............................................................................................................................................................. 12
Sweeping ........................................................................................................................................................................................... 13
Debris Collector Box (Optional Accessory) ........................................................................................................................................... 14
Debris Shield (Optional Accessory)...................................................................................................................................................... 15
Maintenance Instructions.........................................................................................................................................................................16-21
Oil and Gas ......................................................................................................................................................................................... 16
Tire Pressure ...................................................................................................................................................................................... 17
Adjusting Control Cables..................................................................................................................................................................... 18
Replacing/Changing Brushes .........................................................................................................................................................19-20
Maintenance Plan ............................................................................................................................................................................... 21
Cleaning ............................................................................................................................................................................................. 21
Troubleshooting ............................................................................................................................................................................................ 22
Notes............................................................................................................................................................................................................ 23

3© TrynEx International 2013 (REV A) F51225A
Introduction
This operating manual is intended to help you to get to know the SWB-320 and how to operate it safely, correctly and economically. If you
observe these instructions, you will prevent hazards, reduce repair costs and breakdown times, and increase the reliability and service life of
the machine.
This manual must be read and used in conformity to existing workplace regulations. The manual must be made available where the machine
is being used.
The manual must be read and used by every person who will be working with or on the machine, such as for
• Operation (including preparation, repair during operation, & clean-up)
• Repairs (maintenance, inspection, overhaul), and/or
• Transport.
All established technical regulations for safety and proper working practice must be observed in addition to this manual and any applicable
regulations for the prevention of accidents. Should you lose your Owner’s Manual or would like extra copies, they can be purchased at your
SweepEx dealer.
THIS SIGN SHOULD ALERT YOU:
This Safety Alert Symbol is used to pinpoint characteristics that, if not carefully followed, can create a safety
hazard. When you see this symbol in this manual or on the machine itself, be alert! Your personal safety and
the safety of others is involved.
Dened below are the Safety Alert Messages.
DANGER
Information that, if not carefully followed, can cause death.
WARNING
Information that, if not carefully followed, can cause serious personal injury or death.
CAUTION
Information that, if not carefully followed, can cause minor injury or damage to equipment.
IMPORTANT
This symbol is used to call out information that is important to follow carefully.
Note: Some of the photos in this manual may show the SWB-320 with an optional accessory or brush kit installed.
IMPORTANT EQUIPMENT INFORMATION
Record important machine information here for quick reference. This information can be found on the serial number plate located at the back
of the machine on the wheel drive enclosure.
Model _______________________________________
Serial # _______________________________________
Engine Model ________________________________
Engine Serial # ________________________________
Date Purchased ________________________________
Dealer where purchased
_______________________________________________
See separate Warranty Information Card for your warranty coverage.
Model: SWB-320
Engine: Honda GCV135
HP: 4.6
Weight: 130 lbs Manuf. 2013
Serial No. R32-0013830001
TrynEx International LLC
531 Ajax Drive
Madison Heights MI 48071
USA
Example

4 © TrynEx International 2013 (REV A) F51225A
Safety
See additional Safety Information at the beginning of Operating Instructions and Maintenance Instructions
Your SWB-320 is manufactured to state-of-the-art technical regulations. Despite this, it is possible that
operation will result in danger to life and limb for the operator or third parties, impairments to the machine
and other physical assets.
The machine is intended exclusively for use for brushing operations in property maintenance. Examples
of intended use are: snow clearing; sidewalk, driveway & parking lot cleaning; spring clean-up; dethatch-
ing; clearing debris from articial turf; and leaf clean-up. Any operation over and above these uses will be
considered as a non-intended use. SweepEx will not be held liable for any resulting damages. The operator
alone is responsible for any risk. Intended Use also includes observance of the Owner’s Manual and keeping
to all service and maintenance procedures.
Always keep the Owner’s Manual available at the machine’s place of work. In addition to this Owner’s
Manual, furnish all users with information regarding legal or other important regulations regarding accident
prevention. These duties can include handling hazardous materials; wearing personal safety equipment; and
trafc regulations. You should supplement this Owner’s Manual with instructions covering information related
to use of powered machinery; and operating equipment near people, other machines and trafc.
Do not smoke or have any open ame near the machine. Gasoline vapors could explode.
Only use the machine in perfect condition and according to applicable regulations. Be aware of your sur-
roundings and alert to what you are doing to reduce hazards. You should always repair faults which could
inuence the safety of the machine.
Personnel operating the machine must read the Owner’s Manual before using – especially all safety in-
formation. This includes people who occasionally work on or operate the machine such as for service and
transport. A clear understanding of how to operate the machine will reduce dangers involved with operating
powered equipment.
You must check that personnel operating the machine are paying attention to safety and hazards and under
observance of this Owner’s Manual. Operating personnel may not have long hair, or wear loose clothing or
jewelry, including rings – these items can catch and be pulled in by moving parts.
Keep all safety and hazard information for the machine complete and in readable condition. If the machine is
altered with regard to its safety or changes its operational behavior, stop operation immediately and report
the malfunction to the responsible department or person.
The SWB-320 may only be operated with brushes approved by SweepEx.
Do not carry out any alteration, addition or rebuilding to the machine which could inuence its safe opera-
tion. This especially applies to addition and alteration to safety devices and machine controls, and to welding
work on load-bearing components.
Personal protection equipment must be worn to prevent accidental injury. Observe all safety and hazard
information for the machine.
Rotating brushes cause ying debris, wear safety glasses with side protection.
Wear high-visibility clothing, especially when working around other machines, people and vehicles.
Be aware of and avoid pinch points when assembling and operating. Pinch points can exist around levers
and where two parts butt against each other.
Use barriers and trafc cones when working in areas of pedestrian and vehicle trafc to keep everything at a
safe distance.
Use genuine SweepEx parts for replacement. These meet the specic technical requirements. Observe all
deadlines indicated in the Owner’s Manual for maintenance checks and service
Suitable and adequate mechanic’s equipment is required for performing maintenance and service proce-
dures.
The SWB-320 is powered by gasoline. Know the location of re extinguishers and observe re safety proce-
dures.
This page contains safety information to highlight safety hazards and precautions involved with operating your SWB-320. This page must be
read and understood by all personnel who have any part with the assembly, use and care of this machine.

5© TrynEx International 2013 (REV A) F51225A
D
A
N
G
E
R
Z
O
N
E
Safety
PERSONNEL
Work on or with the machine may only be carried out by reliable personnel. Observe statutory minimum legal ages. Only operate the machine
with trained personnel.
Clearly dene personnel responsibility for operation, service and maintenance. Ensure the machine is operated only by authorized personnel
Determine machine operator responsibilities – including road trafc regulations.
Persons in training may only operate the machine under the supervision of an experienced operator.
Work on any part of this machine must be carried out by an experienced mechanic.
Work on drive mechanisms, brakes and steering equipment may only be carried out by suitably trained persons.
DANGER ZONE
Keep all bystanders away from the machine at least 30 feet (10 meters); out of the danger zone as described in the diagram below.
Flying objects; Keep safe distance
from the machine when engine is
running.

6 © TrynEx International 2013 (REV A) F51225A
Operating Instructions
Component Vocabulary
Receiver
Bar
Brush Angle
Adjustment
Engine
Drive Wheel
Caster
Wheels
Brushes
Handlebar
Throttle Control
Brush Lever
Movement
Lever
Drive
Wheels

7© TrynEx International 2013 (REV A) F51225A
Operating Instructions
General Safety / Operating in Winter
GENERAL SAFETY
Do not operate the machine in an unsafe manner! Make yourself familiar with the surroundings before start-
ing work in a new location. The working surroundings include any obstacles in the work area or on roads,
the ground load-bearing capacity and any necessary workplace safety precautions in live trafc.
Take precautions to ensure that the machine is only operated in a safe and functional condition! Only oper-
ate the machine if all protective and safety devices are present and working!
Check the machine for externally visible damage and faults before operation! If malfunctions occur stop
the machine and secure it immediately! Repair malfunctions immediately! Only start the machine from the
operator’s position! Ensure that no one can be endangered by starting the machine before switching it on or
operating it!
Check that braking, steering, and brushing are fully functional before operation!
Before operating the machine, always check that accessories are tted correctly! Always observe applicable
trafc regulations before operating on public roads, paths or parks, and ensure that the machine is in a
condition suitable for use in trafc
Always ensure that suitable lighting is available before working in poor light or darkness! Always keep a suf-
cient distance between the machine and drop-offs, holes or slopes!
Do not permit any method of working which will affect the stability of the machine!
Never traverse across slopes; always travel up and down, not across.
Adjust the speed to suit the conditions on inclines! Change gear before the incline, not on it! Always secure
the machine against rolling away and unauthorized operation before leaving it unattended!
OPERATING IN WINTER
Check regularly that the air lter is dry. If the air lter has become wet, let it dry overnight. There is a pos-
sibility of the engine not starting due to a clogged air lter.
Spray the throttle cable with silicone spray at both ends, and the throttle linkage before operating to prevent
the cable or throttle mechanism from freezing up.
Before putting the machine away, sweep it clear of snow.
Avoid freezing the machine. Store the machine in a frost-free room.
Silicone Spray attracts dust and binds it to the machine. It is only a suitable lubricant in wintry and snowy
conditions.
Do not spray Silicone Spray on hot engine. It could cause a re. Follow the instructions on the spray can.
Remove Foam Pre-Filter.
Use SAE 5W-30 Motor Oil.

8 © TrynEx International 2013 (REV A) F51225A
Operating Instructions
Operator Controls
If the brushes are switched on and the movement drive is not engaged, the machine can roll backwards.
The handlebar must be securely engaged at the required height.
Avoid injury and damage; Make completely sure that there are no persons or objects within the danger zone.
With long sleeves, the handlebar can get stuck inside the sleeve; This could prevent the drive from disen-
gaging and result in injury. Set the bar lower if wearing long sleeves or tightly button the sleeves.
HANDLEBAR CONTROLS
Drive
Brushes
Throttle
Start the machine forward by pressing the drive
clutch.
Engage both levers to operate the drive and the
brushes.

9© TrynEx International 2013 (REV A) F51225A
Operating Instructions
Starting/Stopping Motor
Never run the motor in an enclosed or conned space. The exhaust fumes contain poisonous gases.
Ensure that the transmission and brush are switched off before starting. The handlebar must be secure at
the required height.
Before starting the motor, ensure there is sufcient oil. The motor is not lled with oil when the machine is
delivered.
Move throttle lever to the choke
position.
Move throttle to the off position. Close Fuel Valve.
Pull starter coil. Stand behind
the handlebars. Do not press
any levers.
Make sure fuel valve is on.
STARTING
SHUTTING DOWN

10 © TrynEx International 2013 (REV A) F51225A
Operating Instructions
Adjusting Handlebar Height
There are four settings for adjusting the handlebar height. Push
the adjustment lever with your foot.
Adjust the handlebar to the desired position. Release the lever.
You can fold the handlebar forward to save space when storing.

11© TrynEx International 2013 (REV A) F51225A
Operating Instructions
Transport
CARRYING
SECURING FOR TRANSPORT
Carrying.
Position of Strap at the front.
To save space when transporting, fold the handlebars
forward.
Position of Straps at the rear.
Hand Position to hold front.

12 © TrynEx International 2013 (REV A) F51225A
Operating Instructions
Adjusting Discharge Direction
There are ve different settings available for the discharge direc-
tion.
Here: Forward Discharge Direction. The swept material will heap up
in front of the brushes. You should give preference to angled brush
settings.
With an angled setting, the material will be swept to one side.
Here: Material will be discharged to the left.
To adjust brush angle: Lift the lever; Turn the brush in the desired
direction; Release the lever and ensure the lever is latched in
place.
Here: Material will be discharged to the right.
A sideways setting is recommended if using the optional Debris
Collector Box. This will allow sweeping against a wall or curb.
A sideways setting is recommended if using the optional Debris
Shield. This will allow sweeping against a wall or curb.

13© TrynEx International 2013 (REV A) F51225A
Operating Instructions
Sweeping
Lift up the brushes by pushing down on the handlebars. Engage
the brushes.
Engage the movement drive. Just follow behind the machine.
Carefully lower the brushes to the ground.
Set the speed by using the throttle lever. Do not try to hold the
machine back or push it.
IMPORTANT
The pressure adjusts automatically to the ground prole. However, you can inuence the brush pressure by either pulling back
or pushing on the handlebar. Pulling the handlebar back decreases the pressure; pushing will increase the pressure (for heavily
soiled areas).
When sweeping dust, use a low brush speed (low throttle).
When using the Debris Collector Box or the Debris Shield, use a medium speed (half-throttle).
If the brush pressure is too heavy, the cleaning effect is decreased because the brush bers are bent too much.

14 © TrynEx International 2013 (REV A) F51225A
Operating Instructions
Debris Collector Box (Optional Accessory)
SWB-320 with Debris Collector Box (DCB-320).
Mount as shown below, paying attention to the
alignment with brush hood.
To dump the debris into a separate
container, remove the Collector Box from
the sweeper and use the handle to tow it
to your other container.
To dump the debris, simply pull the
handle from the operating position so the
debris can fall out.

15© TrynEx International 2013 (REV A) F51225A
Operating Instructions
Debris Shield (Optional Accessory)
SWB-320 with Debris Shield (PCA-320).
Slide the Debris Shield over the receiver
bars.
Slide one fender washer over each
receiver bar.
Finished.

16 © TrynEx International 2013 (REV A) F51225A
Maintenance Instructions
Oil and Gas
Capacities:
Oil 0.58 quarts (0.55 L)
Gasoline 0.95 gal (0.9 L)
Use 86 octane or higher unleaded gasoline.
Gas
Oil
1. Remove oil cap; wipe dipstick clean.
2. Replace dipstick in the oil ller neck; do not screw down.
3. Remove dipstick; check oil level. The oil should be up to the upper
marking.
4. If oil level is low, ll up to the upper marking on the dipstick with
the recommended oil (see Honda Owner’s Manual).
5. See marking on the dipstick for ll level.
FILL LEVEL

17© TrynEx International 2013 (REV A) F51225A
Maintenance Instructions
Tire Pressure
IMPORTANT
If the tire pressure is too low, the inner-tube will rub against the wheel and be damaged.
Over-Ination can cause the tire to burst.
Check the tire pressure regularly.
Lock the handlebar at the front-most setting. Tip the machine backward to rest on the handlebar and the rear
wheels. Have a second person hold the machine in this position.
Turn the wheel counter-clockwise to expose the valve stem. Inate the tire to 35 psi (2.5 bar)...or if you are going to sweep
rough surfaces – 30 psi (2 bar).

18 © TrynEx International 2013 (REV A) F51225A
Maintenance Instructions
Adjusting Control Cables
IMPORTANT
It may be necessary to reset the cables after machine has been operating for a few hours.
The cables need reset if the levers move more than one-third of the lever’s travel without resistance.
Loosen the nut that holds the cable to the handlebar with a 10 mm
wrench. Pull the cable down. Re-tighten nuts.
The levers should move one-third of the total travel without
resistance. The lever should be operating the cable for the other
two-thirds.
The drive wheel should just turn when the lever is not engaged.

19© TrynEx International 2013 (REV A) F51225A
Maintenance Instructions
Replacing/Changing the Brushes
Note:
If replacing the Multi-
Purpose Brushes, or
changing to them: The
black row of bristles must
touch the ground before
the white row when the
brush rotates.
Note:
For any other bristle kit,
the bristle rows should
be curving upward from
the left (looking from the
front).
Note: Multi-Purpose
Bristle shown for clarity.
4. Remove the axle with
the second brush.
2. Tip the machine up.
Have a second person
stabilize the machine.
3. Remove the nut and
pull off the brush.
5. Parts after disas-
sembly.
1. Loosen the nut on the
left brush (when viewed
from the front) – use two
17 mm wrenches.
Continued on next page...
IMPORTANT
Check the brushes after every 20 hours use. The brushes must be replaced if you are no longer satised with the brushing
result, or if the brush diameter is below 8-5/8 inches (220 mm).
Right
Brush
Axle
Cap
Nut Washer
Cap
Left
Brush

20 © TrynEx International 2013 (REV A) F51225A
Maintenance Instructions
Replacing/Changing the Brushes
6. Assemble the right-
hand brush with the axle
to the sweeper.
7. The tab on the cap-
gear should t into the
slot of the brush cylinder.
8. Fit the left-hand brush
over the axle.
9. Install the cap and
washer, ensuring the tabs
and slots are aligned.
10. Tighten the locknut
to fasten the brushes.
TAB
SLOT
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