Tube-Line BF 5000SL User manual

2

TO THE OWNER
This manual contains information concerning the adjustment, assembly and maintenance
of your Tube-Line Chainless Bale Feeder. You have purchased a dependable machine,
but only by proper care and operation can you expect to receive the performance and long
life built into the Bale Feeder. Please have all operators read this manual carefully and
keep it available for ready reference.
Your authorized dealer will instruct you in the general operation of your Bale Feeder. Your
dealer’s staff of factory-trained service technicians will be glad to answer any question
that may arise regarding the operation of your Bale Feeder.
This safety alert symbol indicates important safety messages in this manual. When
you see this symbol, carefully read the message that follows and be alert to the
possibility of personal injury or death.
WARNING
Improvements
Tube-Line Manufacturing Inc. is continually striving to improve its products. We reserve the
right to make improvements or changes when it becomes practical and possible to do so,
without incurring any obligation to make changes or additions to the equipment sold
previously.
WARNING
Pictures in this manual may show protective shielding open or removed
to better illustrate a particular feature or adjustment.
Be certain, however, to close or replace all shielding before operating the machine
3

Contents
Safety…………………..…………..5
Parts ………………..…………….15
General information……..………34
Operation………………..……….40
Lubrication ……………………....42
Maintenance…………………..…44
Troubleshooting……………….…45
Optional Equipment………….…..46
4

Precautionary Statements
Personal Safety
Throughout this manual and on machine decals you will find precautionary
statements (“DANGER”, “WARNING”, and “CAUTION”) followed by specific
instructions. These precautions are intended for the personal safety of you
and those working with you. Please take time to read them.
This word “DANGER” indicates an immediate hazardous situation that, if not
avoided, will result in death or serious injury.
________________
DANGER
WARNING
This word “WARNING” indicates a Potentially Hazardous situation that, if not avoided,
could result in death or serious injury.
CAUTION
This word “CAUTION” indicates a potentially hazardous situation that, if not avoided,
may result in minor or moderate injury. It may also be used to alert against unsafe
practices.Failure to follow the danger warning and caution instructions may result in
serious bodily injury or death.
MACHINE SAFETY
The precautionary statement (“important”) is followed by specific
instructions. This statement is intended for machine safety.
IMPORTANT: The word “IMPORTANT” is used to inform the reader of
something he needs to know to prevent minor machine damage if a certain
procedure is not followed.
5

A careful operator is the best operator. Most accidents can be avoided by
observing certain precautions. To help prevent accidents read the following
precautions before operating this equipment. Equipment should be operated
only by those who are responsible and instructed to do so.
Carefully review the procedures given in this manual with all operators. It is
important that all operators be familiar with and follow safety precautions.
1. When transporting the machine on public
roads, make sure the machine is in
compliance with all local road regulation.
2. Before operating the unit be sure that it is
assembled correctly and in good
operating condition.
3. If machine maintenance work, repairs or
adjustments must be done in the field,
they should be done at a spot where the
ground is firm and level. Turn off the
tractor and apply the parking brake. Use
the proper tools and wear suitable
protection (safety goggles, work gloves,
etc.).
4. If any maintenance work, repairs or
adjustments are done which require
disassembly, always make sure that
everything is reassembled or retightened
as it has been prior to making repairs or
adjustments.
5. Follow the schedule provided for
maintenance. By following these
suggestions, it will be possible to keep the
machine operating safely and efficiently,
to the benefit of the user.
6. General checking of bolts, security pins
and split pins must be carried out initially
after the first 8 hours of use.
Subsequently, check every 50 hours and
whenever the machine is laid up for
extended periods.
7. Before applying pressure to the
system, be sure all connections are
tight and that hoses and
connections are not damaged.
8. Fluid under pressure can have
sufficient force to penetrate the
skin, causing serious personal
injury. Always protect the skin and
eyes from escaping fluid under
pressure. If injured by escaping
fluid, obtain medical assistance at
once. Serious infection or reaction
can develop if medical treatment is
not administered immediately.
9. Do not weld on wheels. Welding on
wheels may cause high stress and
a wheel failure.
10. Do not weld on wheels with a
mounted tire. Welding on wheels
with a mounted tire may cause the
tire to burst, causing serious injury
or death.
11. Before leaving the cab, engage
the parking brake, shut down
engine, and wait for all moving
parts to stop.
12. Always keep bystanders away
from machine during operation,
Rotating elements may cause
serious bodily injury.
Safety
Precautionary Statements
6

General Safety
YOU are responsible for the safe operation and maintenance of your Tube-line Chainless Bale
Feeder. You must ensure that you and anyone else who is going to operate, maintain or work around
the Bale Feeder be familiar with the operating and maintenance procedures and related safety
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you but also the
people around you. Make these practices a working part of your safety program. Most accidents can
be prevented. Do not risk injury or death by ignoring good safety practices.
Review the operating instructions for this header at least once a year per OSHA regulations 1928.57.
Know the meaning and location of each decal before operating the BF5000.
Watch for this symbol in this manual and on the Bale Feeder:
1. Keep a first aid kit in the cab for emergencies and know how to use it.
2. Do not allow any one to ride on the Bale Feeder while it is in motion.
3. Clear the area of bystanders, especially small children before starting the Bale
Feeder.
4. Do not allow anyone to operate the Bale Feeder who has not been instructed in
how to use the machine.
5. All operators should familiarize themselves with the safety section in the
operator’s manual.
6. Some pictures or illustrations may not show protective shields in place. Make
certain that all protective shields are in place before operating the machines.
Operating and Maintenance safety
1. DANGER, DO NOT stand around or near the Discharge or bed area. Objects
thrown from the beaters may cause death or serious injury
2. Hydraulic leaks can penetrate the skin causing serious injuries. Small leaks can
be invisible and are the most dangerous. Use some object, like cardboard, to
find the leak. Do not use your hand.
7

Ensure that all the pressure is released from the hydraulic lines before repairing.
Replace or repair damaged hoses immediately.
Hydraulic Safety
When checking for oil leaks use a piece of cardboard; DO NOT use your hand:
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic of other lines.
Tighten all line connections before applying pressure.
Protect hands and body from high-pressure fluids.
If an accident occurs, see a doctor immediately.Any fluid injected into the skin must be surgically
removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury
should reference a knowledgeable medical source. Failure to comply could result in death or
serious injury.
DO NOT weld on or near rotating parts. Welding close to rotating parts will cause warping and
will challenge the structural integrity.
DO NOT weld on or near rotating parts. Welding close to rotating parts may cause warping
thus creating high stress loads for moving or rotating parts.
DO NOT weld on wheels. Welding on wheels may cause high stress and wheel failure.
DO NOT weld on wheels with a mounted tire, Welding on wheels with a mounted tire may
cause tire to burst, causing serious injury or death.
WARNING
8

9

The following safety decals have been placed on your machine in the areas indicated. They
are intended for personal safety and or those working with you. Please take this manual and
walk around your machine to note the content and location of these warning sign. Review
these warning signs and the operating instruction detailed in this manual with your machine
operators. Keep the decals legible, if they are not, obtain replacements from your authorized
dealer. The decal replacement numbers are listed with each decal.
Decals
10

11

12
Decals

Item
Qty
Part #
Description
2
1
PP-00525
Keep Clear Decal
3
1
PP-00547
Lift Platform Decal
4
2
PP-00793
Crush Point (Warning) Decal
5
2
PP-00792
Entanglement (Danger) Decal
6
2
PP-00790
Thrown Objects Decal
7
2
PP-00791
Entanglement (Warning) Decal
8
2
PP-00789
Shear Point Decal
9
1
PP-00788
High Pressure Decal
10
1
PP-00794
Read Manual Decal
11
3
PP-00807
Crush Point (Danger) Decal
12
6
PP-00795
Grease Decal
13
2
PP-00811
Detach From Bumper Decal
Decals
13

14
Item
Qty
Part #
Description
2
1
BF-5000-a19
Second Roller
3
1
BF-5000-a20
Bumper Roller
4
2
BF-5000-260
Bumper Plate
5
2
PP-00655
F206, 1.125 (ID) Bearing
6
8
PP-00170
5/8-11, UNC Lock Nut
7
8
PP-00323
Gr.3, 5/8-11 x 1.75 Hex Cap Screw
8
8
PP-00332
7/16-14 UNC Lock Nut
9
4
PP-00192
USS Zinc Plated ¾ Flat Washer
10
8
PP-00636
Gr.3, 7/16-14 UNC x 1.5 Hex Cap Screw
11
4
PP-00003
¾-10 UNC Lock Nut
12
4
PP-00047
Gr.3, ¾-10 UNC x 2 Head Cap Screw
13
1
BF-5000-SL-00
Complete Assembly
Items you will find with your Tube-line Self Loading Bale Feeder

15
Self Loading Assembly
Item
Qty
Part #
Description
1
1
BF-5000-325
Cord Protector
2
1
BF-5000-SL-00
Frame Assembly
3
1
BF-5000-a01
Top Drum Assembly
4
1
BF-5000-a02
Bottom Drum Assembly
5
16
PP-00014
½-13 UNC Lock Nut
6
4
PP-00309
F207-22 Pillow Block
7
16
PP-00509
Gr.3, 1/2-13 UNC x 1.75 Hex Cap Screw
8
1
PP-00580
1/8” Galv. Braided Wire Cable (96”)

16
Self Loading Assembly
Item
Qty
Part #
Description
1
2
BF-5000-246
Chain Tightener Bracket
2
3
BF-5000-253
Key
3
1
BF-5000-254
60 series-28.5 Links
4
1
BF-5000-255
60 series-32 Links
5
2
BF-5000-a17
Slide Assembly
6
4
PP-00013
1/2-13 UNC Hex Nut
7
8
PP-00035
5/8 Flat Washer
8
2
PP-00060
60-15 Idler Sprocket
9
4
PP-00153
Gr.5 3/8-6 x 1 Hex Head Cap Screw
10
1
PP-00202
HMD Motor MLHPQ400C4B
11
1
PP-00420
60-15 X ID 1” Drive Sprocket
12
8
PP-00504
5/16-18 UNC x .5 Socket Head Set Screw
13
1
PP-00521
60-30 Drive Sprocket
14
1
PP-00522
60-42 Drive Sprocket
15
1
PP-00523
60-15 Drive Sprocket
16
2
PP-00589
Gr.3 5/8-11 UNC x 2 5/8 Hex Head Cap Screw

17
Item
Qty
Part #
Description
1
2
BF-5000-106
Tightener Rod
2
1
BF-5000-108
Bale Feeder Small Guard
3
1
BF-5000-109
Bale Feeder Large Guard
4
1
BF-5000-250
Bottom Tightener Rod
5
6
PP-00008
3/8 Flat Washer
6
6
PP-00026
3/8-16 Hex Nut
7
3
PP-00590
Hand Wheel
Self Loading Assembly

18
Self Loading Assembly
Item
Qty
Part #
Description
1
1
BF-5000-245
Hitch Bracket
2
1
BF-5000-SL-04
Front Hitch Support
3
1
BF-5000-SL-11
Hose Bracket
4
1
PP-00003
¾-10 UNC Lock Nut
5
1
PP-00007
3/8-16 UNC Lock Nut
6
2
PP-00014
½-13 UNC Lock Nut
7
4
PP-00108
¼-20 UNC Lock Nut
8
1
PP-00302
15’ Jack
9
2
PP-00423
Rope Pulley
10
2
PP-00499
Gr.3 ¼-20 UNC x 1.5
11
1
PP-00535
Manual Holder
12
2
PP-00560
Gr.3 ½-13 UNC x 5.5 Hex Head Cap Screw
13
1
PP-00561
Gr.3 ¾-10 UNC x 6 Hex Head Cap Screw
14
1
PP-00643
Gr.3 3/8-16 UNC x 1.25 Hex Head Cap Screw
15
2
PP-00654
Gr.3 ¼-20 UNC x 1.25

19
Self Loading Assembly
Item
Qty
Part #
Description
Item
Qty
Part #
Description
1
10
BF-5000-175
Weight
14
1
BF-5000-a13
Latch Pin Assembly
2
2
BF-5000-257
Spacer
15
1
CY-40019-01-00
4” Bore x 19” Stroke Cylinder
3
1
BF-5000-SL-01
Frame Assembly
16
3
PP-00008
3/8” Flat Washer
4
1
BF-5000-SL-02
Loader Arm Assembly
17
6
PP-00014
½-13 UNC Lock Nut
5
1
BF-5000-SL-03
Fork Frame Assembly
18
2
PP-00016
½ Flat Washer
6
1
BF-5000-SL-08
Arm Assembly
19
3
PP-00153
Gr.5 3/8-16 UNC x 1 Hex Head Cap Screw
7
1
BF-5000-SL-09
Top Loader Arm
20
4
PP-00310
Gr.3 ½-13 UNC x 2.5 Hex Cap Screw
8
1
BF-5000-SL-10
Loader Hook
21
2
PP-00321
Gr.3 ½-13 UNC x 1 Hex Head Cap Screw
9
1
BF-5000-a07
Fork Pin
22
4
PP-00546
Fork Spear (39”)
10
1
BF-5000-a08
Loader Arm Pin
23
2
PP-00557
Gr.3 ½-13 UNC x 5 Hex Head Cap Screw
11
1
BF-5000-a09
Top Loader Arm Pin
24
4
PP-00559
Gr.3 M30 x 3.5 Hex Nut
12
1
BF-5000-a11
Loader Cyl. Bottom Pin
25
1
PP-00648
Roll Pin
13
1
BF-5000-a12
Loader Cyl. Top Pin
1
SK40019
Cylinder Seal Kit

20
Self Loading Assembly
Item
Qty
Part #
Description
1
1
BF-5000-a03
Large Wiper Assembly
2
4
PP-00332
7/16-14 UNC Lock Nut
3
4
PP-00636
Gr.3 7/16-14 UNC x 1.5 Hex Cap Screw
4
2
PP-00637
7/16 Lock Washer
5
2
PP-00638
7/16 Washer