TUFFA TANKS 1350SL Owner's manual

TUFFA
OIL
TANKS
Installation, Operation and Servicing Manual Version 1.0.0
Models:
SINGLE SKIN: 1350SL | 1400V | 2500V | 2500H | 3500V | 6000V | 10000V | 15000V | 20000V
BUNDED: 1350SLB | 1400VB | 2500HB | 3500VB | 6000VB | 10000VB | 15000VB
FIRE PROTECTED: 1350SLBFP30 | 1400VBFP30 | 2500HBFP30 | 1350SLBFP60 | 1400VBFP60 | 2500HBFP60

1
1. Introduction 2
2. Conditions of use 2
3. Safety 3
4. Product description 4
4.1 Productidentication 4
4.2 Productspecication 5
4.3 Product dimensions 7
5. Transport & storage 16
6. Installation & commissioning 17
6.1 Installationguidelines 17
6.2 Systeminstallation 17
6.3 Systemlocation 17
6.4 Electricalrequirements 18
6.5 Electricalwiringdiagram 18
7. Operation of the system 19
7.1 Usingthesystem 19
7.2 Summaryofmainparts1350SLB/1400VB/2500HB 19
7.3 Summaryofmainparts1350SLBFP/1400VBFP/2500HBFP 21
7.4 Summaryofmainparts3500VB/6000VB/10000VB/15000VB 23
7.5 Summaryofmainparts1350SL/1400V/2500H/2500V   25
  7.6 Summaryofmainparts3500V/6000V/10000V/15000V/20000V 26
7.7 FillingTu󰀨afueltank 27
7.7 Equipmentcontrols 28
8. Maintenance of the TUFFA TANKS 38
8.1Systemmaintenancetasks 39
8.2 Inspection by competent person 39
  8.3Internalexaminationandcleaning       39
  8.4Troubleshooting 40
8.5Tankmaintenancerecord 43
8.6Fueldeliverylog 45
9. Warranty 47
10. Contact 48
11. Guarantee Registration 48
CONTENTS PAGE

2
1. Introduction
Thismanualcontainsspecicinstructionsandinformationrelatingtotheinstallation,
operationandmaintenanceofTu󰀨aTankssystems.
2. Conditions of use
• Readthismanualbeforeinstallingthissystem.
• Tu󰀨aTanksacceptsnoliabilityforpersonalinjuryorpropertydamageresultingfrom
workingonoradjustingtheequipmentincorrectlyorwithoutauthorisation.
• Tu󰀨aTanksacceptsnoliabilityfordirect,indirect,incidental,special,or
consequentialdamagesresultingfromfailuretofollowanywarnings,instructions,and
proceduressetoutinthismanual.
• Tu󰀨aTanksreservestherighttochangethespecicationsofitsproductsorthe
informationinthismanualwithoutnecessarilynotifyingitsusers.
• Variationsininstallationandoperatingconditionsmaya󰀨ecttheTu󰀨aTanksystems
performance.Tu󰀨aTanksmakesnorepresentationsorwarrantiesconcerningthe
performanceofthetanksystemundertheoperatingconditionsprevailingatthe
installation.
• OnlypartssuppliedbyorapprovedbyTu󰀨aTanksmustbeusedandno
unauthorisedmodicationstothehardwareorsoftwareshouldbemade.Theuseof
non-approvedpartsormodicationswillvoidallwarrantiesandapprovalsandcould
leadtohazardoussafetyconditions.
• Unlessotherwisenoted,referencestobrandnames,productnames,ortrademarks
constitutetheintellectualpropertyoftheownerthereof.
1. INTRODUCTION | 2. CONDITIONS OF USE

3
3. Safety
PLEASE READ THIS MANUAL CAREFULLY BEFORE USE & COMPLY WITH ALL
INSTRUCTIONS BELOW.
THIS MANUAL SHOULD BE KEPT WITH THE EQUIPMENT AT ALL TIMES.
1.Themajorhazardinvolvedwithinstallingandoperatingtheunitiselectricalshock.
Thishazardcanbeavoidedifyouadheretotheproceduresinthismanualandexercise
allduecare.
2.Installationanduseofthisproductshouldonlybecarriedoutbyproperlytrainedand
approvedpersonnel.
3.PleaserefertostoragemediaMSDSwhichshouldbesuppliedbytheproprietorofthis
systemwhichwilldetailthePPErequiredforhandlingandemergencyprocedures.
4.Theuserofthisproductisresponsibleforthesafeandcorrectuseofthisproduct.
5.Thisproductisonlysuitableforstorageand/ordispensingoftheliquidmedia
referencedatthepointofsale.
3. SAFETY

4
4. Product description
Tu󰀨a’soiltanksaredesignedsolelyforthestorageoffuels.Thestaticbundedsystems
enablesafefuelstorageinanoutdoorenvironmentandensuresyoumeetallstringent
fuelstorageregulations.Thehighstandardofspecicationensuresoptimumsafetyand
functionality.Thisproduct’sstandardspecicationisnotapprovedfortheresaleoffuel.
4.1 Productidentication
Theidenticationplateislocatedwithinthecabinetofeachsystemandwilldetailthe
capacity,serialnumber,modelnumberandyearofmanufacture.
4. PRODUCT DESCRIPTION

5
4.2Productspecication
4.2.1 Single skin tanks
1350SL 1400V 2500H 2500V 3500V 6000V 10000V 15000V 20000V
Capacity 1350
litres
1400
litres
2500
litres
2500
litres
3500
litres
6000
litres
10000
litres
15000
litres
20000
litres
Length 2060mm -2105mm ------
Width 670mm -1255 mm ------
Diameter -1210mm -1585 mm 1594 mm 2013mm 2550mm 2550mm 2890mm
Height 1440mm 1500mm 1410mm 1740mm 2360mm 2295 mm 2450mm 3360mm 3590mm
Weight (approx.) 80kg 50kg 120kg 80kg 120kg 140kg 240kg 340kg 360kg
Inner tank material Lowerlineardensitypolyethylene
Description Plasticsingleskintank
Fill point 2”BSP
Outlet Bottomoutlet-1”BSPfemalecompletewithoilltervalveassembly
Optional-Topoutlet-10mm(asstandardtheTankTopiscalibratedfor1.6mantisiphonprotection)
Ventilation 1x3”vent
Gauge Clockgauge
Optional-WatchmanSonic
WatchmanSonic
4.2.2 Fire protected tanks
1350SLBFP30 1400VBFP30 2500HBFP30 1350SLBFP60 1400VBFP60 2500HBFP60
Capacity 1350litres 1400litres 2500litres 1350litres 1400litres 2500litres
Length 2680mm -2840mm 2680mm -2840mm
Width 870mm -1520mm 870mm -1520mm
Diameter - 1585mm - - 1585mm -
Height 1665mm 1740mm 1630mm 1665mm 1740mm 1630mm
Weight (approx.) 225kgs 170kgs 310kgs 268kgs 201kgs 357kgs
Bund material Lowerlineardensitypolyethylene
Inner tank material Lowerlineardensitypolyethylene
Description Plasticbundedreprotectedtank
Fill point 2”BSPwithoverllpreventionvalve
Outlet Bottomoutlet-1”BSPfemalecompletewithoilltervalveassembly
Optional-Topoutlet-10mm(asstandardtheTankTopiscalibratedfor1.6mantisiphonprotection)
Ventilation 1x2”sparkarrestorvent
Gauge Clockgauge
WatchmanSonic
4. PRODUCT DESCRIPTION

6
4.2.3 Bunded tanks (no cabinet)
1350SLB 1400VB 2500HB 3500VB 6000VB 10000VB 15000VB
Capacity 1350litres 1400litres 2500litres 3500litres 6000litres 10000litres 15000litres
Length 2680mm -2840mm ----
Width 870mm -1520mm ----
Diameter - 1585mm - 2013mm 2550mm 2890mm 2890mm
Height 1665mm 1740mm 1630mm 2520mm 2585mm 2590mm 3500mm
Weight (approx.) 200kgs 150kgs 280kgs 280kgs 360kgs 430kgs 630kgs
Bund material Lowerlineardensitypolyethylene
Inner tank material Lowerlineardensitypolyethylene
Description Plasticbundedtank
Fill point 2”BSP 2”BSPwithoverllpreventionvalve
Outlet Bottomoutlet-1”BSPfemalecompletewithoilltervalveassembly
Optional
1350/1400/2500topoutlet-10mm(asstandardtheTankTopiscalibratedfor1.6mantisiphon
protection
3500plusmodels-1”topoutlet
Ventilation 1x3”vent
Gauge Clockgauge WatchmanSonic
4.2.4 Bunded tanks (with cabinet)
3500VB 6000VB 10000VB 15000VB
Capacity 3500litres 6000litres 10000litres 15000litres
Length ----
Width ----
Diameter 2013mm 2550mm 2890mm 2890mm
Height 2520mm 2585mm 2590mm 3500mm
Cabinet depth 600mm 600mm 600mm 600mm
Weight (approx.) 330kgs 410kgs 480kgs 680kgs
Bund material Lowerlineardensitypolyethylene
Inner tank material Lowerlineardensitypolyethylene
Description Plasticbundedtank
Fill point 2”BSPwithoverllpreventionvalve
Outlet Bottomoutlet-1”BSPfemalecompletewithoilltervalveassembly
Optional
1”topoutlet
Ventilation 1x3”vent
Gauge %Hydrostatic&WatchmanSonic(battery)
Tu󰀨aFMSgaugeandbundalarm(230V)
4. PRODUCT DESCRIPTION

7
4.3 Product dimensions
1350SL
1400V
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1350 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2060 mm
670 mm
1440 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1400 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
1210mm
1480 mm
4. PRODUCT DESCRIPTION

8
4. PRODUCT DESCRIPTION
2500H
2500V
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
2500H SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
1255 mm
1410 mm
2105 mm 1255 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
2500V SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
1585mm
1795 mm

9
3500V
6000V
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
3500 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
1594 mm
2360 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
6000 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2013mm
2295 mm
4. PRODUCT DESCRIPTION

10
4. PRODUCT DESCRIPTION
10000V
15000V
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
10000 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2550 mm
2450 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
15000 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2550 mm
3360 mm

11
20000V
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
20000 SINGLE SKIN
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2890mm
3590 mm
4. PRODUCT DESCRIPTION

12
1350SLB | 1350SLBFP30 | 1350SLBFP60
1400VB | 1400VBFP30 | 1400VBFP60
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1350 BUNDED
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
1665 mm
870 mm
2680 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
1400 BUNDED
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
1585 mm
1750 mm
4. PRODUCT DESCRIPTION

13
2500HB | 2500HBFP30 | 2500HBFP60
3500VB (with cabinet)
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
2500 BUNDED
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2840 mm
1630 mm
1520 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
3500 BUNDED WITH CABINET
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2013mm
2613 mm
1200 mm
2520 mm
2000 mm
4. PRODUCT DESCRIPTION

14
6000VB (with cabinet)
10000VB (with cabinet)
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
6000 BUNDED WITH CABINET
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 21/10/2020 21/10/2020
ISSUE SHEET
E1 / 1
MATERIAL
LLDPE
2550mm
1200 mm
2000 mm
3150 mm
2585 mm
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
10000 BUNDED WITH CABINET
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2890mm
2590 mm
1200 mm
2000 mm
3490 mm
4. PRODUCT DESCRIPTION

15
15000VB (with cabinet)
1
1
2
2
3
3
4
4
5
5
6
6
A A
B B
C C
D D
15000 BUNDED WITH CABINET
DESIGNED BY CHECKED BY APPROVED BY DATE DATE
Rob Smith J Shenton J Shenton 11/06/2020 10/06/2020
ISSUE SHEET
D1 / 1
MATERIAL
LLDPE
2890mm
1200 mm
3500 mm
2000 mm
3460 mm
4. PRODUCT DESCRIPTION

16
5. Transport & storage
DO NOT TRANSPORT WITH LIQUID INSIDE THE TANK
1. Duringtransportationtheiplidandcabinetdoorsaresecuredby1xRclip.TheR
clipmustbeinstalledpriortotransportation.
2. Loadingando󰀨-loadingmustbecarriedoutbyacompetentpersonusingsuitable
ratedandmaintainedequipment,eitheraforkliftwithextendedforks/tinesoracrane.Iflifting
slingsareused,theymustbeattachedtotheliftingpointsasshowninthepicturesbelow
usingasteelliftingeyeinsert.Ifliftingfrombelowuseasuitableratedforkliftwithextended
forks.Ifliftingfromaboveuseasuitableratingliftingslings/chains.
3. 1350SLB|1350SLBFP30|1350SLBFP60|2500HB|2500HBFP30|2500HBFP60-
Liftwithmainliftingeyehighlightedinredintheimagebeloworforkliftfromtheside.
4. 1400VB|1400VBFP30|1400VBFP60|3500VB|6000VB|10000VB|15000VB-
Liftwithx4equalspacedliftingbracketsashighlightedinredintheimagebeloworforklift
fromonesideusingaratchetstraptosecurethetanktotheforkliftmast.
5. Tu󰀨afueltanksmustneverbepushedorrolled.
6. Duringtransportandstorage,theiplidorcabinetdoorsmustbeclosedandsecured.
7. Loading,transportandstorageareasmustbesmoothandfreeofsharpedges.
5. TRANSPORT & STORAGE

17
6. Installation & commissioning
6.1 Installation guidelines
TheproprietoroftheTu󰀨afueltankisresponsibleforcomplyingwithalllegalrequirements
relatingtotheinstallationanduseofthisproduct,aswellastheguidelinesissuedbylocal
reghtingauthoritiesandenvironmentalauthorities.
OncetheTu󰀨afueltankhasbeenreceivedonsite,checkthatnodamagehasoccurredwhile
intransit.Locatethetankinthedesiredlocationusingeitheracrane,forkliftorrollers.
PleaserefertotheBritishStandardguidelinesforinstructionsonspecicintallation
requirementsforyourtypeoflocationanduse.
6.2 System installation
Systemfoundation
Thesystemmustbeinstalledandfullysupportedonasmoothlevelledconcretebasebuiltin
accordancewithgoodbuildingstandardsandengineeringprinciples.Itisrecommendedthat
tanksbeinstalledonaconcretebaseatleast100mmthickwhichextendsout300mmonall
sidesofthetank.Pleaserefertodiagrambelow:
6.3 System location
Thelocationofthesystemshouldbepositionedbyaroadorpassingwithsu󰀩cientwidth,
andloadingcapacitytoaccommodateatankerdeliveringfuel.ProvisionfortheU-turnofa
tankershouldbeconsidered.Potentialobstaclesintheformoftreebranches,highvoltage
lines,orparkedvehiclesmustbeminimized.
Thespacearoundthesystemshouldallowfreeandcollision-freemovementofserved
vehicles.Provisionshouldbemadetoprotecttankfromimpactdamage.
6. INSTALLATION & COMMISSIONING

18
6.4 Electrical requirements (for 3500 litres and above models only containing mains
supply equipment)
Onlyasuitablyqualiedelectricianaccordingtoapplicableregulationsmayworkontheelec-
tricwiringinstallation.Thesystemcomponentsunderservice,maintenance,andrepairwork
mustbedisconnectedfromthepowersupplybeforeanyworkinundertaken.
System power requirements:
• 220-240Volts,50Hz+/-10%
• 13ampcircuitbreakerrecommended
• Powercablerecommendation:3Core2.5mmexcable
6.5 Electrical wiring diagram
6.5.13500VB/6000VB/10000VB/15000VB
PUMP
MCB16A
MCB22A
GAUGE
PUMPSWITCH
3CX0.5@1MTRLONG
2T1
6T3
1L1
5L3
ISOL16A
Dunford&Pearson PANELLAYOUT
LT/WPS 11of1
XXX/XX/XX XXXX MB SDN
XXX TUFFATANKS 14/12/2016 NTS
XXX XXXXXXXX
6. INSTALLATION & COMMISSIONING