Turbo Garden TGP-LM-40 User manual

LITHIUM-ION Rechargeable Lawn Mower Manual
Model Number # TGP-LM-40

Illustrated Components:
The numbering of the components shown refers to the representation of the machine on the graphic pages.
1 Switch lever
2 Safety button
3 Handle top
4 Fixed knobs
5 Handle bottom
6 Battery by LG
7 Grass box
8 Deflector guard
9 Wheels
10 Height of cutting lever
11 Isolator key
12 Display control buttons for power
13 Battery indicators
14 Battery charger
15 Red LED indicator on the battery charger
16 Green LED indicator on the battery charger
17 Power plug
18 Battery cover

Safety Notes:
Warning! Read these instructions carefully. Be familiar with controls and proper use of the machine.
Please keep the instructions safe for later use! Always remove the isolator key when not in use. Failure to
do so could damage the battery.
Explanation of symbols on the machine:
General hazard safety alert
Read instruction manual.
Pay attention that bystanders are not injured through foreign objects thrown from the machine.
Keep bystanders a safe distance away from the machine.
Beware of severing blades toes or fingers.
Switch off and remove isolator key before adjusting, cleaning and before leaving the product
unattended for any period.
Not applicable.
Wait until all machine components have completely stopped before touching them. The blades
continue to rotate after the machine is switched off, a rotating blade can cause injury.
Do not use the machine in the rain or leave it outdoors when it is raining.
Beware of electric shock hazard.
Only use the battery charger indoors.
Battery charger contains a safety transformer.
Operation:
● Never allow children or people unfamiliar with these instructions to use the machine. Local regulations may
restrict the age of the operator. Store the machine out of the reach of children when not in use.
● This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.

● Never mow while people, especially children or pets, are nearby.
● The operator or user is responsible for accidents or hazards occurring to other people or their property.
● Do not operate the machine when barefoot or wearing open sandals, always wear substantial footwear and
long trousers.
● Thoroughly inspect the area where the machine is to be used and remove all stones, sticks, wires, rocks and
other foreign objects.
● Before using, always visually inspect to see that the blades, blade bolts and cutter assembly are not worn or
damaged. Replace worn or damaged blades and bolts in sets to preserve the product.
● It is best to use the product in the sun or partial light.
● Avoid operating the machine in wet grass, where feasible.
● Never operate the appliance with defective guards or shields, or without safety devices, for example
deflectors and/or grass catchers in place.
● Working on banks can be dangerous.
– Do not mow excessively steep slopes.
– Always be sure of your footing on slopes or wet grass.
– Mow across the face of slopes.
– Never up and down.
– Exercise extreme caution when changing direction on slopes.
● Be cautious when stepping back or pulling the machine towards you.
● Never mow by pulling the mower towards you.
● Stop the lawn mower completely if the machine has to be tilted for transportation when crossing surfaces
other than grass and when transporting the machine to and from the area to be mowed.
● Do not tilt the machine unless absolutely necessary when starting or switching on the motor, except if the
machine has to be tilted for starting in long grass. In this case, do not tilt it more than absolutely necessary
and tilt only the part which is away from the operator. Always ensure that both hands are in the operating
position before returning the machine to the ground.
● Switch on the motor according to the instructions with feet well away from rotating parts.
● Do not put hands or feet near or under rotating parts.
● Always stand clear of the discharge zone when operating the machine.
● Never pick up or carry the machine while the motor is running.
Remove the isolator (safety) key:
– whenever you leave the machine ；
– before clearing a blockage ；
– before checking, cleaning or working on the machine ；
– after striking a foreign object. Inspect the machine for damage and make repairs as necessary ；
– if the machine starts to vibrate abnormally (check immediately).
Maintenance:
● Keep all nuts, bolts and screws tight to be sure that the machine is in safe working condition.
● Check the grass catcher frequently for wear or deterioration.
● Examine the machine and replace worn or damaged parts for safety.
● Ensure replacement cutting blades of the right type are used.
● Always wear gardening gloves when handling or working near the sharp blades.
Recommendations for Optimal Handling of the Battery:
● Ensure the switch is in the off position before inserting the battery pack. Inserting the battery pack into
the machine that has the switch on could cause a serious accident.
● Keep the battery charger away from rain or moisture. Penetration of water in the battery charger
increases the risk of an electric shock.

● Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another battery pack.
● Do not charge other batteries. The battery charger is suitable only for charging lithium ion batteries within
the listed voltage range. Otherwise there is danger of fire and explosion.
● Keep the battery charger clean. Contamination can lead to danger of an electric shock.
● Before each use, check the battery charger, cable and plug. If damage is detected, do not use the
battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified
technician and only using original spare parts. Damaged battery chargers, cables and plugs increase the
risk of an electric shock.
● Do not operate the battery charger on easily flammable surfaces (e.g., paper, textiles, etc.) or
surroundings. The heating of the battery charger during the charging process can pose a fire hazard.
● Use only battery packs intended specifically for the machine. Use of any other battery packs may create
a risk of injury and fire.
● When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys,
nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
● Do not open the battery. Danger of short-circuiting.
● Protect the battery against heat, e.g., also against continuous sun irradiation and fire. There is danger
of explosion.
● Do not short-circuit the battery. There is danger of explosion.
● In case of damage and or improper use of the battery, vapors’ may be emitted. Always try and provide
for fresh air when operating the machine.
● Protect the battery against moisture and water.
● Store the battery only within a temperature range between 32 degrees and 100 degrees (F Range). For
example, do not leave the battery in the car in summer.
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Technical Data:
Model number TGP-LM-40
Blade width Inches 15
Height of cut Inches 1 to 3 1/2
Grass box capacity Gallons 10
Rated voltage Volts 40
Charging period Hours 1 to 2
Rated Amps Amps 4.4
Charger output
30V DC 900 mAH-1000mAH
Allowable charging temperature
range F Range 32 Degrees to 100 Degrees
Cutting time Minutes 60+
Speed Rpm 3800
Vibration emission value m/s
2
0.892
K=1.5
Sound pressure level dB(A) 77 K=3
Sound power level dB(A) 93.06 K=3
Guaranteed sound power level dB(A) 96

Assembly:
For Your Safety:
● Warning! Switch off, remove the isolator key and the battery before adjusting, cleaning or if cable is cut,
damaged or entangled.
● The blades continue to rotate for a few seconds after the machine is switched off.
● Caution –do not touch the rotating blade.
Handle assembly A:
1 ． Align with the bottom of the handle and the top of the handle as shown in the photo;
2 ． Screws should be placed from outside to inside;
3 ． Tighten nuts to secure placement.
Note: Ensure that the cable clips supplied are used to fix the cable to the handle.
Snap together the grass box B:
Place the grass box top with the grass collector-base by engaging the tabs along the edge together. Start in the
rear and work your way forward.

Grass box fitting/removing C:
Lift the deflector guard 8 and hold up, fit or remove the grass box 7.
For non-grass collection, the mower can be used without the grass box 7 in position, with the deflector guard 8
in the down position.
Starting D:
● The blade continues to rotate for a few seconds after the machine is switched off. Allow the
motor/blade to stop rotating before switching “on” again.
● Do not rapidly switch off and on.
Note: To aid starting push handle down to lift front wheels.
Fit the isolator key 11.
1. Press and hold the safety button 2.
2. Squeeze the switch lever 1 towards the handle.
3. Release the safety button 2.
Note: There is a short delay in the motor starting after engaging the switch lever 1.
Stopping:
Release the switch lever 1
If the mower is not going to be used immediately, please fit isolator key 11 as shown in the storage position. If
the isolator key is left in the machine without operating for a long period of time, this could cause damage to the
battery.
The machine is fitted with a blade brake. This safety feature stops the blade from rotating in a few seconds.
E
11
F
18

Inserting the Battery E:
1 . Lift the battery cover latch and lift up battery cover 18.
2 . Fit battery 6, when correctly fitted a “click” will be heard.
3 . Fit the isolator key as shown and ensure correct location.
4 . If the mower is not going to be used, immediately fit isolator key 11 as shown in the storage position.
5 . Close battery cover 18.
Removing the Battery:
Lift the battery cover latch and lift up the battery cover 18.
Remove isolator key, refit in storage position. Lift the battery cover latch.
Remove the battery 6.
Indication of the Element Lights:
Charging Procedure F:
The charging procedure starts as soon as the adapter of the battery charger is plugged into the socket outlet and
the battery 6 is inserted into the charging compartment 14.
Due to the intelligent charging method, the charging condition of the battery is automatically detected and the
battery is charged with the optimum charging current, depending on the battery temperature and voltage.
This gives longer life to the battery and always leaves it fully charged when kept in the charger for storage.
Control of the charging procedure is indicated via the charge control LED lights 15 and 16.
LED status light display ：
：：
：
If the battery is not installed (no load condition): bright red LED 15 and green LED 16 is not lit;
Rapid-charging Procedure:
When charging the battery pack, the green LED 16 flashes, and the red LED 15 is not lit;
Note: The rapid-charging procedure is only possible when the battery temperature is within the allowable
charging temperature range.
Battery Charged:
Fully charged, the green LED 16 is lit, and the red LED 15 is not lit. This rechargeable battery
can be used directly.
Fully charged the battery can be removed for immediate use.
With no battery inserted, continuous lighting of the green charge control LED 16 indicates that the main plug is
plugged into the wall outlet and that the battery charger is ready for operation.
No charging procedure possible:

Abnormal situation, the red LED 15 flashes and the green LED 16 is not lit.
The charging procedure can not be started and the battery cannot be charged (see “Trouble-shooting”).
Battery Charge-Control Indication:
The battery 6 is equipped with a charge-control indicator 13 which indicates its charge condition. The
charge-control indicator 13 consists of 3 green LED lights.
Press the button to start and the charging control indicators 12 and 13 will light. Release, the charge control
indicator and the lights go out.
LED Indicators Battery Capacity
Continuous lighting of 3 green LED
≥ 2/3
Continuous lighting of 2 green LED
≥ 1/3
Continuous lighting of 1 green LED
≤ 1/3
Flashing of 1 green LED Reserve
When no LED lights up after actuating the button 12, the battery is defective and must be replaced.
For safety reasons, the charge condition of the battery can only be checked when the product is at a standstill.
During the charging procedure, the three green LED light up one after the other and briefly go out. The battery
is fully charged when the three green LED lights up continuously. The three green LED lights will again light
up approximately 5 minutes after the battery has been fully charged.
Area of Cutting (Battery Duration):
· The area of cutting (battery duration) depends on lawn conditions, grass density, moisture content, grass length
and height of cut.
· Switching the machine on and off frequently during cutting will also reduce the area of cut (battery duration).
· To improve the area of cut (battery duration),it is recommended to cut more frequently, raise the cutting height
and walk at a normal pace.
Charging Recommendations:
With continuous or several repetitive charging cycles without interruption, the charger will warm up to the
touch. This is not meaningful and does not indicate a technical defect of the battery charger.
A significantly reduced working period after charging indicates that the battery is used and must be replaced.
Assembly:
● Do not connect the battery and/or the isolator key before product is completely assembled.
● Ensure the cables are not trapped when folding/ unfolding top/bottom handles. Do not drop the
handle.

Adjusting the Cutting Height G:
● Stop, release switch lever and wait until the motor stops before adjusting the height. The blades
continue to rotate after the machine is switched off, a rotating blade can cause serious injury.
● Caution – do not touch the rotating blade. For the first cutting of the season, a high cutting adjustment
should be selected.
The lawnmower can be set to 5 cutting heights between 1’’ and 3 1/2’’. Press the height of cut lever 10 inwards
then lift or push down the mower until required height is selected.
● Using the height of cut between 3/4’’-1’’ will shorten the battery duration.
Blade Maintenance H:
● Warning! Switch the machine off, remove the isolator key and the battery, and remove the grass box
before adjusting or cleaning the machine.
● Always wear gardening gloves when handling or working near the sharp blades.
Turn the machine on its right side and inspect the blade; if blunt or damaged, replace immediately.
Use the following procedure to remove and replace the blade:
Hold the blade 20 using gardening gloves (not provided) and use a screwdriver (not provided) to remove the
blade bolt 22, blade connector 21 and blade 20.
Fit the blade 20, blade washer 22 and the blade bolt 23. Ensure that the blade is in the correct direction facing
upward and then tighten the bolt 23 firmly. Ensure the screwdriver is removed before attempting to turn the
machine on.
● Do not lubricate blade or blade bolt during refitting.
G
1
5
1
0
H
20
21
22
23

Hand position adjustment I:
Follow step one to set the knob to the desired tightness in order to adjust the handle. Set the handle to the
appropriate height, then follow step 2 and tighten the knob completely.
Cutting the Grass/Safety Switch J:
The product is equipped with a protective overload system when mowing
that protects the motor. Always check your mowing path prior to starting
the machine and clear any debris.
A safety switch will activate when the blade is jammed, clogged or the
motor is overloaded. Immediately turn off the machine when this happens.
The safety switch will only reset when you release the handle.
Remove all obstacles, and wait one minute, then restart your Machine. The
safety switch will automatically reset.
Troubleshooting:
The following chart lists problem symptoms, possible causes and corrective action, if your machine does not
operate properly. If these do not identify and correct the problem, contact the seller or Turbo Garden’s customer
service department.
● Warning: Switch off and remove the isolator (safety) key before investigating any problems.
Problem Possible Cause Corrective Action
The machine does not
start
Possible clogging Check underneath the machine and clear out as
necessary (always wear gardening gloves)
Battery not fully charged Charge the Battery
Battery not inserted (properly) Insert the Battery correctly
Grass too long Increase height of cut and tilt machine to reduce
starting load
Isolator damage Contact Customer Service
Motor protector has activated Allow motor to cool /increase height of cut
I
J

Battery too hot/cold Allow to cool/warm
Isolator key not inserted
correctly/fully
Fit correctly
There is a short delay in the
motor starting after engaging
the switch lever
Hand switch lever from 1 to 3 to start the motor
Machine starts and
then immediately stops
Battery not fully charged Charge the Battery
Isolator key not inserted
correctly/fully
Fit correctly
Battery not inserted (properly) Insert the Battery correctly
Battery too hot/cold Allow to cool/ Increase height of cut
Machine functions
intermittently
Internal wiring of machine
damaged
Contact Customer Service
Motor protector has activated Allow motor to cool /increase height of cut
Machine leaves ragged
finish
Height of cut too low Increase height of cut(see “Adjusting the Cutting
Height”)
Cutting blade dull Replacing the blade(see “Blade Maintenance”)
Possible clogging Check underneath the machine and clear out as
necessary (always wear gardening gloves)
Blade fitted upside down Refit blade correctly(see “Blade Maintenance”)
Area of cut (battery
duration) not long
enough
Height of cut too low Increase cut height and walk slower
Grass too high Increase cutting height and walk slower
Grass wet or damp Wait until grass is dry and walk slower
Grass is dense Increase cutting height, walk slower and cut more
frequently
An additional battery can be
purchased from an authorized
seller
Contact Seller or Turbo Garden Products
Cutting blade not
rotating while machine
is switched on
Cutting blade obstructed Switch off machine and clear obstruction (always
wear gardening gloves)
Blade nut/bolt loose Tighten blade nut/bolts
Excessive
vibrations/noise
Blade nut/bolt loose Tighten blade nut/bolts
Cutting blade damaged Contact Customer Service
No charging procedure
possible
Battery contacts contaminated Clean the battery contacts (e.g. by inserting and
removing the battery several times) or replace the
battery （ Batteries can be purchased from seller or
Turbo Garden Products ）
The battery is defective, due to
a disconnection in the battery
Replace the battery （ Batteries can be purchased from
seller or Turbo Garden Products ）
The charge control
LED lights 15 and 16
respectively, do not
light up after inserting
the main plug into the
power socket
Main plug of battery charger
not plugged in (properly)
Insert main plug (fully) into the socket outlet
Socket outlet, main cable or
battery charger defective
Check power supply voltage and if necessary,
purchase a new battery charger from seller or Turbo
Garden Products.
After Usage/Storage:
Always remove the isolator key after use. Clean the exterior of the machine thoroughly using a soft brush and
cloth. Do not use water, solvents or polishes. Remove all grass and debris, especially from the ventilation slots.

Turn the machine on its side and clean the blade area. If grass cuttings are compacted in the blade area, remove
with a wooden or plastic implement.
● Always wear gardening gloves when handling or working near the sharp blades.
Store the machine in a dry place. Do not place other objects on top of the machine. To save space, fold up the
handle fully.
● Ensure the cables are not trapped when folding/unfolding top/bottom handles. Do not drop the handles.
The machine can be stored with the grass box disassembled.
Transport:
The battery is tested according to UN document ST/SG/AC.10/11/Rev.3 Part III, subsection 38.3. It has
effective protection against internal overpressure and short circuiting as well as devices for the prevention of
violent rupture and dangerous reverse current flow.
The lithium-equivalent content in the battery is below applicable limit values. Therefore, the battery is not
subject to national or international regulations pertaining to dangerous mediums, neither as an individual
component nor when inserted into a machine. However, the regulations governing dangerous goods may be
relevant when transporting several batteries. In this case, it can be necessary to comply with special conditions
(e.g., concerning the packaging). This product contains chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm.
Return Policy:
Your satisfaction is guaranteed. If you are not satisfied with your purchase, simply return the item in its original
condition and original carton box, within 30 days, for a full refund, less shipping. The buyer is responsible for
return shipping charges. Returns are subject to a restocking fee of up to 40% of the purchase price. Missing
parts will be charged at full suggested retail cost. After 30 days, returns are only accepted for repair or
replacement under the manufacturer’s warranty. All shipping charges are the responsibility of the buyer.
Turbo Garden Products guarantees all our products to be free from defects. Defective products may be returned
within 7 days of receipt of the product for repair or replacement only. After 7 days, the buyer is responsible for
return shipping charges as stated in the manufacturer’s warranty.
Please contact Turbo Garden Products toll free at 1-888-51-TURBO for an RMA number before returning the
product. Return shipping labels will be e-mailed to the customer if approved.
There are no returns on parts orders.
Accessories:
Caution: Only Turbo Garden Product accessories are recommended for use with your product. The use of any other
accessory or attachment will void the warranty. The accessories listed in this manual are available at extra cost from
your Turbo Garden Products service center.
TG-LM-40. . . . . . . . . . . . . . . . . . . . 40 Volt Lithium Battery by LG
TG-B-40. . . . . . . . . . . . . . . . . . . . . Battery Charger/120 Volt Adapter
TG-BL-15. . . . . . . . . . . . . . . . . . . . . Replacement Blade
Additional accessories, not listed above, are available from our customer service department by visiting our website at
www.turbogardenproducts.com, or by calling the toll free number (1-888-51-TURBO).

LIMITED WARRANTY PARTS AND LABOR
Turbo Garden Products warrants this product to be free from defects in material and workmanship within the following
warranty period, starting from the date of sale to the original consumer only.
If this product proves defective within the FIVE (5) YEAR warranty period (two years on battery) Turbo Garden
Products will repair or replace (at Turbo Garden’s sole discretion) the defective product. Said product must be first
returned, with your sales receipt, to the retailer of purchase. If the retailer does not honor the 5 year warranty period
contact Turbo Garden Products customer service for repair or replacement options. The transportation cost to the
service depot is the responsibility of the owner. The transportation back to the consumer is the responsibility of Turbo
Garden Products.
This warranty does not apply to any Turbo Garden Product which is used for commercial, rental, or industrial
purposes, is damaged by accident, misuse, abuse, improper line voltage, water, lighting, or any acts of God. This
warranty is void if product is altered, modified, or if any parts or service covered by this warranty are furnished by
anyone other than Turbo Garden Products or one of its independent Authorized warranty Stations. This warranty
does not cover cartons, carrying straps, battery accessories, cosmetic parts, or any other accessories used in
connection with the product or consequent damages due to a defect in the product.
ALL IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WARRANTY. THIS IS THE COMPLETE
WARRANTY STATEMENT AND NO OTHER EXPRESSED WARRANTY IS VALID AGAINST TURBO GARDEN
PRODUCTS. SOME STATES/ PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTY LASTS OR AN EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTAL DAMAGES, SO
THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.
This warranty gives you specific legal rights, and you may have other rights which may vary from state to state
(province to province).
TURBO GARDEN PRODUCTS
P.O. Box 1062
Yorba Linda, CA 92885
Phone Toll Free (1-888-51-TURBO)
Tel: [phone]
Fax: [phone]
E-Mail to: [e-mail]
For registration of your product, please call
our toll free number, as shown above, or visit our website at:
www.turbogardenproducts.com
KEEP YOUR SALES SLIP WITH THIS WARRANTY STATEMENT
YOUR REGISTRATION INFORMATION WILL NOT BE SOLD OR SHARED WITH ANY OTHER COMPANY