Turbo BTH2621ALP User manual

Manual#P80151153B-Date:2021/04/23
Failure tocomplywith theseinstructionscould
resultin afire or explosion that could cause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrillwasassembled byyouor
someoneelse, youmustread thisentire manual
before using yourgrillto ensure thegrillis
properly assembled, installed and maintained.
Use yourgrillat least 3 feetaway fromany
wall or surface. Use your grillat least 3feet
away fromcombustibleobjectsthatcanmeltor
catch fire such as vinyl or wood siding, fences
andoverhangsorsourcesof ignition including
pilotlightsonwaterheatersand liveelectrical
appliances.
THISGAS APPLIANCEIS DESIGNEDFOR
OUTDOORUSEONLY.
Never useyour gasgrillinabuilding,garage,
porch,shed, breezewayor anyotherenclosed
area.
Never obstructthe flowofventilationair
aroundyourgasgrill housing.
Never disconnectthe gas regulator or anygas
fittingwhileyour grill islit. Alit grillcan ignite
leaking gas andcauseafire or explosion which
could result inproperty damage, personal injury
or death.
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WARNING
! !
Ÿ
Grill Information Center:
Ÿ
Ÿ
NOTETO ASSEMBLER/INSTALLER:
Leave this manual withthe consumer.
NOTETOCONSUMER:
Keepthis manualforfuturereference.
RECORDYOURSERIAL#
__________________
(see silverCSA label on mainbodyof grill)
IMPORTANT:
Ÿ
FREEHELP
FROMTHE GRILLEXPERTS
Barbeques Galore is the expert onthis
product and trained to help you with:
visit www.grandhall.com or call:
1-800-474-5587
Monday-Friday8:00am-4:30pmPST
AssemblyQuestions
Grill Operation
Replacement ofDamaged or Missing parts
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LiquidPropaneGas (LPG) Grill
ModelsBTH2621(A,B)LP,BTH3221(A,B)LP
Operator'sManual
NaturalGas(NG)Grill
ModelsBTH2621(A,B)NG,BTH3221(A,B)NG
BTH2621BLP/NG BTH3221BLP/NG
BTH3221ALP/NG
BTH2621LP/NG
(BTH2621B+UN2621ACT) (BTH3221B+UN3221ACT)

Table of Contents
PrimarySafetyWarnings............................1-3
Pre-AssemblyInstructions...............................3
PartDiagramsand Lists............................4-10
AssemblyInstructions.................................11-15
Use &Care Instructions:
Gas Safetyand LeakTests..............16-19
Lighting Instructions and LightOperation..20
Troubleshooting...........................................21
TransformerInstructions.............................22
Cleaning and Maintenance......................23-24
CookingGuide..........................................A1-A4
FrequentlyAskedQuestions...................A5-A6
Warranty...........................................BackCover
2
Donot storeorusegasolineor other
flammableliquids orvapors in the
vicinityof this or anyother
appliances.
AnLPcylindernotconnectedfor
use shall not bestoredin thevicinity
ofthis oranyotherappliance.
1.
2.
LPGmodelsmust be used withLiquidPropane
Gasandtheregulator assembly supplied.
NaturalGas modelsmustbeusedwithNatural
Gas only.Any attemptto convert thegrill from
one fuel typeto another is extremelyhazardous
and will voidthe warranty.
Keepgasregulatorhoseawayfromhotgrill sur-
faces anddripping grease.Avoid unnecessarytwist-
ingof hose.Visuallyinspect hose priortoeachuse
for cuts,cracks, excessivewear or otherdamage.
Ifthe hose appearsdamageddonotusethegas
grill.Call 1-800-474-5587 foracertifiedreplace-
menthose.
CaliforniaProposition65
Combustionbyproductsproducedwhen usingthis
product contain chemicals known tothe State of Cali-
fornia to cause cancer, birthdefects,orotherreproduc-
tive harm.
Brass components onthe grill,such ashose fittings,
propane cylinder valves (sold separately) and burner
valvestems, contain lead which is knownto the State
of Californiatocause cancer,birth defects, orother
reproductive harm.
Neveruse charcoal or lighter fluid in this gas grill.
Failure to comply with these instructionscouldresult
in a grease fire or explosion that couldcause serious
bodilyinjury, deathor propertydamage.
Beforeeachuseof your grill: InspecttheGreaseTray,
GreaseTray HeatShieldand inside ofthe GrillBowl to
besurethereisnoexcessive greaseanddebris
buildup. Clean the Grease Tray,Grease TrayHeat
Shield and inside ofthe Grill Bowlfrequentlyto elimi-
nategrease/debrisbuild-upandtopreventgrease
fires. Failuretocomplywiththeseinstructions could
result inagrease fire andeven asubsequent explo-
sionthat could cause serious bodily injury,death or
propertydamage.
DANGER
!!
1.
2.
3.
4.
If you smell gas:
Shutoffgastotheappliance.
Extinguish anyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
the appliance andimmediatelycall
your gas supplieroryourfire
department.
WARNING
! !
WARNING
! !
CSA label located on
thebowl rear panel.
Never coverorwraptheCookingGrids,bottomof
theGrillBowl,GreaseTraywithaluminum foilor
anyother materialthatwillabsorb grease.
! !
WARNING
!
Thisappliance, wheninstalled,mustbeelectri-
callygrounded inaccordancewith localcodes
or,in the absence oflocal codes, with the
NationalElectricalCode,ANSI/NFPA 70, orthe
Canadian Electrical Code, CSA C22.1.
Keepanyelectrical supplycord and the fuel
supplyhoseawayfromanyheatedsurfaces.
WARNING !

Pre-AssemblyInstructions ForYour Safety
CAUTION
! !
Failuretocomplywiththeseinstructionsmayresult
in ahazardous situation which, if not avoided, may
resultininjury.
ForsafeoperationensuretheGasValve Assem-
blyOrifice isinsidetheBurnerTubebeforeusing
yourgrill. (Seefigure).If the Orifice isnotinside
the Burner Tube, lighting the Burner maycause
explosionand/orfireresultinginseriousbodily
injuryand/or propertydamage.
METHOD1:Bendastiffwireorwirecoathanger
into asmallhook as shown and runthehook
throughtheBurnerTubeandinsidethe Burner
severaltimestoremovedebris.
METHOD 2: Use abottle brush withaflexible
handleandrunthebrushthroughthe Burner
Tubeand insidethe Burner severaltimesto
removeanydebris.
METHOD3: Use an air hoseto force air through
eachBurner Tube.The forcedairshould pass
debrisor obstructionsthrough the Burner and out
the Ports.
TOCLEANBURNERTUBE,
INSERTHOOK
HERE
Burner Tube
9
3
Burner Port Foot
1.
2.
3.
4. Refertothe figurebelowandperformoneofthese
3cleaningmethods:
Carefully lift each Burner upandawayfrom theGas
ValveOrifice.
Check and clean Burner/Venturi Tubesfor insects
and insect nests. Aclogged tube can lead to afire
beneath thegrill.
Spiders and small insects can spin webs and nest
inthegrillBurnerTubesduringtransitandware-
housingwhichcanleadtoagasflowobstruction
resultingin afire in andaround the Burner Tubes.
Thistype of"FLASHBACK FIRE" can cause serious
grill damageandcreate an unsafeoperating con-
ditionfortheuser.
Toreduce thechance of FLASHBACK FIRE
you must cleanthe Burner Tubes as follows
beforeinitial use. Alsodothisatleastoncea
monthin summer and fallor whenever spidersare
active inyour area,andif yourgrill hasnotbeen
used for an extendedperiodoftime.
Removethescrewsfromthe rearofeachMain Burner
usingaPhillipshead screwdriverorwrench.
WARNING: Greasecangetveryhot.AlwayshandletheGrease
Traywith aflameretardant BBQ mitt.Before removingthe
Tray,alwaysbesurethatthe grillhas properlycooled.Be
aware that the Traydoes contain grease and be extremely
careful whenremovingthe Tray to prevent spillage. Failure to
followthese instructions couldcauseseriousbodilyinjury or
property damage.
Grill InstallationCodes
Theinstallation must conformwith localcodesor,in the
absenceoflocalcodes,witheitherthe NationalFuel Gas
Code, ANSI Z223.1/NFPA54,NaturalGasand Propane
Installation Code,CSAB149.1, orPropaneStorage and
HandlingCode, B149.2.
PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
ToolsRequiredforAssembly:
Protectivework gloves
Protectiveeyewear
You will need assistance from another person tohandle
the grill headandotherlarge, heavyparts.
Open lidof shipping carton. Removetop sheet of
cardboard andpackingmaterials.Lay cardboardsheet
on floorand use as awork surfaceto protect floor and
grill parts fromscratches.
Youmayslice the cartonfront corners with autilityknife
tolay openthecartonfrontpanel.Thisallows youto
raisethe Lidandremovethecomponentspacked inside,
making iteasier to lift.
Use theHardwareand Part Diagrams to ensure allitems
are includedand freeof damage.
Do not throw awaythe bags ofhardware that are in-
cluded with boxed parts. These are required for assem-
bly.
Do not assembleor operate the grillifit appears
damaged. Iftherearedamagedor missingpartswhen
you unpack theshippingboxor youhavequestionsdur-
ingthe assembly processcall 1-800-474-5587 M-F 8AM-
4:30PMPSTfor assistance.
Phillips headscrewdriver
Orifice BurnerTube
Gas Valve Assembly
WARNING
CAUTION !
Whenusingelectrical appliances, basic safety
precautions should alwaysbe used.
!

4
HardwareDiagram forModelsBTH2621BLP/NG&BTH3221BLP/NG
Hardware PartsListforModelsBTH2621BLP/NG &BTH3221BLP/NG
PanHeadScrew3/16"x3/8"
Qty.5(For Model BTH2621BLP)
Qty.7(For Model BTH3221BLP)
Qty.2(For Model BTH3221BNG)
Part #S182G03061
PART# PARTDESCRIPTION QTY PURPOSE OFPART
P06013018C HardwarePack 1 ForuseinassemblyofModelsBTH3221B,BTH2621B
S182G03061 PanHead Screw 3/16" x3/8" 2 Installthe TransformerBracket(For BTH3221B Only)
S182G03061 PanHead Screw 3/16" x3/8" 2 Installthe BracketwithLP Regulator(LPGModel Only)
S182G03061 PanHead Screw 3/16" x3/8" 3 Installthe TankTraySetontothe BottomPanel (LPGModel Only)
AABattery 1

PartsDiagramfor Models BTH2621BLP/NG
5
1
2a
3
5
6
13
15
4
7
86
25
9
9
26
35
37
38
39
21
20
19
42 41
32
16
23
40
34A
36
33
18
22
17
43
31
29
30
24
27
14
14
11
12
10
28
31
2b
34B

6
KEY DESTRIPTION PART# QTY.
1LidAssembly P0014648A4 1
2a TemperatureGauge P00601551A 1
2b TemperatureGauge Seat P00614031A 1
3 Lid HandleBracket,Left P00307053D 1
4 Lid Handle Bracket,Right P00308053D 1
5 LidHandle P00215041H 1
6ProtectivePad P05518002I 4
7 Lid AssemblyBracket,Left P033200074 1
8 Lid AssemblyBracket, Right P033200084 1
9 Lid Hinge withNut P05501136L 2
10 LidTrimPlateBracket P03318007A 2
11 LidAssemblyReinforcing Bracket,Left P033180084 1
12 Lid AssemblyReinforcing Bracket, Right P033180094 1
13 Lid TrimPlate P0011470K4 1
14 WarmingRack Bracket P01529003J 2
15 WarmingRack P01514023B 1
16 Cooking Grid P016060404 2
17 FlameTamerwithCeramic P01720041A 3
18 Burner/Main P02001070B 3
19 TrimPanel,Rear P075150294 1
20 BowlSide Panel,Rear/Upper P0075823B4 1
21 Bowl Side Panel, Rear/Lower P0073759F4 1
22 BurnerBracket P022080274 1
23 BowlRearPanel Assembly P0077901B4 1
24 BowlFrontPanel P0076318B4 1
25 Bowl Side Panel, Left P007613664 1
26 Bowl Side Panel,Right P007623564 1
27 BowlSide TrimPlate,Left/ Upper P0078101R4 1
28 BowlSide TrimPlate, Right/ Upper P0078201R4 1
29 BowlSide TrimPlate,Left/ Lower P0078301R4 1
30 BowlSide TrimPlate, Right/ Lower P0078401R4 1
31 GreaseShield P069021424 2
32 Electric WiresSet/Electrode P02615207A 1
33 GasCollectorBoxwithElectrode P02608059C 2
34A GasValve/Manifold Assembly Y0060873 1
34B GasAdaptorBracket P033040854 1
35 Bowl FrontTrimPlateAssembly P0291389F4 1
36 Control Panel P029139064 1
37 Control Knob Seat P03445014A 3
38 Control Knob forMain Burner PO3435025U 3
39 Electric Ignitor P02502474F 1
40 GreaseTrayHeatShield P069040674 1
Parts List for Model BTH2621BLP/NG

Parts List for Model BTH2621BLP/NG
7
KEY DESTRIPTION PART# QTY.
41 GreaseTrayHandle P0272017C4 1
42 GreaseTray P027179234 1
43 GreaseTraySlide Set P05516140M 1
44 Lighting Stick P05507140M 1
45 RegulatorHoseConnector(LPG) - not included P03901056C 1
46 RegulatorWithHose(LPG) - not included P03635005A 1
47 RegulatorWithConnector(NG) P03614005C 1
48 TankTraySet(LPG) - not included Y0340055 1
A1 LEDRectifierwithWireAssembly P05383027B 1
A2 BatteryPack /LED P05301014B 1
HardwarePack P06013018C 1
Operator'sManual P80151153B 1

Parts Diagram for Model BTH3221BLP/NG
8
21
7
3
2a
5
4
6
8
28
9
48
29
42
41
39
38
44
26
1
6
15
16
46
47
13
40
43
20
20
19
19
45
51
49
22
18
24
37A
36a
17
25
10
55
35
34
32
33
27
10
14
31
30
12
11
14 23
34
54
9
36b
2b
50
A1
37B

Parts List for Model BTH3221BLP/NG
9
KEY DESTRIPTION PART# QTY.
1LidAssembly P0014764A4 1
2a TemperatureGauge P00601551A 1
2b TemperatureGauge Seat P00614031A 1
3 LidHandleBracket,Left P00307053D 1
4 LidHandleBracket, Right P00308053D 1
5 LidHandle P00215039H 1
6ProtectivePad P05518002I 4
7LidAssemblyBracket, Left P033200074 1
8 LidAssemblyBracket, Right P033200084 1
9 LidHingewithNut P05501136L 2
10 LidTrimPlateBracket P03318007A 2
11 LidAssemblyReinforcingBracket,Left P033180084 1
12 LidAssemblyReinforcing Bracket, Right P033180094 1
13 LidTrimPlate P0011471K4 1
14 Warming Rack Bracket P01529003J 2
15 Warming Rack P01515032B 1
16 Cooking Grid P01606041B 4
17 FlameTamerwithCeramic P01720041A 4
18 Burner/Main P02001070B 4
19 LampCover P053520134 2
20 LampAssembly P05352028B 2
21 BowlSidePanel, Rear/Upper P0075824B4 1
22 TrimPanel,Rear P075150274 1
23 BowlSidePanel,Rear/ Lower P0073760F4 1
24 BurnerBracket P022043774 1
25 Crosslight Channel P02212415A 1
26 BowlRearPanelAssembly P0078001B4 1
27 BowlFront Panel P0076319B4 1
28 BowlSidePanel, Left P007613664 1
29 BowlSidePanel,Right P007623564 1
30 BowlSideTrimPlate,Left / Upper P0078101R4 1
31 BowlSide TrimPlate,Right / Upper P0078201R4 1
32 BowlSideTrimPlate,Left / Lower P0078301R4 1
33 BowlSide TrimPlate,Right / Lower P0078401R4 1
34 GreaseShield P069021424 2
35 ElectricWiresSet P02615207A 1
36a GasCollectorBoxwithElectrode P02608059C 1
36b GasCollectorBoxwithElectrode P02608060A 1
37A GasValve/ManifoldAssembly Y0060874 1
37B GasAdaptorBracket P033040854 1

Parts List for Model BTH3221BLP/NG
Important: Use only Barbeques Galore's replacement parts.Theuse ofanypartthatisnotBarbeques Galore's replacement
partcanbedangerousand will alsovoidyourproductwarranty. KeepthisOperator'sManualfor convenientreferraland
forpartreplacement.
For the repairor replacement parts you need:
Call 1-800-474-5587 M-F8AM-4:30PMPST
Toobtainthecorrectreplacement partsforyour gasgrill,please refer tothe partnumbersinthispartslist. The following
informationisrequired to ensureyoureceivethecorrectparts:
1.ModelandSerialNumber (see CSAlabel ongrill)
2. Part Number
3. Part Description
4.Quantityofpartsneeded
10
KEY DESTRIPTION PART# QTY.
38 BowlFrontTrimPlateAssembly P029158934 1
39 ControlPanel P029159034 1
40 SwitchforLight P05360001B 1
41 ControlKnob Seat P03445014A 4
42 ControlKnob forMainBurner P03435025U 4
43 ElectricIgnitor, 2-Port P02502474F 1
44 GreaseTrayHeatShield P069040684 1
45 GreaseTrayHandle P0272018C4 1
46 GreaseTray P027179334 1
47 GreaseTraySlide Set P05516140M 1
48 LightingStick P05507140M 1
49 TransformerBracket P03328057A 1
50 TransformerWireset P05352031B 1
51 Transformer P05374021B 1
52 RegulatorHoseConnector(LPG) - not included P03901056C 1
53 RegulatorAssembly(LPG) - not included P03635005A 1
54 RegulatorWithConnector(NG) P03614005C 1
55 TankTraySet(LPG) - not included Y0340055 1
A1 LEDRectifierwithWireAssembly P05383028B 1
HardwarePack P06013018C 1
Operator'sMaual P80151153B 1