Turbo BTH2610ALP User manual

Manual#P80151106A- Date:2010/04/12
Failuretocomplywiththeseinstructionscould
resultinafireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
Whetherthisgrill wasassembled byyouor
someoneelse,youmustreadthisentiremanual
beforeusing yourgrilltoensurethe grillis
properlyassembled,installedandmaintained.
Use yourgrill atleast3feetaway fromany
wall orsurface. Useyourgrill atleast 3feet
awayfromcombustibleobjectsthatcanmeltor
catchfiresuchasvinylorwood siding,fences
and overhangsorsourcesof ignition including
pilotlightson waterheatersand liveelectrical
appliances.
THISGASAPPLIANCEISDESIGNEDFOROUT-
DOORUSEONLY.
Never useyourgasgrillinagarage,porch,
shed,breezewayoranyotherenclosedarea.
Never obstructthe flowofventilation air
around yourgasgrill housing.
Never disconnectthe gasregulatororanygas
fitting while yourgrillislit. Alitgrill canignite
leakinggasandcauseafireorexplosionwhich
couldresultinpropertydamage,personalinjury
ordeath.
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WARNING
! !
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Grill Information Center:
Ÿ
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NOTETOASSEMBLER/INSTALLER:
Leavethismanualwiththeconsumer.
NOTETOCONSUMER:
Keepthismanualforfuturereference.
RECORDYOURSERIAL#
__________________
(seesilverCSAlabelonmainbodyofgrill)
IMPORTANT:
Ÿ
Operator'sManual
FREEHELP
FROMTHEGRILLEXPERTS
Grand Hall isthe expertonthisproduct
andtrained tohelpyouwith:
visitwww.grandhall.comorcall:
1-877-934-7455
Monday-Friday8:00am-4:30pmCST
AssemblyQuestions
GrillOperation
ReplacementofDamagedorMissingparts
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LiquidPropaneGas(LPG)Grill
ModelsBTH2610ALP,BTH3210LLP
NaturalGas(NG)Grill
ModelsBTH2610ANG,BTH3210LNG
BTH2610ALP/NG BTH3210LLP/NG
ByBarbequesGalore. R

2
Donotstoreorusegasolineorother
flammableliquidsorvaporsinthe
vicinityofthisoranyotherappli-
ances.
AnLPcylindernotconnectedfor
useshallnotbestoredinthevicinity
ofthisoranyotherappliance.
1.
2.
•LPGmodelsmustbeusedwithLiquidPropane
Gasandtheregulatorassemblysupplied.Natural
GasmodelsmustbeusedwithNaturalGasonly.
Anyattempttoconvertthe grillfromonefueltype
toanotherisextremelyhazardousandwillvoidthe
warranty.
Keepgas regulatorhoseawayfromhotgrill
surfaces anddripping grease.Avoidunnecessary
twisting ofhose.Visuallyinspecthosepriorto
each use forcuts,cracks,excessive wearorother
damage.If thehose appearsdamageddonotuse
thegas grill.Call1-877-934-7455 foracertified
replacementhose.
CaliforniaProposition 65
Combustionbyproductsproduced when using this
productcontainchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,orother
reproductiveharm.
Brass componentson the grill,such ashose fittings,
propanecylindervalves(soldseparately)and burner
valvestems,containleadwhichisknowntothe State
ofCaliforniatocausecancer,birthdefects,orother
reproductiveharm.
Neveruse charcoal orlighterfluidinthisgas grill.
Failuretocomplywiththese instructionscouldresult
inagrease fireorexplosionthatcouldcauseserious
bodilyinjury,deathorpropertydamage.
TheGreaseTraymustbe visuallyinspectedbefore
each grilluse.RemoveanygreaseandwashGrease
Traywithamildsoap andwarmwatersolution.
Failuretocomplywiththeseinstructions could
resultinagreasefireorexplosionthatcouldcause
seriousbodilyinjury,deathorpropertydamage.
•
•
•
•
!
Thisappliance,when installed,mustbe electri-
callygrounded inaccordancewithlocalcodes
or,inthe absenceoflocalcodes,withthe
National Electrical Code,ANSI/NFPA 70, orthe
Canadian Electrical Code,CSA C22.1.
Keep anyelectricalsupplycordand the fuel
supplyhoseawayfromanyheated surfaces.
•
•
WARNING !
WARNING
! !
WARNING
! !
TableofContents
Primary SafetyWarnings............................1-3
Pre-AssemblyInstructions................................3
PartDiagramsand Lists............................4-11
AssemblyInstructions.................................12-15
Use&CareInstructions:
•GasSafetyand LeakTests..............16-18
• NaturalGasConnection............................19
•LightingInstructions...................................20
•Troubleshooting...........................................21
CleaningandMaintenance.......................23-24
CookingGuide..........................................A1-A4
FrequentlyAsked Questions..................A5-A6
RepairProtectionAgreements.....................A8
DANGER
!!
1.
2.
3.
4.
Ifyousmell gas:
Shutoff gas totheappliance.
Extinguishanyopenflame.
Openlid.
Ifodorcontinues,keepawayfrom
theappliance andimmediatelycall
yourgas supplieroryourfire
department.
CSA labellocated
on the RearBowl
Panelofthe grill.

Pre-AssemblyInstructionsForYourSafety
WARNING
CAUTION
! !
Failuretocomplywiththeseinstructionsmay result
inahazardoussituationwhich,ifnotavoided,may
resultininjury.
Forsafeoperation ensuretheGas ValveAssem-
blyOrificeisinsidetheBurnerTubebeforeusing
yourgrill.(See figure)IftheOrificeisnotinside
theBurnerTube,lighting theBurnermaycause
explosion and/orfireresulting inseriousbodily
injuryand/orpropertydamage.
METHOD 1:Bend astiff wireorwirecoathanger
intoasmall hook as shownand run thehook
through theBurnerTubeand insidetheBurner
severaltimes toremovedebris.
METHOD 2:Use abottlebrushwithaflexiblehandle
and run thebrushthrough theBurnerTubeand
insidetheBurnerseveraltimes toremoveany
debris.
METHOD 3:Use anairhose toforceairthrough
each BurnerTube.Theforcedairshouldpass
debrisorobstructionsthrough theBurnerand out
thePorts.
TOCLEANBURNERTUBE,
INSERTHOOK
HERE
BurnerTube
9
3
BurnerPort Foot
1.
2.
3.
4. Refertothefigurebelowandperformone ofthese
3cleaningmethods:
CarefullylifteachBurnerupandaway fromtheGas
ValveOrifice.
CheckandcleanBurner/Venturi Tubesfor insectsand
insectnests.Acloggedtubecanlead toafirebeneath
the grill.
Spidersand small insectscanspinwebsand nest
inthegrill BurnerTubes during transitand ware-
housing which canleadtoagas flowobstruction
resulting inafireinand around theBurnerTubes.
Thistypeof"FLASHBACK FIRE"cancause serious
grill damageand createanunsafeoperating con-
dition fortheuser.
Toreduce thechance ofFLASHBACK FIRE
you mustcleantheBurner Tubes as follows
before initialuse. Alsodo thisatleastoncea
monthinsummerand fall orwheneverspidersare
activeinyourarea,and ifyourgrill has notbeen
usedforanextendedperiod oftime.
Remove thescrewsfromtherear ofeachMainBurner
usingaPhillipsHeadScrewdriver.
WARNING: Greasecangetveryhot. Alwayshandlethe Grease
Tray withaflameretardantBBQmitt.Beforeremovingthe
Tray,alwaysbe surethatthegrill hasproperlycooled.Be
awarethatthe Traydoescontaingreaseandbeextremely
carefulwhenremoving theTraytopreventspillage.Failure
tofollowthese instructionscouldcause seriousbodilyinjury
orpropertydamage.
Grill Installation Codes
The installationmustconformwithlocalcodesor,inthe
absence oflocalcodes,witheithertheNationalFuelGas
Code,ANSIZ223.1/NFPA54,NaturalGasandPropance
InstallationCode,CSAB149.1,orPropaneStorageand
HandlingCode,B149.2.
•
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PRE-ASSEMBLY
Readandperformthefollowingpre-assemblyinstruc-
tions:
ToolsRequiredforAssembly:
protectiveworkgloves
protectiveeyewear
You will needassistancefrom2peopletohandlethe
grillheadand otherlarge,heavyparts.
Openlidofshippingcarton.Removetopsheetof
cardboardandpacking materials.Lay cardboardsheet
onflooranduseasaworksurfacetoprotectfloorand
grillpartsfromscratches.
Youmayslicethecartonfrontcornerswithautilityknife
tolayopenthecarton frontpanel.Thisallowsyou to
raise theLidand remove thecomponentspackedin-
side,makingiteasiertolift.
UsetheHardwareandPartDiagramstoensureall items
areincluded andfreeofdamage.
Donotthrowawaythebagsofhardwarethatarein-
cluded withboxedparts.These arerequiredforassem-
bly.
Donotassembleoroperatethe grillifitappearsdam-
aged.If therearedamagedormissingpartswhenyou
unpacktheshippingboxoryou havequestions during
theassemblyprocess call 1-877-934-7455 M-F8AM-
4:30PMCSTforassistance.
CAUTION !
Whenusing electricalappliances,basicsafety
precautionsshould always beused.
!
Orifice BurnerTube
GasValveAssembly
PhillipsHeadScrewdriver

Hardware Parts List for Models BTH2610ALP
Hardware Diagramfor Models BTH2610ALP
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030016A HardwarePack 1 ForuseinassemblyBTH2610ALP
S112G0306A PhillipsHead Screw3/16"x3/8" 2
S313G0306A Flange Nut 3/16" 2
S112G0306B PhillipsHead Screw3/16"x3/8" 4
S313G0306B Flange Nut 3/16" 4
S233G04084 Wing Bolt 1/4"x1/2" 1 InstallTankHolderAssembly
Installthe TankHolderBrackets
Installthe LPRegulatorBracket
AlreadyinstalledontheTankHolder
4
Hardware Diagramfor Models BTH2610ANG
Hardware Pack for Model BTH2610ANG
*OneBattery/AA includedin theHardwarePack
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030017A HardwarePack 1 ForuseinassemblyforModelsBTH2610ANG
S112G03041 PhillipsHeadScrew3/16"x1/4" 2 Installthe NGRegulator
S112G03081 PhillipsHeadScrew3/16"x1/2" 3
S313G03051 Flange Nut3/16" 3 InstallNGRegulatorBracket
PhillipsHeadScrew
3/16"x1/2"
Qty.3
Part#S112G03081
PhillipsHeadScrew
3/16"x1/4"
Qty.2
Part#S112G03041
FlangeNut3/16"
Qty.3
Part#S313G03051
*OneBattery/AA includedin theHardwarePack
Wing Bolt1/4"x1/2"
Qty.1
Part#S233G04084
ForInstalling theTankHolderAssembly
(Alreadyinstalledin TankHolderAssembly)
PhillipsHeadScrew
3/16"x3/8"
Qty.2
Part#S112G0306A
FlangeNut3/16"
Qty.2
Part#S313G0306A
PhillipsHeadScrew
3/16"x3/8"
Qty.4
Part#S112G0306B
FlangeNut3/16"
Qty.4
Part#S313G0306B

5
*OneBattery/AA includedin theHardwarePack
Hardware Parts List for Model BTH3210LNG
Hardware Diagramfor Model BTH3210LNG
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030019A HardwarePack 1 Foruseinassemblyfor BTH3210LNG
S112G03041 PhillipsHead Screw3/16"x1/4" 2 Installthe NGRegulator
S112G03081 PhillipsHead Screw3/16"x1/2" 3
S313G03051 Flange Nut3/16" 3 InstallNGRegulatorBracket
Hardware Diagramfor Models BTH3210LLP
Hardware Parts List for Models BTH3210LLP
PART# PARTDESCRIPTION QTY PURPOSEOFPART
P06030018A HardwarePack 1 ForuseinassemblyforBTH3210LLP
S112G0306A PhillipsHead Screw3/16"x3/8" 2
S313G0306A Flange Nut3/16" 2
S112G0306B PhillipsHead Screw3/16"x3/8" 4
S313G0306B Flange Nut3/16" 4
S233G04084 Wing Bolt1/4"x1/2" 1 InstallTankHolderAssembly
Alreadyinstalledon theTankHolder
Installthe TankHolderBrackets
Installthe LPRegulatorBracket
PhillipsHeadScrew
3/16"x1/2"
Qty.3
Part#S112G03081
PhillipsHeadScrew
3/16"x1/4"
Qty.2
Part#S112G03041
FlangeNut3/16"
Qty.3
Part#S313G03051
*OneBattery/AA includedin theHardwarePack
Wing Bolt1/4"x1/2"
Qty.1
Part#S233G04084
ForInstalling theTankHolderAssembly
(Alreadyinstalledin TankHolderAssembly)
PhillipsHeadScrew
3/16"x3/8"
Qty.2
Part#S112G0306A
FlangeNut3/16"
Qty.2
Part#S313G0306A
PhillipsHeadScrew
3/16"x3/8"
Qty.4
Part#S112G0306B
FlangeNut3/16"
Qty.4
Part#S313G0306B

PartsDiagramforModelsBTH2610ALP/NG
6
1
2
3
6
7
5
4
8
9
10
11
12
13
17
16
22
24
27B
28
29
26
23
18
21
25
37
27A
41 42
19
20
30
44
45
32
31
33
46
48
49
50
14
34
36
35
38
39
40A 47
43
15
51
4
40B

PartsList forModelBTH2610ALP/NG
7
KEY DESCRIPTION PART# QTY
1LidAssembly P0014631M4 1
2TemperatureGauge P00601071A 1
3 LidHandleBracket P00309026E 2
4ProtectivePad P05518002I 4
5LidHandle P00219007M 1
6 LidHandleHeatInsulating Spacer P06801035A 2
7Cooking Rack/Secondary P01505031E 1
8Cooking Grid P01615043F 2
9FlameTamer/CeramicSupport P01720040B 3
10 FlameTamer/Ceramic P01801005A 39
11 FlameTamer/CeramicSupport Bracket P03333006C 4
12 BurnerBracketAssembly P022080144 1
13 Burner/Main P02003003B 3
14 ControlKnobSeat P03415014S 3
15 E.I. Protector P03328048Q 1
16 BowlTrimBracket, Rear P07901044A 1
BowlPanel,Rear/Upper(LPG) P020110704 1
BowlPanel,Rear/Upper(NG) P020110714 1
18 GreaseTrayHeatShield P06903048B 1
19 GreaseTrayAssembly Y0270025 1
20 BowlBracket,Left P01301014B 1
21 BowlBracket,Right P01302014B 1
22 GreaseTrayHeatShield,Lower P06903050M 1
23 TankHolderBracket,Right(LPG) P03304056F 1
24 BowlHeatShield,Upper P069040534 1
25 TankHolderBracket,Left (LPG) P03304055F 1
26 BowlSidePanel, Right P0072199P4 1
27A BowlTrimBracket, Left P07901041A 1
27B BowlTrimBracket, Right P07901042A 1
28 GreaseDraining Plate P06902017C 2
29 BowlTrimBracket, Front P07901043A 2
30 Lighting Tube P05507142A 1
31 Extension Fitting forManifold P03902029A 1
32 GasValve/ManifoldExtension P05005482G 1
33 Extension Tube P03720003A 1
34 ControlKnob P03411503L 3
35 Spring P05504021A 3
36 ElectricIgnitor,4-Port P02502244C 1
37 TankHolderAssembly(LPG) P05358003T 1
38 Regulator withHose(LPG) P03601045A 1
39 BracketforNGRegulator (NG) P033040544 1
40A NGRegulator(NG) P03614009B 1
40B Regulator Hose(NG) P03705092F 1
41 BowlSidePanel, Left P0072099P4 1
42 BowlSidePanel, Rear P0075807D4 1
43 BowlSidePanel, Front P0073886D4 1
44 GasCollectorBoxwithElectrode P02609015B 3
45 Electrode WireSet P02616069A 1
GasValve/ManifoldAssembly(LPG) Y0060731 1
GasValve/ManifoldAssembly(NG) Y0060732 1
47 Hose,12 ft(NG) P03703001A 1
48 ControlPanel,Upper P02913571I 1
49 ControlPanelHeatShieldP069190054 1
46
17

PartsList forModelsBTH2610ALP/NG
8
KEY DESCRIPTION PART# QTY
50 ControlPanel,Lower P0291358IX 1
51 LidHinge P05501020A 2
HardwarePack (LPG) P06030016A 1
HardwarePack (NG) P06030017A 1
Operator'sManual P80151106A 1

9
PartsDiagramforModelsBTH3210LLP/NG
1
3
6
27B
32
4L2
2
5
7
8
9
10
11
12
13
16
17
L4
L3
22
24
41 42
43
26
44
45
30
29
31
33
46
48
49
50
14
35
34
36
L5
15
18
21
20 19
L1
38
25
37 23
39
40B
47
27A
L6
51
4
28
40A

PartsList forModelsBTH3210LLP/NG
10
KEY DESCRIPTION PART# QTY
1LidAssembly P0015406M4 1
2TemperatureGauge P00601071A 1
3 LidHandleBracket P00309026E 2
4ProtectivePad P05518002I 4
5LidHandle P00219008M 1
6 LidHandleHeatInsulating Spacer P06801035A 2
7Cooking Rack/Secondary P01515029E 1
8Cooking Grid P01615042F 3
9FlameTamer/CeramicSupport P01720040B 4
10 FlameTamer/Ceramic P01801005A 52
11 FlameTamer/CeramicSupport Bracket P03333006C 4
12 BurnerBracketAssembly P022092244 1
13 Burner/Main P02003003B 4
14 ControlKnobSeat P03415014S 4
15 E.I.Protector P03328048Q 1
16 BowlTrimBracket, Rear P07901040A 1
17 BowlWind Shield,Rear P069060874 1
18 GreaseTrayHeatShield P06903048B 1
19 GreaseTrayAssembly Y0270024 1
20 BowlBracket,Left P01301014B 1
21 BowlBracket,Right P01302014B 1
22 GreaseTrayHeatShield,Lower P06903050M 1
23 TankHolderBracket,Right(LPG) P03304056F 1
24 BowlHeatShield,Upper P069040524 1
25 TankHolderBracket,Left (LPG) P03304055F 1
26 BowlSidePanel, Right P0072199P4 1
27A BowlTrimBracket, Left P07901041A 1
27B BowlTrimBracket, Right P07901042A 1
28 GreaseDraining Plate P06902017C 2
29 BowlTrimBracket, Front P07901043A 2
30 Lighting Tube P05507141A 1
31 Extension Fitting forManifold P03902029A 1
32 GasValve/ManifoldExtension P05005482G 1
33 Extension Tube P03720003A 1
34 ControlKnob P03411503L 4
35 Spring P05504021A 4
36 ElectricIgnitor,4-Port P02502244C 1
37 TankHolderAssembly(LPG) P05358003T 1
38 Regulator withHose(LPG) P03601045A 1
39 BracketforNGRegulator P033040544 1
40A NGRegulator(NG) P03614009B 1
40B Regulator Hose(NG) P03705092F 1
41 BowlSidePanel, Left P0072099P4 1
42 BowlSidePanel, Rear P0075806D4 1
43 BowlSidePanel, Front P0073885D4 1
44 GasCollectorBoxwithElectrode P02609015B 4
45 Electrode WireSet P02616068A 1
GasValve/ManifoldAssembly(LPG) Y0060729 1
GasValve/ManifoldAssembly(NG) Y0060730 1
46

11
PartsList forModelsBTH3210LLP/NG
Important: UseonlyGrand Hall replacementparts.TheuseofanypartthatisnotaGrand Hall replacementpartcanbe
dangerousand will alsovoid yourproductwarranty.Keep thisOperator'sManualforconvenientreferralandforpart
replacement.
Fortherepairorreplacementpartsyouneed:
Call 1-877-934-7455 M-F8AM-4:30PMCST
Toobtain thecorrectreplacementpartsforyourgasgrill,pleaserefertothepartnumbersin thispartslist. The
following informationisrequiredtoensureyoureceivethecorrectparts:
1.Modeland SerialNumber(see CSA labelongrill)
2.PartNumber
3.PartDescription
4.Quantityofpartsneeded
KEY DESCRIPTION PART# QTY
47 Hose,12 ft(NG) P03703001A 1
48 ControlPanel,Upper P02908481I 1
49 ControlPanelHeatShieldP069190044 1
50 ControlPanel,Lower P0290849IX 1
51 LidHinge P05501020A 2
L1 Transformer P05374003B 1
L2 LightWireSet P05352008B 1
L3 Light,12V,10W P05383002B 2
L4 LightCover Set P05383003B 2
L5 SwitchforLightAssembly P05360002B 1
BowlPanel,Rear/Upper(LPG) P020110684 1
BowlPanel,Rear/Upper(NG) P020110694 1
HardwarePack (LPG) P06030018A 1
HardwarePack (NG) P06030019A 1
Operator'sManual P80151106A 1
L6

AssemblyInstructionsforBTH2610ALP/NG&BTH3210LLP/NG
CAUTION :Whileitispossibleforone person toassemblethisgrill,obtainassistancefrom2peoplewhen
handlingsomeofthelarger,heavierpieces.
1Install Grill Head
Withthehelpofyourassistants,place the Grill Head intothe cutoutofyourgrillisland(See Diagram).
NOTE:The grillhead isdesignedtofitintoanisland ofyourowndesign.Theislandshownin
thediagramisforillustration purposesonly.Thediagramisnotdrawntoscale.Anisland isnot
includedwiththepurchaseofthisgrillhead.Besureyourisland meetstheconstructionguidelines
andclearances as indicatedinpages16and17.
12
Connectthe TransformertoPowerSourceandturnon the Grill Lights(forBTH3210LLP/NGModels)
2
Anisland isshownforillustrative
purposesin thediagram.
Makeaholeon yourRearIsland PanelfortheTransformerCord.Pull the TransformerCordoutthrough
thehole,andmakesurethecorddoesn'ttouchtheground.(The RearIsland Panelisnotincluded with
thepurchase ofthe Grill Head.)
Plug TransformerCordintoaproperlygrounded outlet.
PushtheLightSwitch on theControlPaneltoturnonthelights.
Makeaholeonyour
RearIsland Panelsothe
Cordcanbepulledout.

13
3Install NGRegulatorand 12 FootHose (forBTH2610ANG&BTH3210LNGModels)
Install theNG RegulatorontotheRegulatorBracketusing 2PhillipsHeadScrews3/16"x1/4".
ConnectNG Gas Fitting withHose totheGas Manifold.Install theNG RegulatorBrackettoyour
RearIsland Panelusing 3PhillipsHeadScrews3/16"x1/2"and tightenusing 3FlangeNuts
3/16"as shown.
ConnecttheSwivelNutofthe12 footHose totheNG Gas Regulator.
CAUTION:Buildyourgrill island beforeinstalling theLPGas Tank and Partition Panel(Notincludedinthisunit).
RefertotheheightslistedinFig.4forconstructing yourgrill island.Anisland unitisnotincludedwiththepurchase
ofyourGrill Head.
Swivel Nut
Vertical Fitting
GasManifold
12'Natural
GasHose
PhillipsHeadScrew
3/16"x1/2"
Qty.3
Part#S112G03081
PhillipsHeadScrew
3/16"x1/4"
Qty.2
Part#S112G03041
FlangeNut3/16"
Qty.3
Part#S313G03051
AB
PhillipsHeadScrew
3/16"x3/8"
Qty.2
Part#S112G0306A
FlangeNut3/16"
Qty.2
Part#S313G0306A
PhillipsHeadScrew
3/16"x3/8"
Qty.4
Part#S112G0306B
FlangeNut3/16"
Qty.4
Part#S313G0306B
Wing Bolt1/4"x1/2"
Qty.1
Part#S233G04084
ForInstalling theTankHolderAssembly
(Alreadyinstalledin TankHolderAssembly)
Install TankHolderBrackets,Tank HolderAssembly,andLPGasTank
(forBTH2610ALP &BTH3210LLPModels)
4InstalltheBracketwithRegulatorontothe IslandSidePanelusing2black Phillips HeadScrews
3/16"x3/8"and 2blackFlange Nuts3/16".(Seediagram)
InstalltheStainless SteelTube (notincludedinthisunit)ontothemanifold.Next, insert the other
endoftheStainlessSteelTubethroughtheholeon theIsland'sSide Panel.Install theStainless
SteelTubeontothemalefittingontheRegulator.
InstalltheTankHolderBracketsontotheTankTrayusing4Phillips HeadScrews3/16"x3/8"and
tighten securelyusing4FlangeNuts3/16"as shown.Besurethatthe flatsurfacesoftheTank
HolderbracketsarepositionedtowardstheTankHoldercenterasshownbelow.
InserttheARingoftheTank HolderintotheTankHolderBrackets.Insertthe BoltontheBRing
intotheLeftTank HolderBracketas shown.
Placethe LPGasTank intothe Tank Holdersothatthe tank valve facestherightcorner.Tighten
theWing Bolt tosecuretheTank inplace.
InstallLPRegulatorontotheGasTank.
Fig. 3
Island Bottom
Panel
ARing ofthe
TankHolder
BRing ofthe
TankHolder
A
B

14
Install IgnitorBattery
RemoveIgnitorCapfromControlPanel.
PlacesuppliedAA batteryintotheIgnitorSlotwithpositivepolefacing you.
Position theCapand Spring overtheAA batteryand tightenontoControlPanel.
6
InstallthePartition Panel(notincludedinthisunit) ontotherightisland.
Makesurethereis22-24"ofclearancebetween thePartitionPanelandthe
Tank HolderAssembly.
5InstallPartitionPanel(forBTH2610ALP&BTH3210LLPModels)
Fig. 4 TankHolder Assembly
1"
5" 17-19"
PartitionPanel
(abovetheGasTank)
5"
VentOpeningsmust
beatleast1/8"wide.
22-24"
21"
IgnitorCap
IgnitorSlot
AA Battery
Spring

15
MainBurnerElectrode Check
Withtheassistanceofanotherperson,
performthisElectrode Check beforepro-
ceeding.
7
Thistestwillensurethatthe SparkElectrode Tips
areproperlypositionedso yourgrilllightseasily.
(forBTH2610ALP/NG)
FinalGrill AssemblyStep
When you havefinished assemblingyourgrill,
besurethatallscrewsaretightenedforsafe
operationofyourgrill.
Beforeeachuseofthegrill,makesurethe
GreaseTrayisfullyseatedundertheGrillBowl.
CAUTION:TheGreaseTrayshouldbe inspected
beforeeach grilluse tobesurethereisno ex-
cessivegrease buildup.CleantheGreaseTray
frequentlytoeliminategreasebuild-upandto
preventgrease fires.
CookingRack/Secondary
Cooking Grids
FlameTamer
FlameTamerRack
CookingRack/Secondary
Cooking Grids
FlameTamer
FlameTamer
Rack
(forBTH3210LLP/NG)
SparkElectrodeTip
SparkReceiver
SparkGap3/16"
GasCollector
Box
Install Cooking Components
8PlacetheFlameTamerRack insidetheGrill
Bowl.Position itontothelowerledgeofthe
Bowlabovetheburners.Next, placetheFlame
Tamerson theFlameTamerRack.(See the
diagramson right)
PlacetheCooking Gridson theledgeabove
theFlameTamers.
PlacetheSecondaryCooking Rack intothe
slotson Grill BowlSidePanels.
AA Batterymaybeinstalledbackwards.
Electricwires maybe loose.Removethe AA
Batteryandinspectthe IgnitorJunctionBox
found behind the ControlPaneland recon-
nectanyloose wires.
-
-
Besureall ControlKnobsaresetto"OFF"and
opentheGrill Lid.
Haveyourassistantstand behind totherightof
thegrill and look towardthefront ofthegrill bowl.
Never putyourfaceinsidetheGrill Head.
Press theIgnitorCap.You shouldheara
"clicking"sound.Yourassistantshouldsee a
bluesparkwithineach Gas CollectorBox.If
asparkispresenttheElectrodeTipsare
properlypositioned.
Ifno sparkisseen,theSparkGapneedsto
beadjustedas follows:
•
•
IfthegapbetweentheSparkElectrodeTip
and Receiverismorethan3/16"wideuse
needlenose plierstogentlysqueeze the
Gas CollectorBoxtonarrowgap.
Recheck theElectrodeagain,ifno "clicking"
sound isheard:

16
USE AND CAREINSTRUCTIONS
CORRECTLP GASTANK USE
The LPGastankmustbe constructed andmarkedin
accordancewiththe Specifications forLP-GasCylinders
oftheU.S.DepartmentofTransportation(D.O.T.)orthe
NationalStandardofCanada,CAN/CSA-B339,Cylinders,
SpheresandTubesforTransportationofDangerous
Goodsand Commission;as applicable.
The LPGastankmusthave ashutoffvalve,terminating
inanLPGassupplytankvalveoutlet,thatiscompatible
withaType 1tankconnectiondevice.TheLPGastank
mustalsohave asafetyreliefdevicethathasadirect
connectionwiththe vaporspace ofthetank.
The tanksupplysystemmustbe arranged forvapor
withdrawal.
The LPGastankmusthave acollartoprotectthe tank
valve.
Neverconnectan unregulated LPgastanktoyourgas
grill. Thegasregulatorassemblysupplied withyourgas
grillisadjustedtohavean outletpressureof11"water
column(W.C.)forconnectiontoan LPgastank.Only
usethe regulatorandhoseassemblysupplied withyour
gasgrill.Replacementhoseand regulatorassembly
mustbe identicaltothoselisted inthe partslistofthis
Operator'sManualasspecifiedbyGrandHall.
Have yourLPGasdealercheckthereleasevalve after
everyfillingtoensureitremains freeofdefects.
Always keepLPGastankinuprightposition.
DonotsubjecttheLPGastanktoexcessive heat.
Neverstorean LPGastankindoors.Ifyoustoreyour
gasgrillinthegarage always disconnectthe LPGas
tankfirstandstoreit safelyoutside.
LPGastanksmustbestored outdoorsinawell-
ventilated areaandoutofthe reachofchildren.
Disconnected LPGastanks mustnotbestoredina
building,garageoranyotherenclosed area.
The regulatorandhose assemblycanbe seenby
openingthe IslandCabinet.Theymustbeinspected
beforeeachuseofthegrill. Ifthe hoseisdamagedin
anyway,itmustbe replacedpriortousingthe grillagain.
Anyattempttoconvertthe grillfromone fueltype to
anotherisextremelyhazardous andwillvoidthe war-
ranty.
Neverlightyourgas grillwiththelidclosed orbefore
checkingtoensuretheburnertubesarefullyseatedover
thegasvalve orifices.
Neverallowchildrentooperateyourgrill.Donotallow
children orpetstoplay nearyourgrill.Always supervise
children andpetsiftheyareinthe vicinityoftheunit.
Never use charcoalorlighterfluidinthisgrill.
Useofalcohol,prescriptionornon-prescriptiondrugs
canimpairyourabilitytoproperlyassembleand
safelyoperateyourgrill.
Keep fireextinguisherreadilyaccessible.Intheevent
ofaoil/greasefire,donotattempttoextinguishwith
water.Usetype Bextinguisherorsmotherwithdirt,
sandorbakingsoda.
Intheeventofrain,turnofftheburnersandgas
supply.Wait forthegrilltocool,andthen placea
coveronit.
Useyourgrillonalevel, stablesurface inanarea
clearofcombustiblematerials.
LPGasgrillmodelsaredesignedforusewithastandard
20lb.LiquidPropane Gas(LPGas)tank(soldsepa-
rately). Never connectyourgasgrilltoan LPGastank
thatexceedsthiscapacity.Atankofapproximately12
inchesindiameterby18-1/2incheshighisthemaximum
sizeLPGastanktouse. Youmustusean "OPD"gas
tankwhichoffersalistedOverfill PreventionDevice.
Thissafetyfeaturepreventstankfrombeingoverfilled
whichcancauseamalfunctionofthe LPGastank. Donotleave grillunattendedwhen inuse.
Donotmovethe appliance when inuse.
Allowthe grilltocoolbeforemovingorstoring.
Donotuseyourgrillasaheater.
Neveruseyourgasgrillonabalcony,deck,patio
abovethe groundfloorofyourhome.
Thisgrillisnotintendedtobe installedinoron
recreationalvehiclesand/orboats.
The grillisnotintended forcommercialuse.
!
DonotstoreaspareLP-Gastank underornear
thisappliance.
Neverfillthetankbeyond80percentfull; and
Ifthe information in"(a)"and"(b)"isnotfollowed
exactly,afirecausingdeathorseriousinjurymay
occur.
A.
B.
C.
WARNING !
!WARNING !
Refertothethistablewhendesigningtheislandunit
forthe BTH2610ALP/NG&BTH3210LLP/NG.Side*
andRear*showtheminimumamountofdistancethe
unit mustbefromcombustibles(ex.Vinylorwood
siding,fencesandoverhangs)orsourcesofignition
(ex.Pilotlightsonwaterheatersandliveelectrical
appliances).Height*showsthe minimumheightthe
islandunitmustbe startingfromthe groundup.
Side*
Depth
Height
Width
Non-combustible
Construction
Rear*
7"minimum
clearancefrom
cutout(forlid)
Height*
Model Height Width Depth Side* Rear*Height*
BTH2610
ALP/NG 9-1/2"24-1/2"19-3/4" 36" 36" 29"
BTH3210
LLP/NG 9-1/2"30-1/2"19-3/4" 36" 36" 29"

17
USE AND CAREINSTRUCTIONS
BrushsoapysolutionontoLPGastankinthear-
easindicatedbythearrows.Seediagram.
Ifgrowingbubbles appeardo notuseormovethe
LPGastank.Callan LPGasSupplieroryourFire
Department.
NOTEaboutLPGas Tank Exchange Programs
Manyretailersthatsell grillsofferyou theoption of
replacing your emptyLPGas tank through anexchange
service.Useonlythosereputableexchangecompa-
nies thatinspect, precision fill,testandcertifytheir
tanks.Exchangeyourtank onlyforanOPD safetyfea-
ture-equipped tankas described inthe LPGastank
sectionofthisguide.
Ÿ
How toLeak TestyourLPGas Tank
Use acleanpaintbrushand a50/50 mildsoapand
water solution.
Ÿ
Ÿ
Ÿ
Foryoursafety:
Leaktestnewand exchangedLPGas tanksBEFORE
connecting onetoyourgrill.
Alwayskeepnewand exchangedLPGas tanksinanup-
right position during use, transitor storage.
All leaktestsmustberepeatedeach timeyourLP
Gastank isexchangedorrefilled.
Whencheckingforgas leaksdonotsmoke.
Donotusean openflametocheckforgas leaks.
Yourgrill mustbe leaktestedoutdoorsinawell-ven-
tilatedarea,awayfromignitionsourcessuchasgas
firedorelectricalappliances.During the leak test, keep
yourgrillaway fromopen flames orsparks.
Donotusehouseholdcleaningagents.Damage to
gas assemblycomponentscanresult.
Ÿ
Ÿ
Ÿ
Ÿ
Ifgrowingbubbles appeardo notuseormovethe
LPGastank.ContactanLPGasSupplieroryourfire
department!
WARNING
!!Note:Thebuilt-inapplianceforuse witharemoteself-con-
tained LPGas supplysystemmustuserigidpipe,semi-
rigidtubing oraconnectorcomplying withtheStandardfor
ConnectionsforGas Appliance,ZNSIZ21.24/CSA6.10.
Securea20lbLP Gas Tank toGas Grill
(forBTH2610ALP &BTH3210LLP)
NOTE: Whenusing Propane,EXTREMECAUTION
shouldbeusedtoprovideampleventilation ofvapor
fromtheenclosure.LPGas vaporisheavierthanair
and SERIOUSINJURYfromaDANGEROUS EXPLO-
SION couldoccurifLPGas isallowedtoaccumulate
inanenclosureand thenignited.BoththeBarbecue
enclosureand LPcylinderenclosurerequireventing
thatmustbeprovidedatthefloorleveloftheenclo-
suretoallowanyleaking LPGas vaportoescape
(see Fig.1).
NOTE: Wheninstalling abarbecueequippedforliquid
propaneinanisland,thepropanetank mustbein
aseparateenclosurethatiscompletelyisolatedfrom
thebarbecue.Itmustbecross-ventilatedinaccor-
dancewiththecurrentstandards.Thepropanetank
MUSTNEVER beinstalleddirectlyunderthebarbe-
cue.
NOTE:Thetotaloftheupperventilation openings
mustbeaminimumof20 sq.inches.Thetotalof
thelowerventilation openingsmustbeaminimum
of10 sq.inches.Upperand lowerventilation open-
ingsMUSTBE PROVIDED on bothsides ofbuilt-in
construction.Thetop oftheupperventilation openings
mustbelocatedwithin5"fromthetop oftheisland.
Thebottomofthelowerventilation openingsmustbe
atleast1"orless fromtheflooroftheisland.The
top ofthelowerventilation openingscannotbemore
than5"fromtheflooroftheisland.Everyventilation
opening mustbeaminimumof1/8".(See Fig.4on
page14). Please askaGrand Hall associateformore
details.
Fig. 1
LP Gas Modelonly:
Note:You canonlyuse a20lbLPGas Tank
inthisGas Grill.
Non-Combustible
Construction,suchas
stone,marble,cement
AirVents
PartitionPanel
Stainless SteelTube(Refer
tothe Notebelow).
5/8"UNF
Thread

18
WARNING
!
LPGasModelonly:
TurnallBurnerValves totheOFFposition.
Inspectthevalveconnectionport and regulator
assemblyfordamage ordebris.Remove anyde-
bris.Neverusedamagedorpluggedequipment.
Connectthe regulatorassemblytothe tankvalve
andHANDTIGHTENnutclockwisetoafullstop.DO
NOTuseawrenchtotightenbecauseit could
damagetheQuickCouplingNutandresultinagas
leak/firehazard.
Openthetank valve1/4to1/2ofafull turn
(counterclockwise)and use asoapywatersolution
tocheck all connectionsforleaksbeforeattempt-
ing tolightyourgrill.See "Check All Connections
forLPGas Leaks."If aleakisfound,turnthe tank
valveoffanddonotuseyourgrilluntiltheleakis
repaired.
USE AND CAREINSTRUCTIONS
Disconnecting ALiquidPropane Gas (LPG)Tank
FromYourGrill
MakesuretheBurnerValves and LPGas tank valve
areoff. (Turnclockwise toclose.)
Detach thehose and regulatorassemblyfromthe
LPGas tank valvebyturning theQuick Coupling
Nutcounterclockwise.Donotuse awrench orany
toolswhenturning theQuick Coupling Nut.
1.
WARNING
! !
DonotstorespareLPcylinderwithin
10 feet(3m)ofthisappliance.
Donotstoreoruse gasolineorother
flammableliquidsandvaporswithin25
feet(8m)ofthisappliance.
Whencookingwithoil/grease,do not
allowtheoil/grease togethotter350°F
(177°C).
Donotleaveoil/grease unattended.4.
2.
3.
Check allconnections forLP GasLeaks
Never testforleakswithan open flame.Priortofirst
use,atthe beginningofeachseason,oreverytime
yourLPGastankischanged,youmustcheckforgas
leaks.Followthesethreesteps:
Makeasoapsolution bymixing onepart liquid
detergentand onepart water.
Turnthegrill ControlKnobstothefull OFF position,
thenturnthegas ON atsource.
Applythesoapsolutiontoall gas connections
indicatedbythearrows.Seediagram.Ifbubbles
appearinthesoapsolution theconnectionsare
notproperlysealed.Check each fitting and tighten
orrepairas necessary.
Type1connectionper
ANSIZ21.58A-2008/CSA
1.6A-2008
Quick
Coupling Nut
CAUTION: Whentheapplianceisnotinuse thegas must
beturnedoff atthetank.Placedustcapon cylindervalve
outletwheneverthecylinderisnotinuse.Onlyinstall the
typeofdustcapon thecylindervalveoutletthatisprovided
withthecylindervalve.Othertypes ofcapsorplugsmay
resultinleakageofpropane.
WARNING !
Failure toreadand follow theUse and Care
Instructionscould resultin afire orexplosion
thatcouldcauseseriousbodilyinjury,death,or
propertydamage.
!
Ifyou haveagasleakthatcannotbe repaired,
turnoff the gasatthe sourceand disconnectthe
fuelline fromyourgrill. Call1-877-934-7455 oryour
gassupplierforrepairassistance.
!
ConnectRegulatorwithHosetoyourLPGas Tank
Regulator
withHose(LPG)
LPGasTank
Gas Valve/Manifold
Assembly

19
NaturalGas Connection
NaturalGas Modelonly:
Connecting NaturalGas To YourGrill
Fig.2
GasSupply
InsideWall
OutsideWall
MaleFitting
ToGrill
Locking
ShutOff
ShutOff
Quick
Disconnect
Yournaturalgas grill isdesignedforuse with
naturalgas (NG)only.Thegas pressureRegu-
latorsuppliedwiththisappliance must bein-
stalledand usedon yourgrill.Theunitand
Regulatoraresettooperatewithanoutlet
pressureof4"W.C.
Install aShutoff Valveatthegas supplysource
outdoorsatapointafterthegaspipeexitsthe
outsidewall and beforethequick-disconnecthose.
Orinstall itatthepointbeforethegas linepiping
enterstheground.See Fig.2.
Pipesealing compound orpipethreadtaperesis-
tant totheaction of naturalgas mustbeusedon all
malepipethreadconnections.
Disconnect yourgas grill fromfuelsourcewhenthe
gas supplyisbeing testedathigh pressures.This
gas grill anditsindividualshutoff valvemustbe
disconnectedfromthe gassupplypipe system
during anypressuretesting ofthatsystematpres-
sureinexcess of1/2psi(3.5kpa).
Turnoff yourgas grill whenthegas supplyisbeing
testedatlowpressures.Thegrill mustbeisolated
fromthe gassupplypipesystembyclosingits
individualmanualshutoffvalveduring anypres-
suretesting ofthegassupplypipesystemat
pressures equaltoorless than1/2psi(3.5kpa).
NaturalGas SafetyInstructions
ConnecttheSwivelnutofthe 12'NaturalGas
Hose tothehorizontalfittingofNG Regulator
asshownin Fig.1.Connecttheotherhose end
(maleplug)tothegas supplylinefromyour
home.Readand followthe"NaturalGas Safety
Instructions"below.
Fig.3
Fig.1
VerticalFitting
Hose,12 ft./ NG
SwivelNut
Check allconnectionsforNaturalGasLeaks
Never testforleakswithanopen flame.Priortofirst
useandatthebeginningofeach season,youmust
check forgasleaks.Followthesethree steps:
Makeasoapsolutionbymixingonepart liquid
detergentandonepart water.
TurnthegrillControlKnobstotheirfull OFF
positions.Next,turnthe gasONatthesource.
Applythe soap solutiontoallgasconnections
indicatedbythearrows.See Fig.3.Ifbubbles
appearinthesoapsolution theconnectionsare
notproperlysealed.Checkeach fittingandtighten
orrepairasnecessary.
Ifthelengthoflinerequireddoes notexceed50
feet, use a5/8"O.Dtube.Onesize largershould
beusedforlengthsgreaterthan50 feet.
Gas piping mustbecoppertubing,typeKorL;
polyethyleneplastictube,withaminimumwall
thickness of0.62 inch;orstandardweight(sched-
ule40)steelorwroughtiron pipe.
Coppertubing mustbetin-linedifthegas con-
tainsmorethan0.3gramsofhydrogensulfideper
100 cubicfeetofgas.
Plastictubing issuitableonlyforoutdoor, under-
ground use.
Gas piping incontactwithearth,oranyother
materialwhich maycorrodethepiping,mustbe
protectedagainstcorrosion inanapprovedman-
ner.
Underground piping musthaveaminimumof18'
cover.
GasLinePiping:
GasValve/Mani-
foldAssembly
NGRegulator
Hose,12 ft./ NG

USE AND CAREINSTRUCTIONS
20
5.
8.
7.
9.
6.
SetControlKnobstoOFF and opentheLPGas tank valve
SLOWLY 1/4of aturn.ForNaturalGas opentheShutOff
Valveatsource.
Pushand turnLeft MainBurnerControlKnob toHI/.
AlwayslighttheLEFT MainBurnerfirst. Press theelectric
ignitor3to4secondstolighttheburner.
Ifignition does notoccurin5seconds,turntheBurner
Control(s)off, wait5minutes,and repeatthelighting proce-
dure. If ignition still does not occur, turntheburner control(s)
and gassourceOFF.Wait5minutes forgas toclearand then
conduct aleaktest ofALL gas connectionsand gas sources
as explainedintheUse and Caresection ofthismanual.If
no leaksaredetected,wait5minutes foranygas toclearand
repeatthelighting procedure.
AfteroneBurnerislit, turnthetank valveSLOWLYone
more1/4ofaturn.
Turneach otherburnerknob toHI/tolight. Note:When
lighting all mainburners,start withtheburnerfurthestfrom
fuelsourcelocation,thenlightremaining burnersinse-
quencemovingtowardfuelsource.
Failuretoreplaceafaultyhose,securegas supply
connectionsortoopentheLidbeforeproceeding to
theLighting Procedures couldresultinafireor
explosionthatcouldcause seriousbodilyinjury,
death,orpropertydamage.
WARNING
!!
GrillLighting Instructions
Beforeeach use,check all hoses forcracks, nicks,cuts,
burnsorabrasions.Ifahose isdamagedinanyway,do
notuse yourgrillbeforereplacingthe hosewithan
authorizedpart fromthePartsList. Alsomakesureall
gas supplyconnectionsaresecurelytightened.
Familiarize yourselfwithall Safetyand Use and Care
instructionsinthismanual. Donotsmokewhile
lighting yourgrill orwhenchecking thegas supply
connections.
MakesurethattheLPGas tank isfilled.
OpentheGrill Lid.
1.
4.
3.
2. (forBTH2610ALP/NGModels)
OpenLPGas tank
Main Burner
Main Burner
ManuallyLightingYourGrill ByPaperMatch
Lighting Tube
(forBTH3210LLP/NGModels)
OFF
HI/
OFF LOW
HI/
LOW
To lightyourgas grill bymatch,followsteps1through
5oftheGrill Lighting Instructions.Then, lightthematch
and placeitthrough theopening oftheLighting Tube
(See DiagramBelow). TurnthenearestControlKnob
totheHI/settingtorelease gas.TheBurnershouldlight
immediately.