Turboair TCBE-52SDR User manual

1250 Victoria street
Carson, CA 90746
U.S.A. & Canada Toll Free 1-800-627-0032
Fox Service 1-800-381-7770
TEL: [phone]
FAX: [phone]
www.turboairinc.com

Commercial
Refrigerator
Service Manual
Chef Base Equipment
Model No.: TCBE-52SDR
TCBE-82SDR
TCBE-96SDR

TABLEOFCONTENTS
1. FEATURE CHART
1-1.PLAN VIEW/SIDE VIEW/FRONTVIEW(TCBE-52SDR)
1-2.PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-82SDR)
1-3.PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-96SDR)
2. WIRING DIAGRAMS
2-1.TCBE-52SDR
2-2.TCBE-82SDR
2-3.TCBE-96SDR
3. PART DETAIL
3-1.COMPRESSOR COMPARTMENT
3-2.DOOR
3-3.DRAWER
3-4.REFRIGERATION COMPARTMENT
4. MAIN COMPONENTS
5. TEMPERATURE CONTROL INSTRUCTION
5-1.HOW TO USE THE TEMPERATURE CONTROL
5-2.FUNCTION TABLE
6. PARTS LIST
7. REPLACEMENT OF MAIN COMPONENTS
7-1.REPLACE DRAWER
7-2.REFRIGERATION COMPARTMENT PARTS
7-3.COMPRESSOR COMPARTMENT PARTS
7-4.REPLACING THE DISPLAY ASSEMBLY
7-5.REPLACING THE CABINET HEATER
7-6.REPLACING THE MULLION COVER
7-7.REPLACE THE PANS

1.FEATURECHART
1-1. PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-52SDR)
PLAN VIEW
1 CABINET ASSEMBLY
2 UNIT BACK COVER
3 SUCTION PIPE
4 UNIT SIDE COVER
5 COMPRESSOR
6 CONDENSER ASSEMBLY
7 DRAWER ASSEMBLY
8 DRAWER GUIDE
9 PAN
10 EVAPORATOR FAN MOT
11 EVAPORATOR ASSEMBLY
SIDEVIEW 12 DRAINGUIDE
13 CASTER
14 LINER ASSEMBLY
15 DRAIN PAN BRACKET
16 COUNTERTOP ASSEMBLY
17 EVAPORATOR FAN MOTOR
DUCT
18 DISPLAY ASSEMBLY
19 UNIT FRONT COVER
20 DRAIN PAN
FRONTVIEW 21 MULLIONCOVER
22 MULLION BACK FRAME
23 DOOR HANDLE
24 DOOR ASSEMBLY
25 CASTER(with Brake)

FEATURE CHART
1-2. PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-82SDR)
PLAN VIEW
1 CABINET ASSEMBLY
2 UNIT BACK COVER
3 SUCTION PIPE
4 UNIT SIDE COVER
5 COMPRESSOR
6 CONDENSER ASSEMBLY
7 DRAWER ASSEMBLY
8 DRAWER GUIDE
9 PAN
10 EVAPORATOR FAN MOTOR
11 EVAPORATOR ASSEMBLY
SIDEVIEW 12 DRAINGUIDE
13 CASTER
14 LINER ASSEMBLY
15 DRAIN PAN BRACKET
16 COUNTERTOP ASSEMBLY
17 EVAPORATOR FAN MOTOR
DUCT
18 DISPLAY ASSEMBLY
19 UNIT FRONT COVER
20 DRAIN PAN
FRONTVIEW 21 MULLIONCOVER
22 MULLION BACK FRAME
23 DOOR HANDLE
24 DOOR ASSEMBLY
25 CASTER(with Brake)

FEATURE CHART
1-3. PLAN VIEW/SIDE VIEW/FRONT VIEW(TCBE-96SDR)
PLAN VIEW
1 CABINET ASSEMBLY
2 UNIT BACK COVER
3 SUCTION PIPE
4 UNIT SIDE COVER
5 COMPRESSOR
6 CONDENSER ASSEMBLY
7 DRAWER ASSEMBLY
8 DRAWER GUIDE
9 PAN
10 EVAPORATOR FAN MOTOR
11 EVAPORATOR ASSEMBLY
SIDEVIEW 12 DRAINGUIDE
13 CASTER
14 LINER ASSEMBLY
15 DRAIN PAN BRACKET
16 COUNTERTOP ASSEMBLY
17 EVAPORATOR FAN MOTOR
DUCT
18 DISPLAY ASSEMBLY
19 UNIT FRONT COVER
20 DRAIN PAN
FRONTVIEW 21 MULLIONCOVER
22 MULLION BACK FRAME
23 DOOR HANDLE
24 DOOR ASSEMBLY
25 CASTER(with Brake)

2.WIRING DIAGRAMS
2-1.TCBE-52SDR WIRING DIGRAM
2-1.TCBE-82/96SDR
WIRING DIGRAM

3.PARTDETAIL
3-1. COMPRESSOR COMPARTMENT
CONDENSING UNIT ASSEMBLY
TCBE-52SDR
CONDENSING UNIT ASSEMBLY
TCBE-82SDR/TCBE-96SDR

PART DETAILS
CONDENSER FAN MOTORASSEMBLY CONDENSER FAN MOTORASSEMBLY
TCBE-52SDR TCBE-82SDR/TCBE-96SDR

PART DETAILS
3-2. DOOR
DOORGASKET
3-3. DRAWER
3-4. REFRIGERATION COMPARTMENT
EVA FAN DUCT

PART DETAILS
EVAPORATOR COIL
EVAPORATOR FAN MOTOR
(TCBE-52SDR)
THERMOSTATE

4.MAINCOMPONENTS
1.COMPRESSOR
HORSE TYPE OF
MODEL PART NAME PART NO. POWER CAPACITY MOTOR INPUT MAKER
TCBE-52SDR HBL27YE-1 M369700100 1/4HP ~ CSR ~ DAEWOO
TCBE-82SDR SK1A1C-L2W M609700100 1/3HP ~ CSR ~ SAMSUNG
TCBE-96SDR SK1A1C-L2W M609700100 1/3HP ~ CSR ~ SAMSUNG
2.COMPRESSOR RELAY,OVERLOAD
MODEL RELAY PART NO. OVER LOAD PART NO MAKER NOTE
TCBE-52SDR GSR SO68 BO8 08 ~ 4TM795TFBZZ-52 ~ DAEWOO ~
TCBE-82SDR J531Q34E220M3503 ~ 4TM795TFBZZ-53 ~ SAMSUNG ~
TCBE-96SDR J531Q34E220M3503 ~ 4TM795TFBZZ-53 ~ SAMSUNG ~
3.COMPRESSOR CAPACITOR
MODEL STARTING PART NO. RUNING PART NO. MAKER NOTE
TCBE-52SDR 200V/100μF ~ 230V/10μF ~ ~ ~
TCBE-82SDR 125V/125μF~ 250V/12μF ~ ~ ~
TCBE-96SDR 125V/125μF~ 250V/12μF ~ ~ ~
4.CONDENSER FAN MOTOR
BLADE
MODEL PART NAME PART NO. POLE INPUT TYPE (NUMBER) MAKER
TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
IS-4420DWSN-2A 3963328120 4P 47W Shaded Pole
Induction AL5 SUNGSHIN
5.EVAPORATOR FAN MOTOR
BLADE
MODEL PART NAME PART NO. POLE INPUT TYPE (NUMBER) MAKER
TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
IS-4420DWSN-2A 3963328120 4P 47W Shaded Pole
Induction AL5 SUNGSHIN
6.SWITCH
PART NAME PART NO. RATING MAKER NOTE
POWER SWITCH(ROCKER SWITCH) 30281Q0100 125V/15A SKT
THERMOSTATE K55-Q5608

5.TEMPERATURE CONTROL INSTRUCTION
5-1.HOW TO USE THE TEMPERATURE CONTROL
TEMPERATURE CONTROL
(TCBE-52SDR/TCBE-82SDR/TCBE-96SDR)
5-2.FUNCTION TABLE
Function Controlled
Part
Description
Temperature
Control
(K55-Q5607)
Model:TCBE-52SDR
TCBE-82SDR
TCBE-96SDR
Compressor
Evap. Fan Motor
Cond. Fan Motor
1．The temperature can be changed by turning the dial knob
2．Compressor is automatically turned on and off by thermostat
■Cut in and out temperature chart.℉
No Cool Normal
cold
Cut in 40.1±2.7 40.1±2.7 40.1±2.7
Cut out 21.2 17.1

6.PARTS LIST FOR CHEF BASE EQUIPMENT
Model
TCBE- TCBE- TCBE-
Part name Part code Description
52SDR
82SDR 96SDR
Maker
Cabinet
CABINET ASSEMBLY C520000100 STS430-#4 1
CABINET ASSEMBLY C820000100 STS430-#4 1
CABINET ASSEMBLY C960000100 STS430-#4 1
CASTOR M726500200 WITH BRAKE(5inch) 2 2 2
Same as mega top
CASTOR M726500100 5inch 2 2 2
Same as mega top
Drawer
DRAWER ASSEMBLY C520000200 STS304-2B/0.059"(Thickness) 2 2 4
DRAWER ASSEMBLY(S) C960000200 STS304-2B/0.059"(Thickness) 2
DOOR ASSEMBLY C960000300 STS304-#4 2 2 4
DOOR ASSEMBLY(S) C820000200 STS304-#4 2
DOOR GASKET C962300100 PVC-S1000 2 2 4
DOOR GASKET(S) C822300100 PVC-S1000 2
ROLLER ASSEMBLY C966500100 STS304 16 32 32
ROLLER SCREW C960100100 STS316 16 32 32
ROLLER NUT STS304/M6 16 32 32
ROLLER CUSHION C961500100 STS304 16 32 32
Compressor compartment
CONDENSER ASSEMBLY C965900101 CU 1 1
CONDENSER ASSEMBLY C525900101 CU 1
COMPRESSOR BASE C960300200 GL,T2 1 1
COMPRESSOR BASE C520300200 GL,T2 1
COMPRESSOR M369700100 HBL27YE-1 1 Same as mega top
COMPRESSOR M609700100 SK6A1C-H2Y 1 1 Same as mega top
POWER CORD 30232M0210 PVC 1 1 1
Same as mega top
DRYER ASSEMBLY M726800100 Same as mega top
CONDENSER FAN MOTOR 3966328120 IS-4420DWSV-2A 1 1 1 Same as mega top
CONDENSER FAN BLADE M729800100 Alφ175 1 1 1
Same as mega top
UNIT FRONT COVER C962400100 STS304-2B/0.024"(Thickness) 1 1 1

PARTSLISTFORCHEFBASEEQUIPMENT
Model
TCBE- TCBE- TCBE-
Part name Part code Description
52SDR 82SDR 96SDR
maker
SUCTION PIPE C524400200 CU 1
SUCTION PIPE C964400400 CU 1 1
CAPILLARY TUBE C524400200 CU 1
CAPILLARY TUBE C964400400 CU 1 1
CONNECT PIPE
COMPRESSOR AND
CONDENSER
C964400600 CU 1
CONNECT PIPE
COMPRESSOR AND
CONDENSER
C964400500 CU 1 1
CONNECT PIPE
COMPRESSOR AND
DRYER
C964400200 CU 1
CONNECT PIPE
COMPRESSOR AND
DRYER
C964401200 CU 1 1
COMPRESSOR HARNESS
ASSEMBLY
PVC 1 1 1
HARNESS RELAY C962700200 18AWG/PVC 1 1 1
THERMOSTAT DISPLAY AS C968200100 SF-100T 1 1 1
Refrigeration compartment
CABINET HEATER C522800100 PVC 1
CABINET HEATER C822800200 PVC 1
CABINET HEATER C962800300 PVC 1
MULLION HEATER(A) C962800100 PVC 1 1
MULLION HEATER(B) C822800100 PVC 1
MULLION HEATER(C) C962800200 PVC 1 1 2
MULLION PAD(A) C964100100 EPS/0.016g/cm3 1 1
MULLION PAD(B) C824100100 EPS/0.016g/cm3 1

PARTS LIST FOR CHEF BASE EQUIPMENT
Model
TCBE- TCBE- TCBE-
Part name Part code Description
52SDR
82SDR 96SDR
Maker
MULLION COVER(C) C961400200 STS430-#4/0.024"(Thickness) 1 1 2
EVAPORATOR FAN MOTOR 3966328120 IS-4420DWSV-2A 1 2 2
EVAPORATOR FAN BLADE M729800100 Alφ175 1 2 2
Same as mega top
EVAPORATOR FAN MOTOR
BRACKET
C961800100 GL/T2 1 2 2
EVAPORATOR FAN DUCT(L) C526900400 STS304-2B/0.024"(Thickness) 1 1 1
EVAPORATOR FAN DUCT(R) C966900500 STS304-2B/0.024"(Thickness) 1 1
EVAPORATOR DUCT INNER C966900800 STS304-2B/0.024"(Thickness)
COVER(L)
EVAPORATOR DUCT INNER C966900700 STS304-2B/0.024"(Thickness)
COVER(R)
EVAPORATOR DUCT(L) C526900600 STS304-2B/0.024"(Thickness) 1 1 1
EVAPORATOR DUCT(R) C966900600 STS304-2B/0.024"(Thickness) 1 1
EVAPORATOR ASSEMBLY C527000100 CU 1 2 2
EVAPORATOR DRAIN GUIDE C527500100 STS304-2B/0.024"(Thickness) 1
EVAPORATOR DRAIN GUIDE C827500100 STS304-2B/0.024"(Thickness) 1
EVAPORATOR DRAIN GUIDE C967500100 STS304-2B/0.024"(Thickness) 1
THERMOSTAT K55-Q5608 1 1 1
THERMOSTAT COVER C968300100 STS304-2B/0.024"(Thickness) 1 1 1
HARNESS MOTOR C522700300 PVC 1
HARNESS MOTOR C822700300 PVC 1
HARNESS MOTOR C962700300 PVC 1
HARNESS MULLION C522700400 PVC 1
HARNESS MULLION C822700400 PVC 1
DRAWER GUIDE(SB)(L) C968601300 STS304-2B/0.079"(Thickness) 2 4 4
DRAWER GUIDE(SB)(R) C968601400 STS304-2B/0.079"(Thickness) 2 4 4
Counter top assembly
COUNTER TOP ASSEMBLY C520000300 STS304-2B/0.059"(Thickness) 1
COUNTER TOP ASSEMBLY C820000300 STS304-2B/0.059"(Thickness) 1
COUNTER TOP ASSEMBLY C960000400 STS304-2B/0.059"(Thickness) 1

7.REPLACEMENT OF MAIN COMPONENTS
7-1.REPLACING DRAWER
A. Pull out the drawer
B. Lift the drawer
C. Take out the draw guide

REPLACEMENT OF MAIN COMPONENTS
7-2.REFRIGERATION COMPARTMENT PARTS
A. Disassemble the temperature control cover
B. Disassemble the eva fan duct
C. Take out the eva fan duct

REPLACEMENT OF MAIN COMPONENTS
D. Disassemble the eva duct
E. Replace the thermostat &sensor
F. Remove the evaporator coil

REPLACEMENT OF MAIN COMPONENTS
G. Disassemble the evaporator fan motor