Turbosol TB30 User manual

Serial number Year
USE AND MAINTENANCE MANUAL
TB30
IS19/07 - 561405
EN
ORIGINAL

INDEX
1 - GENERAL INFORMATION......................................................................................6
1.1 MACHINE IDENTIFICATION.........................................................................................................7
1.2 DOCUMENTATION ACCOMPANYING THE MACHINE ..............................................................9
1.3 EC DECLARATION OF CONFORMITY (FACSIMILE)...............................................................10
1.4 WARRANTY LIMITS....................................................................................................................11
1.5 SPARE PARTS AND DUPLICATES OF DOCUMENTS.............................................................11
1.6 INFORMATION FOR CONSULTATION......................................................................................12
2 - MACHINE PRESENTATION..................................................................................14
2.1 TECHNICAL DATA......................................................................................................................14
2.2 TYPE OF MACHINE....................................................................................................................16
2.3 OPERATION................................................................................................................................16
2.4 MAIN COMPONENTS OF THE MACHINE.................................................................................17
2.5 APPLICATION EXAMPLES ........................................................................................................19
2.6 OPTIONALS ................................................................................................................................19
3 - SAFETY AND PREVENTION ................................................................................20
3.1 DEFINITIONS...............................................................................................................................20
3.2 IMPORTANCE OF THE MANUAL ..............................................................................................20
3.3 RECIPIENTS OF USE .................................................................................................................21
3.4 MAIN WARNINGS .......................................................................................................................23
3.5 SPECIAL WARNINGS FOR THE WORK PHASES....................................................................24
3.6 SAFETY DEVICES.......................................................................................................................38
3.7 SIGNS ON THE MACHINE..........................................................................................................40
4 - TRANSPORT AND INSTALLATION .....................................................................44
4.1 TRANSPORT AS ROAD TRAILER.............................................................................................44
4.2 LIFTING .......................................................................................................................................48
4.3 INSTALLATION...........................................................................................................................49
5 - USE AND OPERATION.........................................................................................54
5.1 ELECTRIC CONTROL BOARD ..................................................................................................54
5.2 INSTRUMENTS ON THE MACHINE...........................................................................................56
5.3 REMOTE CONTROL...................................................................................................................58
5.4 PROCESSING PHASES..............................................................................................................59
5.5 EMERGENCY STOP ...................................................................................................................61
5.6 NORMAL MACHINE STOP.........................................................................................................61
5.7 REFUELLING ..............................................................................................................................61
5.8 WHAT TO DO IN CASE OF CLOGGING....................................................................................62
5.9 HIGH WASHER PRESSURE (OPTIONAL).................................................................................62
5.10 CLEANING THE MACHINE.........................................................................................................65

6 - MAINTENANCE.....................................................................................................66
6.1 ROUTINE MAINTENANCE..........................................................................................................66
6.2 PREPARING THE MACHINE FOR LONG PERIODS OF INACTIVITY......................................82
6.3 EXTRAORDINARY MAINTENANCE...........................................................................................83
7 - DEMOLITION.........................................................................................................84
8 - TROUBLESHOOTING...........................................................................................86

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GENERAL INFORMATION
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1 - GENERAL INFORMATION
Dear Customer
Congratulations on your purchase of a TURBOSOL machine. Our long experience, attention to the needs of users and the
continuous technological research allow us to offer high quality machines, reliable and long-lasting.
Even if you have used this type of machine before, it is extremely important to be informed on the operation and features by the
TURBOSOL PRODUZIONE S.R.L. authorised technicians or by your Dealer, once delivered.
By following these guidelines, you will know how to get the best performances from this machine.
For any information, please contact the TURBOSOL PRODUZIONE S.R.L. Assistance Service.
You can also contact your Dealer or local Assistance Service.

GENERAL INFORMATION
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561405 - IS19/07 - EN 7/87
1.1 MACHINE IDENTIFICATION
1.1.1 Machine orientation
Front F, rear R, left side S and right side D refer to the running direction of the machine.
F
D
S
R
1.1.2 Machine plate
The machine plate is affixed on the rear of the left side. It bears the following information:
1 CE Marking 7 Installed power
2 Manufacturer’s company name and address 8 Power voltage
3 Type 9 Frequency
4 Serial no. 10 Maximum pumping pressure
5 Year of manufacture 11 Maximum hydraulic system pressure
6 Weight
3
4
5
6
7
8
9
10
11
2
1

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GENERAL INFORMATION
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1.1.3 Machine serial number
In addition to being indicated on the factory plate, the machine serial number is stamped on the chassis (Fig. 1-3).
1.1.4 Road trailer identification plate
If the machine has been approved as road trailer, the identification data is shown in plate 1 positioned inside the bonnet, above
the radiator. It bears the following data:
1 CE Approval no. 4 Technically permissible maximum mass on the
coupling point
2 Service identification no. 5 Technically permissible maximum mass on the axis
3 Technically permissible maximum full load mass 6 Machine model
1
2
3
4
5
6

GENERAL INFORMATION
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561405 - IS19/07 - EN 9/87
1.1.5 Vehicle’s identification number
The vehicle's identification number is punched on the right-side front beam is present in the versions fitted with road approved
tow, and repeated on the drawbar (FIG.1-6).
1.2 DOCUMENTATION ACCOMPANYING THE MACHINE
The machine is delivered with the following documentation:
- Use and Maintenance Manual
- EC Declaration of Conformity
- S.P.C.
- Warranty certificate
- Engine Use and Maintenance Manual
- Trailer booklet
- System diagrams

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GENERAL INFORMATION
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1.3 EC DECLARATION OF CONFORMITY (FACSIMILE)