Twister T2 User manual

TWISTERTRIMMER.COM
T2 TRIM SAVER
EUROPEAN MODEL
USER MANUAL
PN: 21-10090A_REV00

TWISTERTRIMMER.COM

TWISTERTRIMMER.COM pg | 1
TABLE OF CONTENTS
Important Safety Informaon
Parts and Tools
Assembled Trim Saver
Assembly
Controls Overview
Operaon
Inspecons
Cleaning
Troubleshoong
Warranty Informaon
Specificaons
Spare Parts and Accessories
Contact Us
2
5
9
10
22
23
24
25
29
31
33
34
35

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IMPORTANT SAFETY INFORMATION
This manual is for the Twister T2 Trim Saver vacuum–
European model. In this manual, the Trim Saver vacuum
will simply be referred to as the Trim Saver.
The Trim Saver is a high-speed and high-powered vacuum.
It requires special safety precauons to be pracced
during assembly and operaon to reduce the risk of
personal injury. Read this manual, including all important
safety informaon, danger, warning, and cauon signs
before assembling and using the Trim Saver.
Keirton is connually improving all its products. As a
result, engineering changes are somemes made. If appearances differ from this manual, please contact
Keirton Technical Support for assistance (see Contact Us on page 35).
Do not allow anyone to assemble or use the Trim Saver without this manual. A first-me assembler or
user of the Trim Saver should obtain proper instrucon from this manual.
General Safety Information
• Do not tamper with or bypass the Trim Saver’s safety systems. Failure to abide could
cause fatal injury.
• Do not assemble or operate the Trim Saver while red or under the influence of drugs,
alcohol, or medicaons.
• Do not wear loose clothing or jewellery when assembling or operang the Trim Saver.
• Confine long hair when assembling or operang the Trim Saver.
• Do not assemble, move, or clean the conveyors while power is connected to them.
• Do not remove safety labels from the machine. Replace any safety labels if they
become damaged or obscured.
• Keep visitors and children a safe distance from the conveyors.
CARELESS USE OF THE TRIM SAVER
OR ASSEMBLING IT WITHOUT
READING THE INSTRUCTIONS
AND ACCOMPANYING DANGER,
WARNING, AND CAUTION
NOTICES MAY RESULT IN
SERIOUS OR FATAL INJURY.
DANGER
!

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Connection and Electrical Safety Information
• The Trim Saver requires a 240V, 16A circuit breaker.
• The Trim Saver must be used in connecon with a properly grounded receptacle. Refer to
Specificaঞons on page 20 to determine the correct electrical requirements.
• Observe all applicable building and electrical codes.
• Do not overload outlets as this can result in fire or electric shock.
• Do not use extension cords with a diameter narrower than 12AWG.
• Do not use extension cords longer than 15m (50’).
• To power down the Trim Saver, switch it offusing the motor switch before unplugging
the machine.
• The motor and electrical components are not water ght. Do not get the motor or
electrical components wet while cleaning to prevent electric shock.
• Cover the end of the plug before cleaning to prevent electric shock.
Assembly Safety Information
• Substung factory parts with third-party parts may result in bodily harm or damage to
the Trim Saver.
• Do not skip any assembly steps. Complete all steps in order.
• Do not connect the Trim Saver to a power source unl it is fully assembled.
• The motor is heavy and fragile. Use two people to aach it to the rest of the machine.
Operation and Maintenance Safety Information
• Do not allow anyone to operate the Trim Saver unless it is fully assembled.
• Do not switch on the Trim Saver unless it is connected to the T2 trimmer.
• Do not operate the Trim Saver in an environment warmer than 30C.
• Do not disassemble the Trim Saver unless it is disconnected from power and the impeller
has come to a complete stop. The impeller may connue to spin for up to 30 seconds
aer stopping the Trim Saver.
IMPORTANT SAFETY INFORMATION

TWISTERTRIMMER.COMpg | 4
IMPORTANT SAFETY INFORMATION
• Clean the Trim Saver regularly.
• Ensure the Trim Saver is powered offbefore conducng any maintenance.
• To avoid electric shock, do not aempt to service electrical components on the
Trim Saver unless you are a trained electrician.
• Do not aempt maintenance unless directed by Keirton Technical Support.
• Some repair will require a qualified service technician who is trained in machinery
maintenance, service, and repair.

TWISTERTRIMMER.COM pg | 5
Parts: Components
Fig. 1
1 2 3 4 5 6
78910 11 12
13 14 15 16 17
18 19 20 21 22
23 24 25 26 27
PARTS AND TOOLS

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Reference Descripঞon Part Number Quanঞty
1Caster 23-0146 4
2Base Plate 23-0215 1
3CS-18E Motor Support 11-10288A 1
4Lid Holder 23-0208 1
5Saddle Support 23-0231 1
6Hose Saddle 23-0198 2
73hp Euro Vacuum Fan and Motor Assembly 23-10168A 1
8Switch Mount 11-10287A 1
9CS-18E VFD 15-10316 1
10 CS-18E Start/Stop Switch 15-10315 1
11 CS-18E Electrical Filter Enclosure 24-10254A 1
12 Filter Adapter Gasket 23-0230 1
13 Filter Adapter 23-0209 1
14 Cart Handle 23-0204 1
15 CS-18 Cyclone Assembly 23-0203-01 1
16 10” Cyclone Gasket 23-0240 1
17 Upper Lid Gasket 23-0241 1
18 Stainless Steel Bin Lid 23-0243 1
19 Lower Lid Gasket 23-0244 1
20 Stainless Steel Bin 23-0242 1
21 Cleaning Flange 11-00-000103 and
11-00-000104
1 (2 pieces)
22 Hose Cuff23-0132 4
23 6” Hose 23-0199 2
24 6” Hose Clamp 23-01-001152 4
25 200 White Mesh (70 Micron) Filter Bag 23-0246 1
26 300 White Mesh (40 Micron) Filter Bag 23-0247 1
27 7” Filter Bag Clamp 23-0218 1
PARTS AND TOOLS

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Parts: Fasteners
The fasteners are placed in labelled bags that pertain to the different stages of assembly. For easiest
assembly, do not open these bags unl the instrucons say to do so.
Reference Descripঞon Part Number Quanঞty
1⁄” Star Lock Washer 13-02-000411 52
28–32 x ⁄” Star Lock Washer 13-10326 4
3⁄”Star Lock Washer 13-10324 8
4⁄” Flat Washer 13-0018 4
5⁄” Flat Washer 13-02-000014 12
6⁄” Silicone Washer 23-0248 6
7⁄”–20 Nyloc Nut 13-0062 6
8⁄”–18 Nyloc Nut 13-0064 12
910–32 Wing Nut (connected to cleaning flange) 13-0168 6
10 ⁄”–18 x ⁄” Hex Head Bolt 13-08-516158 46
11 ⁄”–18 x 1” Hex Head Bolt 13-08-516110 4
12 ⁄”–20 x 1” Hex Head Bolt 13-08-142110 6
13 ⁄”–18 x 1.5” Hex Head Bolt 13-08-516115 2
14 8–32 x ⁄” Hex Head Bolt 13-10325 8
15 ⁄”–20 x ⁄” Hex Head Bolt 13-10323 8
Fig. 2
1 2 3 4 5 6
7 8 9
10 11 12 13 14 15
PARTS AND TOOLS

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Parts: Cable Supports
Reference Descripঞon Part Number Quanঞty
1Cable Tie Mount 15-10380 4
24” Cable Tie 15-0112 4
Tools Needed
Reference Descripঞon Quanঞty
1⁄” Wrench 2
2⁄” Wrench 2
3⁄” Socket, Extension, and Socket Wrench 1
12
Fig. 3
1 2
Fig. 4
3
PARTS AND TOOLS

TWISTERTRIMMER.COM pg | 9
Fig. 5 CASTER
BASE PLATE
MOTOR SUPPORT
LID HOLDER
SADDLE SUPPORT
HOSE SADDLE
FILTER ADAPTER
CART HANDLE
BIN LID
BIN
CLEANING FLANGE
HOSE CUFF
HOSE CUFF
6” HOSE
FILTER BAGS
Fig. 6
VFD
START/STOP SWITCH
ELECTRICAL FILTER ENCLOSURE
VACUUM FAN AND
MOTOR ASSEMBLY
CYCLONE ASSEMBLY
ASSEMBLED TRIM SAVER

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Step 1: Attach the Casters to the
Base Plate
1. Open fastener bag A. Bag A contains:
• Sixteen ⁄”–18 x ⁄”Hex Head
Bolts
• Sixteen ⁄” Star Lock Washers.
2. Secure the casters to the base plate using
all 16 bolts and star locks washers (see
Fig. 7).
Step 2: Attach the Lid Holder to
the Motor Support
1. Open fastener bag B. Bag Bcontains:
• Four ⁄”–18 x ⁄” Hex Head Bolts
• Eight ⁄” Star Lock Washers
• Four ⁄”–18 Nyloc Nuts.
2. Align the motor support with the
narrow end of the lid holder. Ensure the
two large holes in the motor support are
facing the wide end of the lid holder
(see Fig. 8).
3. Place the bolts through four of the
star lock washers, then through the lid
holder and motor support (see Fig. 7).
4. Secure the remaining star lock washers
and nuts over the ends of the bolts (see
Fig. 9).
Fig. 7
Fig. 8
ASSEMBLY

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Step 3: Attach the Motor Support to the Base Plate
1. Open fastener bag C. Bag Ccontains:
• Four ⁄”–18 x ⁄” Hex Head Bolts
• Four ⁄” Star Lock Washers.
2. Align the boom of the motor support with the four off-center bolt holes in the base
plate. Ensure the two large holes in the motor support are facing away from the base
plate’s cart handle bolt holes.
3. Secure the motor support to the base plate using four bolts and star washers (see Fig. 10).
Step 4: Attach the Saddle Support to the Lid Holder
1. Open fastener bag D. Bag Dcontains:
• Six ⁄”–18 x ⁄” Hex Head Bolts
• Four ⁄” Star Lock Washers
• Two ⁄”–18 x 1.5” Hex Head Bolts
• Four ⁄”–18 Nyloc Nuts.
Fig. 10Fig. 9
ASSEMBLY

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2. Align the base of the saddle support with the lid holder’s four center bolts holes.
Ensure the pole-side of the base is facing the wide end of the lid holder (see Fig. 11).
3. Secure the saddle support to the base plate using four ⁄”–18 x ⁄” hex head bolts and
star washers (see Fig. 12).
Step 5: Attach the Hose Saddle
to the Saddle Support
1. Secure the two hose saddle pieces to
the top of the saddle support with the
two ⁄”–18 x 1.5” hex head bolts
and nuts from bag D(see Fig. 13).
2. Place the two remaining ⁄”–18 x ⁄”
hex head bolts through the two
outer holes, and secure with the two
remaining nuts (see Fig. 14).
Fig. 11
Fig. 13
Fig. 12
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ASSEMBLY

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Step 6: Attach the Motor Assembly and Switch Mount to the
Motor Support
The vacuum motor is heavy and fragile. Use two people
to complete this step.
1. Open fastener bag E. Bag Econtains:
• Four ⁄”–18 x 1” hex head bolts.
• Four ⁄” Star Lock Washers
• Four ⁄” Flat Washers
• Four ⁄”–18 Nyloc Nuts.
2. Place a piece of foam packaging over the
wide end of the lid holder, then rotate the
Trim Saver 90so it rests on the foam (see Fig. 15).
3. Place all four bolts through the flat washers, then through the motor assembly and
motor support (see Fig. 16). The motor is connected via cables to the Trim Saver’s
electrical components. These will be bolted to the frame later. Ensure the cables are
placed between the base plate and motor bolts during this step.
Fig. 14 Fig. 15
THE MOTOR IS HEAVY. USE TWO
PEOPLE TO LIFT.
WARNING
!
pg | 13
ASSEMBLY

TWISTERTRIMMER.COM
4. Slide the switch mount in between the leside of the motor and washers (see Fig. 17).
5. Reaching through the two large holes in the motor support, secure the star lock washers
and nuts over the ends of the bolts (see Fig 18).
6. Rotate the Trim Saver back so it rests on the casters.
Step 7: Attach the VFD to the
Motor Support
1. Open fastener bag L*. Bag Lcontains:
• Four 8–32 x ⁄” Hex Head Bolts
• Four 8–32 x ⁄” Star Lock
Washers.
2. Thread all four bolts through the star
lock washers, then through the VFD
and motor support (see Fig. 19).
*Ensure you have opened bag L and not F. The fastener bags
are not labelled in sequence.
Fig. 18
Fig. 16 Fig. 17
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ASSEMBLY

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Step 8: Attach the Start/Stop Switch to the Switch Mount
1. Open fastener bag M. Bag Mcontains:
• Four ⁄”–20 x ⁄” Hex Head Bolts
• Four ⁄”Star Lock Washers.
2. Secure the start/stop switch to the switch mount with all four bolts and star lock washers
(see Fig. 20).
Step 9: Attach the Electrical Filter Enclosure to the Motor
Support
1. Open fastener bag N. Bag N contains:
• Four ⁄”–20 x ⁄” Hex Head Bolts
• Four ⁄”Star Lock Washers.
2. Secure the electrical filter enclosure to the motor support with all four bolts and star lock
washers (see Fig. 21).
Fig. 19 Fig. 20
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ASSEMBLY

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Step 10: Secure the Cables
1. Place the four cable e mounts in the boom of the motor support, and push unl a click
is felt (see Fig. 22).
2. Thread cable es through all four cable e mounts.
3. Loop the cable e around the cables connecng the electrical components, and fasten
the cable es (see Fig. 23). Ensure the
cable from the start/stop switch is
secured by itself using the two upper
cable es.
4. Trim any excess cable e. Ensure a small
poron of the cable e sll protrudes.
Step 11: Attach the Filter Adapter
to the Motor Assembly
1. Open fastener bag F. Fastener bag F
contains:
Fig. 21 Fig. 22
Fig. 23
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ASSEMBLY

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• Eight ⁄”–18 x ⁄” Hex Head Bolts
• Eight ⁄” Star Lock Washers.
2. Align the filter adapter with the adapter gasket and the vacuum assembly outlet (see
Fig. 24).
3. Secure the filter adapter to the motor assembly with all eight bolts and star lock
washers (see Fig. 24).
Step 12: Attach the Cart Handle to the Base Plate
1. Open fastener bag G. Bag G contains:
• Eight ⁄”–18 x ⁄” Hex Head Bolts
• Eight ⁄” Star Lock Washers.
2. Align the cart handle with the base plate so the top of the handle leans away from the
motor assembly.
3. Secure the cart handle to the base plate with all eight bolts and star lock washers (see Fig. 23).
Fig. 25
Fig. 24
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ASSEMBLY

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Step 13: Attach the Cyclone and Bin Lid to the Lid Holder
1. Open fastener bag H. Bag Hcontains:
• Six ⁄”–20 x 1” Hex Head Bolts*
• Twelve ⁄” Flat Washers
• Six ⁄” Silicone Washers
• Six ⁄”–20 Nyloc Nuts.
2. Align the cyclone and 10” cyclone gasket with the large hole in the lid holder (see Fig. 26).
The cyclone can be oriented in six 30increments. For easiest operaon, the cyclone
inlet may face anyway except that of the filter adapter (see Fig. 27).
3. Place all six bolts through six of the flat washers, then through the cyclone, gasket, and
lid holder (see Fig. 26).
4. Align the stainless bin lid and upper lid gasket with the underside of the lid
holder (see Fig. 28).
*The bolts, metal washers, and nuts used for this step are stainless steel. Ensure only these fasteners are used for this step.
Fig. 26 Fig. 27
pg | 18
ASSEMBLY