TYCROP ProPass 180 User manual

ProPass 180 Top Dresser
Operator’s Manual
P/N: 60041006R01

All information, illustrations, and specifications in
this manual are based on the latest information at
the time of publication. We reserve the right to
make changes at any time without notice.
TYCROP Manufacturing Ltd.
Rosedale, British Columbia, V0X 1X0, Canada
www.tycrop.com
Copyright © 2004 TYCROP Manufacturing Ltd.
All rights reserved
Manual Number: 60041006
Printed in Canada, January 4, 2006

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Table of Contents
Product Identification........................................................................................................1
Model Name and Serial Number ...............................................................................1
Purchase Date and Dealer Information.....................................................................1
Specifications ....................................................................................................................3
Introduction........................................................................................................................5
Using this Operator’s Manual ....................................................................................5
Message Boxes .........................................................................................................5
About the ProPass 180 Top Dresser...............................................................................7
Features and Benefits................................................................................................7
Components...............................................................................................................7
Base Model......................................................................................................7
Options and Attachments ..........................................................................................7
Tow-Behind Chassis........................................................................................7
Toro or John Deere Truck-mount Chassis.......................................................8
Truck-mount Storage Stand.............................................................................8
Twin Spinner Attachment.................................................................................8
Vortex Brush Attachment.................................................................................8
11HP – Hydraulic Power Pack.........................................................................9
Safety Instructions ..........................................................................................................11
Safe Operating Practices.........................................................................................11
Supervisor’s Responsibilities.........................................................................11
Do the Following ............................................................................................11
Never Do the Following..................................................................................11
Hydraulic Safety.......................................................................................................11
Tow Vehicle Requirements............................................................................11
Hoses and Lines............................................................................................12
Engine Safety...........................................................................................................12
Tow Vehicle Safety..................................................................................................12
Loading....................................................................................................................12
Unloading.................................................................................................................13
Traveling..................................................................................................................13
Hills ................................................................................................................13
Parking...........................................................................................................13
Safety Attire .............................................................................................................14
Safety Decals...........................................................................................................14
Setup Instructions...........................................................................................................19
Installing the Attachments........................................................................................19
Table of Contents Page iii

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Operating Instructions....................................................................................................21
Connecting the ProPass to the Tow Vehicle...........................................................21
Disconnecting the ProPass from the Tow Vehicle..................................................21
Installing the ProPass onto a Tow Vehicle from the Storage Stand.......................22
Removing the ProPass from a Tow Vehicle onto the Storage Stand.....................23
How to Load the ProPass........................................................................................24
How to Operate the Controls and Attachments ......................................................24
Flow Control Valve for Conveyor Belt ...........................................................24
Flow Control Valve for Attachment................................................................24
On/Off Pendant..............................................................................................24
How to Operate the ProPass...................................................................................24
How to Operate the ProPass with the 11HP Hydraulic Power Pack.......................25
ProPass Factory-Recommended Settings Guide...................................................26
ProPass Twin Spinner Suggested Spreading Application Guide............................26
Disk Settings..................................................................................................27
ProPass Twin Spinner Movement Handles.............................................................28
Maintenance Instructions...............................................................................................29
Warranty..................................................................................................................29
Safety Checks .........................................................................................................29
Tires and Wheels...........................................................................................29
Rear Gate......................................................................................................29
Hitch...............................................................................................................29
Hydraulic System...........................................................................................29
Conveyor Belt and Rollers.............................................................................29
Belt and Rear Gate Seals..............................................................................29
Attachments...................................................................................................29
Safety Decals.................................................................................................30
How to Maintain the Conveyor Belt System............................................................30
Conveyor Belt Tensioning Procedure............................................................30
Conveyor Belt Tracking Procedure ...............................................................30
How to Lubricate the ProPass.................................................................................30
Lubrication Schedule.....................................................................................30
Lubrication Procedure ...................................................................................31
How to Maintain the Hydraulic System ...................................................................32
Hydraulic Schematic................................................................................................33
Electrical Schematic................................................................................................35
How to Wash the ProPass......................................................................................36
Long-term Storage of the ProPass..........................................................................36
Maintenance Record Sheet.....................................................................................37
Troubleshooting..............................................................................................................39
ProPass Troubleshooting Guide.............................................................................39
............................................37Twin Spinner Spread Pattern Troubleshooting Guide
Page iv Table of Contents

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Product Identification
Model Name and Serial Number
The model number and serial number of each ProPass
product are located on an identification plate (Figure 1),
along with the date of manufacture and the product’s gross
weight. The identification plate is mounted near the front
of the conveyor belt on the ProPass body (Figure 2).When
you contact an authorized TYCROP dealer for service or
parts, the dealer will ask for the ProPass model name and
serial number.
ProPass 180 Base Model
ProPass Twin Spinner
ProPass Vortex Brush
ProPass PowerPack
Purchase Date and Dealer Information
Date of Purchase
Dealer Name
Dealer Phone
Figure 1: Identification plate
Figure 2: Identification plate on base model
Product Identification Page 1

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Specifications
IMPORTANT:These specifications are subject to
change without notice. They are provided for reference
purposes only. Contact an authorized TYCROP dealer
for up-to-date or additional information.
General Specifications
Hopper capacity 0.59 m3(21 ft3)
Tow-Behind Configuration
Length 3.4 m (134 in)
Width 1.7 m (65 in)
Height 1.4 m (56 in)
Ground clearance 30 cm (12 in)
GVWR 1405 kg (3,100 lb)
Payload 905 kg (2,000 lb)
Truck-Mount Configuration
Length 1.98 m (78 in)
Width 1.7 m (65 in)
Height 1.4 m (56 in)
Tare 289 kg (636 lb)
Payload Do not exceed vehicle
ratings
Weights
Base Model 248 kg (546 lb)
Tow-behind chassis 218 kg (480 lb)
Twin Spinner 68 kg (150 lb)
Vortex Brush 28 kg (60 lb)
ProGator truck-mount 41 kg (90 lb)
Workman truck-mount 41 kg (90 lb)
Weights
Truck-mount storage stand 30 kg (65 lb)
11 HP – HYDRAULIC
POWER PACK 100 kg (220 lb)
Tires
Size 24 x 13.00-12
Ply rating 4
Pressure 41–82 kPa (6–12 psi)
Electrical System
Voltage 12 V
Amperage draw 3.3 A
Fuse 15 A
Hydraulic System
Fluid type Petro-Canada Duratran or
equivalent
Fluid viscosity 60.09 cSt @ 40°C
Fluid capacity 2 L (0.53 gal)
Fluid capacity – 11HP
Hydraulic Power Pack 32.9L (8.7 US gal)
Maximum pressure input 190 bar (2,800 psi)
Minimum pressure input 138 bar (2,000 psi)
Maximum flow input 37.9 L/m (10 U.S. gal/m)
Minimum flow input 22.7 L/m (6 U.S. gal/m)
11HP – Hydraulic Power
Pack Engine Model Number Honda GX340KQAE6
11HP – Hydraulic Power
Pack Engine Owner’s
Manual Number
00X31-ZH9-6210
Specifications Page 3

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Noise
Under normal operating conditions, the ProPass has an
equivalent, continuous, ‘A’-weighted sound level, no
greater than 75 dB (decibels). When operated with the
11HP Hydraulic Power Pack the equivalent, continuous,
‘A’-weighted sound level is 85dB(A).
When operated by in conjunction with a tow vehicle, the
sound level may exceed 85 dB. Use approved hearing
protection.
Vibration
Under normal operating conditions, the ProPass does not
produce vibrations over 2.0 m/s2(6.6 ft/s2) to the
operator’s arms, or over 0.5 m/s2 (1.6 ft/s2) to the
operator’s body. (Note: values= weighted root mean
square acceleration.)
Page 4 Specifications

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Introduction
Read this Operator’s Manual carefully before operating the
ProPass. Keep it in an accessible location.
To get a replacement manual, contact an authorized
TYCROP dealer. This Operator’s Manual is also available
in other languages; contact your dealer to order one.
TYCROP Manufacturing Ltd. thanks you for choosing the
ProPass 180 Top Dresser for your facility.
Using this Operator’s Manual
Follow all safety precautions and operating
recommendations to ensure safe and trouble-free operation
of the ProPass 180 Top Dresser.
This Operator’s Manual will help you and others avoid
personal injury or damage to the machine. The information
will provide the operator with the safest and most effective
methods for operating the ProPass.
Throughout this Operator’s Manual, the terms “left” and
“right” are used. This means that when you stand behind
the ProPass facing the front of it, your left side
corresponds to the left side of the ProPass.
The ProPass shown in this Operator’s Manual may differ
slightly from your model. These differences are cosmetic
and will not affect operation.
Message Boxes
This Operator’s Manual contains message boxes that are
labeled Danger, Warning, Caution, and Important.
These message boxes indicate potential safety concerns or
equipment damage, and operating and servicing
information. Read these message boxes carefully to avoid
injury and equipment damage.
DANGER:Indicates an extreme hazard
that will cause serious injury or death if
you do not follow the recommended
precautions.
WARNING:Indicates a hazard that may
cause serious injury or death if you do not
follow the recommended precautions.
CAUTION:Indicates a hazard that may
cause minor or moderate injury if you do
not follow the recommended precautions.
IMPORTANT:Indicates special mechanical or servicing
information.
Introduction Page 5