Highway Equipment Company NEW LEADER NL450C User manual

MODEL NL450C
The NL450C includes the L5034G4 & the TR3000.
L5034G4 SERIAL NUMBER _______________________
TR3000 SERIAL NUMBER ________________________
MANUAL NUMBER: 307306-C
EFFECTIVE 11/2015
1330 76TH AVE SW
CEDAR RAPIDS, IA 52404-7052
PHONE (319) 363-8281 | FAX (319) 286-3350
www.highwayequipment.com
Copyright 2009 Highway Equipment Company, Inc.

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NL450CNEW LEADER
HEADER
307306-C
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307306-C
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NEW LEADER
TABLE OF CONTENTS
Warranty....................................................................................................................................................... 4
Preface.......................................................................................................................................................... 5
Safety............................................................................................................................................................ 6
Safety Decal Installaon and Maintenance ........................................................................................... 7
Safety Decal Illustraons....................................................................................................................... 8
General Description.................................................................................................................................... 17
Dimensions & Capacities ............................................................................................................................ 18
Installation Instructions.............................................................................................................................. 19
Hydraulic Requirements...................................................................................................................... 19
Implement Preparation and Connection............................................................................................. 20
Spinner Installation ............................................................................................................................ 23
Spinner Sensor .................................................................................................................................... 23
Filling Hydraulic System....................................................................................................................... 23
Lubrication .......................................................................................................................................... 23
Initial Start-Up ............................................................................................................................................ 24
Field Testing................................................................................................................................................ 25
General Operating Procedures................................................................................................................... 26
Tire Pressure and Transport Speeds.................................................................................................... 27
Rear Pulling Lugs ................................................................................................................................. 28
Implement Maneuvering .................................................................................................................... 28
L5034G4 Lubrication & Maintenance......................................................................................................... 30
Hydraulic System................................................................................................................................. 30
Conveyor Gear Case ............................................................................................................................ 30
Hose Routing....................................................................................................................................... 31
Hydraulic Hose .................................................................................................................................... 32
Conveyor Chain ................................................................................................................................... 32
Spinner Sensor .................................................................................................................................... 34
Lubrication of Bearings ....................................................................................................................... 34
Clean Up.............................................................................................................................................. 34
Fasteners ............................................................................................................................................. 34
TR3000 Lubrication & Maintenance........................................................................................................... 35
Brakes.................................................................................................................................................. 35
Tires..................................................................................................................................................... 36
Rims/Lug Nuts ..................................................................................................................................... 36
PTO Driveline Lube & Grease Points ................................................................................................... 37
Storage ................................................................................................................................................ 37
PTO Driveline....................................................................................................................................... 37
Lubrication and Hydraulic Oil Specifications .............................................................................................. 38
Hydraulic System................................................................................................................................. 38
Gear Case Lubricant ............................................................................................................................ 38
Chain Oiler Mixture............................................................................................................................. 38
Wheel Bearing Grease......................................................................................................................... 38
L5034G4 Lubrication and Maintenance Chart............................................................................................ 39
TR3000 Lubrication and Maintenance Chart.............................................................................................. 42
Troubleshooting ......................................................................................................................................... 44
Electrical Schematic ............................................................................................................................ 44
Brake Schematic .................................................................................................................................. 45
Hydraulic Schematic............................................................................................................................ 46
L5034G4 Conveyor Selection Chart..................................................................................................... 47
Symptoms and Reasons ....................................................................................................................... 4 8
Standard Torques National Coarse (NC) CapScrews ................................................................................... 50
Serial Tags................................................................................................................................................... 51
Instructions for ordering Parts ................................................................................................................... 53
Legend for Parts List Symbols..................................................................................................................... 53
TABLE OF CONTENTS

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307306-C
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307306-C
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NEW LEADER
TABLE OF CONTENTS CONTINUED
L5034G4 Parts List ...................................................................................................................................... 54
Feedgate.............................................................................................................................................. 54
Mounting Angle................................................................................................................................... 56
Conveyor Cover ................................................................................................................................... 57
Pintle Chain Conveyor ......................................................................................................................... 58
Chain Shield Hardware........................................................................................................................ 59
Conveyor Idler..................................................................................................................................... 60
Conveyor Drive.................................................................................................................................... 61
Breather Tube - Gear Case .................................................................................................................. 62
Encoder ............................................................................................................................................... 63
Conveyor Chain Oiler........................................................................................................................... 64
Wiper Front ......................................................................................................................................... 67
Rear Wiper - #2 & #3 Conveyors ......................................................................................................... 68
Fenders................................................................................................................................................ 69
Spinner Divider, Guard & Shields ........................................................................................................ 70
Spinner Sensor .................................................................................................................................... 71
34” Hydraulic Fans............................................................................................................................... 72
Reservoir ............................................................................................................................................. 75
Reservoir & Cooler .............................................................................................................................. 76
Hydraulics............................................................................................................................................ 78
Conveyor Hydraulics............................................................................................................................ 82
Sight Window ..................................................................................................................................... 83
Spinner Motor..................................................................................................................................... 84
Lights................................................................................................................................................... 86
Decals.................................................................................................................................................. 88
TR3000 Parts List ........................................................................................................................................ 91
Wheels & Tires .................................................................................................................................... 91
Pump Hydraulics ................................................................................................................................. 92
Driveline .............................................................................................................................................. 94
Hydraulic Brakes.................................................................................................................................. 96
Brake Lines ....................................................................................................................................... 100
Decals................................................................................................................................................ 102
G4 Spread Pattern .................................................................................................................................... Tab
TABLE OF CONTENTS

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NEW LEADER WARRANTY

NL450CNEW LEADER
HEADER
307306-C
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PREFACE
PLEASE ! ALWAYS THINK SAFETY FIRST !!
The purpose of this manual is to familiarize the person (or persons) using this unit with the informaon necessary
to properly install, operate, and maintain this system. The safety instrucons indicated by the safety alert symbol
in the following pages supersede the general safety rules. These instrucons cannot replace the following: the
fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualied person,
or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely
upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any
reason you do not understand the instrucons, please call your authorized dealer or our Product Sales and Support
Department at 1-888-363-8006 or 319-363-8281.
It has been our experience that by following these installaon instrucons, and by observing the operaon of
the spreader, you will have sucient understanding of the machine enabling you to troubleshoot and correct all
normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales
and Support Department if you nd the unit is not operang properly, or if you are having trouble with repairs,
installaon, or removal of this unit.
We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other
than roune care and adjustments.
Highway Equipment Company reserves the right to make alteraons or modicaons to this equipment at any
me. The manufacturer shall not be obligated to make such changes to machines already in the eld.
This Safety Secon should be read thoroughly and referred to frequently.
ACCIDENTS HURT !!!
ACCIDENTS COST !!!
ACCIDENTS CAN BE AVOIDED !!!
PREFACE

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SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO
CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT
OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and
“NOTICE” are used to indicate the following:
Indicates an imminently hazardous situaon that, if not avoided, WILL
result in death or serious injury. This signal word is to be limited to the
most extreme situaons and typically for machine components that, for
funconal purposes, cannot be guarded.
DANGER
Indicates a potenally hazardous situaon that, if not avoided, COULD
result in death or serious injury, and includes hazards that are exposed
when guards are removed. It may also be used to alert against unsafe
pracces.
WARNING
Indicates a potenally hazardous situaon that, if not avoided, MAY
result in minor or moderate injury. It may also be used to alert against
unsafe pracces.
CAUTION
NOTICE!
Is used for informaonal purposes in areas which may involve damage or
deterioraon to equipment but generally would not involve the potenal
for personal injury.
NOTE: Provides addional informaon to simplify a procedure or clarify a
process.
The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we
urge you to make safety your top priority when operang any equipment. We rmly advise that anyone allowed
to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe
operaon.
The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There
will be mes when you will run into situaons that are not covered in this secon. At those mes the best
standard to use is common sense. If, at any me, you have a queson concerning these guidelines, please call
your authorized dealer or our factory at 1-888-363-8006 or (319) 363-8281.
SAFETY

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NL450CNEW LEADER
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SAFETY CONTINUED
MAINTENANCE INSTRUCTIONS
1. Keep safety decals and signs clean and legible at all mes.
2. Replace safety decals and signs that are missing or have become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory.
INSTALLATION INSTRUCTIONS
1. Clean Surface
Wash the installaon surface with a synthec, free-rinsing detergent. Avoid washing the surface with a soap
containing creams or loon. Allow to dry.
2. Posion Safety Decal
Decide on the exact posion before applicaon. Applicaon marks may be made on the top or side edge of
the decal with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china
marker, or grease pencil. Safety decals will not adhere to these.
3. Remove the Liner
A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a
connuous moon at a 180-degree angle. If the liner is scored, bend at score and remove.
4. Apply Safety Decal
a. Tack decal in place with thumb pressure in upper corners.
b. Using rm inial squeegee pressure, begin at the center of the decal and work outward in all direcons with
overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave applicaon bubbles.
c. Pull up tack points before squeegeeing over them to avoid wrinkles.
5. Remove Pre-mask
If safety decal has a pre-mask cover remove it at this me by pulling it away from the decal at a 180 degree
angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to
avoid the pre-mask from permanently adhering to the decal.
6. Remove Air Pockets
Inspect the decal in the at areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the
bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture.
7. Re-Squeegee All Edges.
SAFETY

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NL450CNEW LEADER
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307306-C
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SAFETY DECALS L5034G4
SAFETY

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NL450CNEW LEADER
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SAFETY DECALS L5034G4 CONTINUED
SAFETY

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NL450CNEW LEADER
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SAFETY DECALS TR3000
SAFETY

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NL450CNEW LEADER
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1. Before aempng
to operate this unit,
read and be sure
you understand
the operaon
and maintenance
manual. Locate
all controls and
determine the use
of each. Know what
you are doing!
2. When leaving the unit unaended for any reason,
be sure to:
a. Take power take-o out of gear.
b. Shut o conveyor and spinner drives.
c. Shut o vehicle engine and unit engine (if so
equipped).
d. Place transmission of the vehicle in “neutral”
or “park”.
e. Set parking brake rmly.
f. Lock ignion and take keys with you.
g. Lock vehicle cab.
h. If on steep grade, block wheels.
These acons are recommended to avoid
unauthorized use, runaway, vandalism, the and
unexpected operaon during start-up.
3. Do not read, eat, talk on a mobile phone or take
your aenon away while operang the unit.
Operang is a full-me job.
4. Stay out of the
spreader. If it’s
necessary to enter
the spreader,
return to the shop,
empty body, turn
o all power, set
vehicle brakes,
lock engine
starng switch and
remove keys before
entering. Tag all controls to prohibit operaon.
Tags should be placed, and later removed, only by
person working in the body.
5. Guards and covers are provided to help avoid
injury. Stop all machinery before removing them.
Replace guards and covers before starng spreader
operaon.
6. Stay clear of any moving
members, such as
shas, couplings and
universal joints. Make
adjustments in small
steps, shung down
all moons for each
adjustment.
7. Before starng unit, be
sure everyone is clear and out of the way.
8. Do not climb on unit. Use the inspecon ladder or
a portable ladder to view the unit. Be careful in
geng on and
o the ladder,
especially in
wet, icy, snowy
or muddy
conditions.
Clean mud,
snow or ice
from steps and
footwear.
9. Do not allow anyone
to ride on any part of
unit for any reason.
10. Keep away from
spinners while they
are turning:
a. Serious injury
can occur
if spinners
touch you.
b. Rocks, scrap
metal or other
material can
be thrown o
the spinner
violently. Stay out of discharge area.
c. Make sure discharge area is clear before
spreading.
GENERAL SAFETY RULES
OPERATION SECTION
SAFETY

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NL450CNEW LEADER
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17. Wear eye protecon while working around or on
unit.
18. Read, understand and follow instrucons and
precauons given by the manufacturer or supplier
of materials to be spread. Improper selecon,
applicaon, use or handling may be hazardous to
people, animals, plants, crops or other property.
CAUTION
If spreader is used to transport
chemicals, check with your
chemical supplier regarding DOT
(Department of Transportaon)
requirements.
19. Cover all loads that
can spill or blow away.
Do not spread dusty
materials where dust
may create polluon
or a trac visibility
problem.
20. Turn slowly and be
careful when traveling
on rough surfaces and side slopes, especially with
a loaded spreader. Load may shi causing unit to
p.
21. Read and understand the precauonary decals on
the spreader. Replace any that become defaced,
damaged, lost or painted over. Replacement
decals can be ordered from your dealer’s parts
department or from Highway Equipment Company
by calling (319) 363-8281.
11. Inspect spinner ns, spinner frame mounng and
spinner n nuts and screws every day. Look for
missing fasteners, looseness, wear and cracks.
Replace immediately if required. Use only new
SAE grade 5 or grade 8 screws and new self-
locking nuts.
12. Inspect all bolts, screws,
fasteners, keys, chain
drives, body mounngs
and other aachments
periodically. Replace
any missing or
damaged parts with
proper specicaon
items. Tighten all bolts,
nuts and screws to specied torques
according to the torque chart in this
manual.
13. Shut o engine
before lling fuel
and oil tanks. Do
not allow overow.
Wipe up all spills.
Do not smoke.
Stay away from
open ame. FIRE
HAZARD!
14. Starng uids
and sprays
are extremely
flammable.
Don’t smoke.
Stay away from
ame or heat!
15. All vehicles should be equipped with a serviceable
re exnguisher of 5
BC rang or larger.
16. Hydraulic system
and oil can get hot
enough to cause
burns. DO NOT
work on system that
is hot. Wait until oil
has cooled. If an
accident occurs, seek
immediate medical assistance..
GENERAL SAFETY RULES
OPERATION SECTION
SAFETY

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NL450CNEW LEADER
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7. Some parts and
assemblies are
quite heavy. Before
aempng to
unfasten any heavy
part or assembly,
arrange to support
it by means of a
hoist, by blocking
or by use of an
adequate arrangement to prevent it from falling,
pping, swinging or moving in any manner which
may damage it or injure someone. Always use
liing device that is properly rated to li the
equipment. Do not li loaded spreader. NEVER
LIFT EQUIPMENT OVER PEOPLE.
8. If repairs require use
of a torch or electric
welder, be sure
that all ammable
and combusble
materials are
removed. Fuel or
oil reservoirs must
be emped, steam
cleaned and lled
with water before aempng to cut or weld them.
DO NOT weld or ame cut on any tank containing
oil, gasoline or their fumes or other ammable
material, or any container whose contents or
previous contents are unknown.
9. Keep a fully charged re exnguisher readily
available at all mes. It should be a Type ABC or a
Type BC unit.
10. Cleaning solvents should be used with care.
Petroleum based solvents are ammable and
present a re hazard. Don’t use gasoline. All
solvents must be used with adequate venlaon,
as their vapors should not be inhaled.
1. Maintenance includes all
lubricaon, inspecon,
adjustments (other
than operaonal control
adjustments such as
feedgate openings,
conveyor speed, etc.)
part replacement, repairs
and such upkeep tasks as
cleaning and painng.
2. When performing any
maintenance work, wear proper protecve
equipment—always wear eye protecon—safety
shoes can help save your toes—gloves will help
protect your hands against cuts, bruises, abrasions
and from minor burns—a hard hat is beer than a
sore head!
3. Use proper tools for the job
required. Use of improper
tools (such as a screwdriver
instead of a pry bar, a pair of
pliers instead of a wrench, a
wrench instead of a hammer)
not only can damage the
equipment being worked on, but can lead to
serious injuries. USE THE PROPER TOOLS.
4. Before aempng any maintenance work (including
lubricaon), shut o power completely. DO NOT
WORK ON RUNNING MACHINERY!
5. When guards and covers are removed for any
maintenance, be sure that such guards are
reinstalled before unit is put back into operaon.
6. Check all screws, bolts and nuts for proper torques
before placing equipment back in service. Refer to
torque chart in this manual.
GENERAL SAFETY RULES
MAINTENANCE SECTION
SAFETY

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NL450CNEW LEADER
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11. When baeries are
being charged or
discharged, they
generate hydrogen
and oxygen gases. This
combinaon of gases
is highly explosive. DO
NOT SMOKE around
baeries—STAY AWAY
FROM FLAME—don’t
check baeries by shorng terminals as the
spark could cause an explosion. Connect and
disconnect baery charger leads only when
charger is “o”. Be very careful with “jumper”
cables.
12. Baeries contain strong sulfuric acid—handle
with care. If acid gets on you, ush it o with
large amounts of water. If it gets in your eyes,
ush it out with plenty of water immediately and
get medical help.
13. Hydraulic uid under
high pressure leaking
from a pin hole are
dangerous as they
can penetrate the skin
as though injected
with a hypodermic
needle. Such liquids
have a poisonous effect and can cause
serious wounds. To avoid hazard, relieve
pressure before disconnecting hydraulic
lines or performing work on system. Any
uid injected into the skin must be treated
within a few hours as gangrene may result.
Get medical assistance immediately if such
a wound occurs. To check for such leaks,
use a piece of cardboard or wood instead
of your hand. Make sure all hydraulic
uid connections are tight and all hydraulic
hoses and lines are in good condition before
applying pressure to system. Wear protective
gloves and safety glasses or goggles when
working with hydraulic systems.
14. The ne spray from a small hydraulic oil
leak can be highly explosive—DO NOT
SMOKE—STAY AWAY FROM FLAME OR
SPARKS.
GENERAL SAFETY RULES
MAINTENANCE SECTION CONTINUED
SAFETY

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NL450CNEW LEADER
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GENERAL SAFETY RULES
INSTALLATION SECTION
1. Follow connecon instrucons in the Installaon
secon of this manual. If mounng condions
require deviaon from these instrucons refer to
factory.
2. When making the installaon, be sure that the
lighng meets Federal Motor Vehicle Safety
Standard (FMVSS) No. 108, ASABE S279 and all
applicable local and state regulaons.
3. Install controls so that they are located of
convenient use. Posion them so that they do not
interfere with any vehicle control and that they
do not interfere with driver or passenger or with
access to or exit from the vehicle.
4. Check for vehicle visibility, especially toward the
rear. Reposion or add mirrors so that adequate
rearward visibility is maintained.
5. Add Cauon, Warning, Danger and Instrucon
decals as required. Peel o any label masking
which has not been removed.
6. Install all guards as required.
7. Check installaon completely to be sure all
fasteners are secure and that nothing has been
le undone.
SAFETY

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NL450CNEW LEADER
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NOTES:
SAFETY

NEW LEADER
HEADER
17
NL450C
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307306-B
Page Rev. A
GENERAL DESCRIPTION
The Model NL450C is a L5034G4 spreader mounted on the TR3000 trailer. It is intended for spreading feedlot
composted manure, waste water sludge, industrial waste, paper mill waste, compost, marl, poultry lier and y
ash.
The TR3000 is designed for aachment to specially equipped tractors. It’s equipped with brakes and oataon res
on a walking beam suspension.
The spreader is powered hydraulically and provides independent variable speed control for the spinner and full
automac ground speed control for the conveyor by means of a motorized valve with sha sensor. Tandem gear
type hydraulic pump provides the power to drive the spinner by means of a tractor PTO. The conveyor chain is
driven by the tractor hydraulics.
The 34” wide (86 cm) conveyor runs the full length of the hopper boom to deliver material to the spinners through
a hydraulically adjustable metering gate at the rear of the hopper body. A feedgate sight gauge allows monitoring
of the feedgate opening from the cab. The conveyor is driven by two orbital type hydraulic motors mounted to a 6
to 1 rao spur gear case. Two conveyor opons are available: pintle type chain joined by cross bars every third link
(#1) or every other link (#2).
The distributor spinner assembly has two 30” (76 cm) diameter discs. Each disc has the opon of four to six formed
and heat treated ns that are adjustable to radial angle. The spinner is fully adjustable by means of a rotang
handle.
This product is intended for commercial use only.
OPER. & MAINT.
GENERAL DESCRIPTION

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Page Rev. A
NL450CNEW LEADER
HEADER
NEW LEADER
DIMENSIONS & CAPACITIES
118 (300 cm)
Outside Width
128 (326 cm)
Fender Width
143 (363 cm)
Overall Width
295 (749 cm) Overall Length
179 (455 cm)
Inside Body Length
126 (317cm)
Overall
Height
Struck Capacity
Cu Yd (Cu M) Cu Ft
Spreader Weight
Approx. Pounds (kilograms)As Shipped
16.8 (12.8) 453 Spreader 6400 (2903)
Trailer 14,600 (6623)
OPER. & MAINT.DIMENSIONS & CAPACITIES

NEW LEADER
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19
NL450C
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307306-B
Page Rev. A
INSTALLATION INSTRUCTIONS
HYDRAULIC REQUIREMENTS
Spinner (Provided by Tractor Pump)
PUMP TYPE PTO Driven Gear Pump
PTO SPEED 1000 RPM
PRESSURE 2500 PSI (172 bar) Connuous; 3100 PSI (214 bar) Intermient
FLOW 40 GPM (151 LPM)
FILTRATION Return line lter, 10 Micron
RESERVOIR 40 gallon (151 liters)
COOLER Thermostacally Controlled at 114°F (46 C°)
RELIEF VALVE 3100 PSI (214 bar) at pump or control valve
Conveyor (Provided by Tractor)
PRESSURE 2900 PSI (242 bar)
FLOW REQUIREMENTS 27 GPM (102 LPM)
RELIEF VALVE 3100 PSI (214 bar)
Feedgate (Provided by Tractor)
PRESSURE 1000 PSI (69 bar)
FLOW REQUIREMENTS 4 GPM (15 LPM)
RELIEF VALVE 1000 PSI (69 bar)
OPER. & MAINT.INSTALLATION

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Page Rev. A
NL450CNEW LEADER
HEADER
NEW LEADER
INSTALLATION INSTRUCTIONS CONTINUED
IMPLEMENT PREPARATION AND CONNECTION
WARNING Make sure area is clear between the tractor and implement when backing up to
implement.
WARNING DO NOT wear loose clothing. Keep hands and other body parts away from connecng
parts of tractor and implement. Entanglement could cause serious injury.
WARNING DO NOT stand on PTO, PTO driveline, tongue, or draw bar. Falling could cause death or
serious injury.
WARNING DO NOT use intermediate support as aaching point.
NOTICE! Make sure safety chain is stored safely when not in use.
NOTICE! Inspect the cleanliness of connecng parts. All areas must be free of debris and dirt to ensure a
secure connecon.
Adjust Implement Hitch
Factory installs implement hitch in lower two holes of hitch holder. Dealer/customer must adjust hitch posion
to match tractor drawbar. Figure 1 shows correct hitch posion for the JD 9430 and JD 8530.* When hitch is in
correct posion, ghten grade 8 bolts to torque per “Standard Torques Naonal Coarse (NC) Capscrews” chart in
this manual or 850-900 -lbs dry.
Figure 1
* Hitch posion may be dierent if not using recommended John Deere res.
OPER. & MAINT.INSTALLATION
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