Typical Tc-1310g User manual

TC1310G

TC2210G

ELECTRONIC PATTERN SEWING MACHINE

ELEKTRONISCHER GROSSFELD RIEGELAUTOMAT

INSTRUCTION BOOK

Thank you very much for buyin g a sewing machine.Before using

yo

ur new mach

in

e, please read the safety

in

structions

below ang the explanationsgiven in the instruction manual.

\Nith industrial sewing machines, it is normal

to

carry

out

work while positioned dire

ct

ly in

fr

ont

of

moving parts such

as

the

needle and thread take-up Iever, and consequently there

is

always a danger of injury that can be caused by these parts.

Follow the instructions from training personnel and instructors regarding safe and

cor

rect operation before operating

th

e

machine so that y

ou

will know how to use it correctly.

SAFETY INSTRUGTIONS

[1] Safety indications and their meanings

This instruction manual and the indications

and

symbols that are used on the machine itself are provided in order to ensure

safe operation

of

this machine and to preventaccidentsand injury

to

yourself

or

oth

er

people.

The meanings

ofthese

indications and symbols are

gi

ven below.

lndications

A DANGER The instructio

ns

which follow this term indicate situations where failure to follow

the

instructions may result

in

death

or

serious injury.

A CAUTION The instructions which follow

this

terrn indicate situations where failure to foll

ow

the

instructions could cause injury when using the machine

or

physical damage to equipment

and surroundings.

Symbols

~--····

(SJ

......

0······

This symbol (.6,) indicates something that you should be careful of. The picture inside the

tr

iangle

indicatesthe nature

ofthe

caution that must be taken.

(Forexample, the symbol

at

left means"beware

of

injury".)

This symbol <

0)

indicat

es

something

that

you

mus

t not

do

.

This symbol

(.)

indicates something that you must do. The pictu

re

ins

i

de

the circle indicates the

nature

of

the thing t

hat

must

be done.

(Forexample, the symbol

at

left means"you

must

make the ground connection".)

[2] Notes

on

safety

ADANGER

JA

Wa

it

at

least 5 minutes after turning

off

the power switch and disconnecting the power cord

fr

om the

wa

ll outlet

~

before opening the cover

of

the control box. Tauehing ar

eas

where high voltages a

re

present can result in severe

in

jury.

A_CAUTION

Environmental requirements

0 Use the sewing ma

ch

in

e in an area which is free from

sources

of

strong electri

ca

l noi

se

such

as

el

ectr

ical

line noise or static electric noise.

Sour

ces

of

strong electrical noise may cause

problems wi

th

correct operation.

0 Any fluctua

ti

ons

in the

power

supply valtage should

be wi

th

in ±10%

of

the rated valtage forthe mach

in

e.

Valtage fluctuations which are greater than this may

0

cause proble

ms

wi

th

cor

rect

op

eration.

The

power

supply capacity should be greater than the

requirements for

th

e sewi

ng

machine's power

consumption.

lnsufficient pow

er

supply capacity may cause

problems wi

th

correct operation.

The pn

eu

m

at

ic delivery capability should be grea

ter

than the requirements

fo

r the sewing machine's total

ai

r consumption.

lnsufficient pneumatic delivery capab

il

ity may cause

problemswi

th

correct operation.

0

The a

mb

ient temperature should be

wit

hin the

ra

n

ge

of

5°C to

35

°C during use.

Tampe

ra

tur

es

which are lower

or

higher than this

m

ay

cause proble

ms

with correct operati

on

.

The relative humidity sh

ou

ld be wi

th

in the range of

45% to

85

% during use, and no

de

w for

mat

i

on

shou

ld

occur in any devices.

Excessively dry or humid environments and dew

formation may cau

se

probl

ems

with correct operation.

0 ln the ev

ent

of

an el

ect

rical storm, tu

rn

off

the power

and disconnectthe power cord from the wall ou

tl

et.

Lightning may cause problemswith correct operation.

Installation

(9

0

Ma

ch

ine

in

stall

at

ion should only

be

carried

out

by

a

qua

li

fied technic

ia

n.

Contact your

dealer

or a

qual

i

fied

electrician

for

an

y elec

tr

ical

wo

rk that may need to be done.

T

he

sewing machine weighs approxi

ma

tely 88

kg

.

T

he

installation should be car

ri

ed

out

by two

or

more

people.

t<::'\

Do

not

connect the pow

er

cord until insta

ll

ati

on

is

\Y

complete.

lf

the

foot

swi

tc

h

is

depressed by mistake,

the sewing mach

in

e m

ig

ht

start oper

at

ing and injury

cou

ld

resul

t.

A Hold

th

e machine h

ea

d with both han

ds

when

tilting it

L:!:':::.

back

or

returning it

to

its original position.

•

Furtherrnore, do

not

apply excessive force

when

tilting

back

the

mac

hine head. The sewing m

ac

hine

may become unbalanced and fall

do

wn, and seri

ous

in

jury

or

damage

to

the sewing

mac

hine may result.

Be sure to connect the ground. lf the ground

connection is

not

secure, you run a hi

gh

ri

sk

of

receiving a serious e

le

ctric

shock

,

an

d problems wi

th

correct operati

on

may also occur.

0 All cords should be secured

at

l

eas

t

25

mm away

from any

mo

ving parts. Furtherrnore,

do

not

excessively bend the cords

or

secure th

em

too

fi

rmly

0

with staples, otherwi

se

there is the danger that fi

re

or

el

ec

tric sh

ocks

could occur.

lnstall the safety covers

to

the machine head and

motor.

lf

us

in

g a work table which has casters, the casters

should be secur

ed

in such a way so

th

at they can

no

t

move.

t<::'\

Be

sure

to

w

ear

protective goggles a

nd

glov

es

wh

en

\Y

handling

the

lubricating oil and grease, so

that

they

do not

get

into your ey

es

or onto y

ou

r skin. lf the oil

and grease

get

into your

eyes

or

on

to

yo

ur skin,

infl

ammat

ion can result

Fu

rt

hermore,

do

notdr

in

kor

eat

the lubri

cat

ing oil

or

grease. They may cause diarrhea

or

vomiting.

Keep the oil out

of

the reach

of

childr

en

.

ii

ÄCAUTION

Sewing

This sewing machine should only be used by

operators who have received

the

necessary training

in safe use beforehand. 0

lf

using a

work

tab

le

whi

ch

has caster

s,

the casters

should be secured in such a way so that they cannot

move.

The sewing machine should

not

be used

for

any A Attach all safe

ty

devices before using the sewing

applications

other

than sewing.

~

machine.

lf

the machine is used without these

Be

sure to

wear

protective goggles when using the devices attached. injury may resul

t.

machine.

lf

goggles are

not

worn, there

is

the danger that

if

a

needle breaks, parts

of

the broken needle

may

enter

your

eyes and injury

may

result.

A Turn offthe

power

switch

at

the following. times.

lf

the

~

foot switch is depressed by mistake. the sewing

machine might

start

operating and injury could result.

• When threading the needle

• When replacing the bobbin and needle

• When

not

using the machine and

when

leaving the

machine unattended

A Do

not

touch any of the moving parts or

pr

ess

an

y

~

objects against the machine while

sew

in

g,

as

this

may result

in

personal inju

ry

or darnage to the

machine.

0

lf

an

error occurs in machine operation, or if abnormal

noises

or

sm

ells

are noticed, immediately turn

off

the

power switch. Then contact

yo

ur n

earest

de

alet

qualified

technician.

lf

the machine develo

ps

a problem. contact

yo

ur

nearest

dealer

or

a qualified technician.

Cleaning

A Turn

off

the power switch before carrying out

~

cleaning.

lf

the foot switch is depressed

by

mistake,

the sewing machine might start operating and injury

could result.

carry

out

an

y mai

nt

enance and inspection of the

1\:\

Be sure to wear prote

ct

ive goggles and gloves when

\.Y

handling the

lu

b

ri

cating o

il

and grease,

so

that they

do

not

get

in

to your eyes or onto

yo

ur skin.

lf

the oil

and grease get into your ey

es

or onto

yo

ur skin,

inflammation can resul

t.

Furthermore, do notdrin

kor

eat the lubricating oil or

grease. They may cause diarrhea or vomiting.

Keep the oil out of the reach of

ch

ildren.

Maintenance and inspection

t<:'\ Maintenance and inspection

of

the sewing machine

\..)I

should only be carried out by a qualified technician.

A

Ask

your

dealer

or

a qualified electrician to

carry

V

out

any

maintenance

and

inspection

of

the

electrcal

system.

A Turn

off

the power switch and disconnect the

power

~

cord before carrying

out

the following operations.

lf

the foot switch is depressed by mistake, the sewing

machine might

start

operating and injury could result.

• lnspection, adjustment and maintenance

• Replacing consumable parts such

as

the rotary

hook

A Disconnect the air hoses from the air supply and wait

~

for the needle on

the

pressure gauge

to

drop

to

"0"

before carrying

out

inspection, adjustment and repair

of

any parts which use

the

pneumatic equipment.

iii

A Hold the

mac

hine head with both hands when t

il

ting it

~

back

or retu

rn

ing it to its original position.

Furthermore, do not apply excessive force when

tilting

back

the ma

ch

ine head. The sewing ma

ch

ine

may become unbalanced

an

d fa

ll

down, and serious

injury or

da

rn

age to the sewing ma

ch

ine may r

es

ul

t.

A

lf

the power switch needs to be left on when carrying

f...::!!:l.

outsome adjust

me

nt

, be extremely caref

ul

to obse

rv

e

all safety precautions.

0 Use only the pr

oper

replacement parts

as

specified

0

lf

any safety devic

es

have been removed, be

absolutely sure to re-install them to their original

positions and c

hec

kth

at they oparate

co

rre

ct

ly before

using the machine.

1\:\

Any problems

in

ma

ch

ine operation whi

ch

result from

\.Y

unauthorized modifications to the m

ac

hine will not be

covered by the warranty.

[3]

Warning

Iabeis

The foll

ow

ing warning Iabeis appear on the sewing

mac

hin

e.

Piease follow the instru

ct

ions on the

Ia

beis at all ti

mes

when using the machine. lf the

Ia

beis have been removed

or

are

difficult

to

read, please

co

nt

act

yo

ur

nearest dealer.

1

3 &. Be

caref

ul not to

ge

t your hand

.tilting

bac

k the machine head and

i

ts

original

pos

ition.

. .

caught when

r

et

u

rn

ing it to

4

PE

@

5

Be su

re

to

co

nn

ec

t the

gro

und. lf the ground

conn

ect

ion is not

sec

ur

e, you run a high risk

of

receiving a

ser

ious el

ec

tr

ic shock, and probl

ems

with correct oper

at

i

on

may also occur.

Dir

act

ion

of

oper

at

ion

2

A CAUTION

Mo

vi

ng parts may cau

se

in

_i

t.

ry_

Ope

r

a

~

e

wi

1h

safe+

ty devic

es

.Turn off ma11sw1

tc

l1before thread1r g,

changing

bebb

in and needle,cl

ean

ing et

c.

Safety devices

Devices

suc

h

as

eye guard,

finger guard, thread take-up

co

ver,

motor

cover,

tens

ion

re

lea

se

solenoid

co

ver, inner

co

ver, outer cov

er

, fixed

co

ver

and ga

ssp

ring support

co

v

er

iv

CONTENTS

1.

NAMES OF MAJOR PARTS................

2. SPECIFICATIONS................................ 2

3. INSTALLATION ................................... 3

3-1. Table processing diagram

..

o..o

....

....0......o....

00

00 00

3

3-20

lnstalling the control box 0

0000

.00

00

.o

...

0

..

·o·

..

o

.o.

0

....

o.

4

3-3. lnstalling the oil pan

....

0

00

000000

oooo

o

..

..o

......

o

..

..o

....

o.

4

3-40

lnstalling the machine head ......

o....

....

..

....

..

...... 5

3-50

Tilting the sewing machine head

..

o

..

o

..

....

..

9

3-60

lnstalling the operation panel

..

0......0

..

o....

..

0

000..

9

3-70lnstalling the Ireadle unit

(solenoid specifications)

....

o

..

0..........0

..

....

..

0

..

o.... 10

3-80

lnstalling the two-pedal foot switch

(pneumatic specifications)o

....

..........

..

o

..

o

oo

o........ 10

3-90

Connecting the cords

..

o....o

....

..

o

..

o

..

o....

..

o

..

o....

11

3-100Connecting the ground wire o

..

o

..

o

..

o

.. ....

..

o

..

o

..

o13

3-11. Connecting the power cord o....o

..

o

..

o....

..

o

..

o

..

14

3-120lnstalling the cottonstand

..

0....

..

....

..

0

..

..........

..

14

3-130lnstalling the pneumatic unit

(pneumatic specifications)

..

0....0o....

..

0

..

0

..

0

..

....

..

15

3-140lnstalling the eye guard

..

0

....

..

......

..

....

0

..

....

..

16

3-150lnstalling the motor cover

..

....o

..

o....o....o

....

o....

16

3-160Lubrication

..

o.......o..........

..

o

..

o....o......o....o.......... 17

3-170lnstalling the machine head fixing bolt 0

..

...... 18

4.

PREPARATION BEFORE SEWING .... 19

4-1

0lnstalling the needle ..........o

..

o....o............o

..

o......

19

4-20

Threading the upper thread

..

o....o

..

o....o....o

....

..

o

..

19

4-30

Winding the lower thread o....0

000

.........0..............

21

4-40

lnstalling the bobbin case

..

o

..

o......

..

0............

..

22

4-50Thread tension

..

0..................0....0........0......

..

0

..

23

4-5-1 0Lower thread tension ......o....o

..

o....o........o23

4-5-20

Upperthread tension ......o

..

o

..

o

..

.... 23

4-60

Home position detection0..................

..

o

..

o

..

....

24

5. USING THE OPERATION PANEL

(BASIC OPERATIONS) .......................25

5-1. Name and function

of

each operation

panel item

...

..

00

..

0.....

..

.0

....

.......0

..

o.........

..

0......0....25

5-2. Loading sewi

ng

data

..

......

..

o....o

..

ooo

....o

..

......o27

5-3.Setting the progr

am

number............o

..

......o.......27

5-4. Setting the X-scale and Y-scal

eo

........

..

......

..

oooo

o28

5-5. Setting the sewing speed

..

o

..

......

..

..........

..

028

5-6. Checking the sew

in

g pattern

..

....

..

o

..

o......

..

o......o29

5-7. Setting the wo

rk

clamp

Ii

ft amount..........o

....

..

o3

0

6. USING THE OPERATION PANEL

(ADVANCED OPERATIONS)..............

32

6-1

. List ofadvanced functions 0

..

0....0

..

0

..

....

..

0

..

0

32

6-2. Setting memory switches

..

0

..

..........

..

....

00

..

03

3

6-3. List of memo

ry

sw

itch settings

..

0......0......

..

0

..

00

..

0

34

6-4. Using the lower thread counter........o

..

....o

..

ooooo3

5

6-5. Using the production counter

....

o

..

....

o

..

oo

..

o....o

..

36

6-6. Setting the

spl

it numbero

..

....

o

..

oo

..

oooo

..

o

..

....

..

o3

7

6-7. Using user pr

og

rams

..

o

..

oooo

..

o

..

..o....

..

0....0

..

00

03

8

6-8. Using cycle programs....

..

................0

..

....0

..

00000

41

6-9. Direct selection (combination table)

..

....

..

o

..

oo

o43

7. SEWING ...............................................44

7-1. Sewing o

..

....

..

o....o

..

....o....o......o........o....

..

o

..

o44

7-2. Using the STOP switch

..

0....0......

..

o

..

0

..

0

....

045

7-3. Using the thread wiper switch ......

..

......

....

0

....

.45

8. CLEANING ...........................................46

8-1. Cleaning the rotary hook..................0....0

..

0

..

046

8-2. Cleaning the control box air inlet ports

..

000

..

0

....

.4

7

8-3. Draining the o

il

..

0

..

........

000

....

..

0

..

o....0

..

....0

..

.47

8·4. Cleaning the eye guard ........

..

....

..

0......

..

0

..

0

00.4

7

8-5. Checking the needle

..

......

000

..

o....

....

..

o

..

000

..

0

..

.47

8-6. Lubricationo

...

....

00

..

o

..

0

....

00

..

o

..

0

....

.0

..

o

...

..

o

..

....o

..

000

047

9.

STANDARD ADJUSTMENTS............ 48

9

-10

Checking

th

e ma

ch

ine

he

ad

sw

itch

..

00

..

00

000000

48

9 -20Thread take-up spring

..

o

..

............

..

......

..

049

9 -

30

Arm thread guide R 0

00

..

....

..

........0

00

0

..

00

..

0

00

..

49

9

-40

Adjusting the nee

dl

e bar height..

..

....

00

..

00

0000

00

50

9 -50Adjusting the needle bar

Ii

ft

am

ount............... 50

9 -

60

Adjusting the driver needle guard....o

..

oo oo

....

..

50

9 -

70

Adjusting the needle clearanceoo

..

oo

....

..

oo

....

oo51

9 -

80

Adjusting the shuttle race thread guide

..

....

..

51

9 -90Rotary hook lubrication

am

ount o............

..

......

51

9

-100

Adjust

ing

t

he

position o

fth

e mova

bl

e

kn

ife

..

oo

52

9

-110

Replacing the movable and

fi

xed knives

....

oo

54

9 -11-1. lnstalling the feed plateo

..

o.............. 55

9

-120

Adjusting the thread wiper....o........o

..

o......0.... 56

9

-1

30Presser foot installation position ..

....

............ 56

9

·140

Changing the intermittent stroke ..........

..

...... 57

9

-150

Adjusting the work clamp Iift amount..

..

00

...... 59

9

-160

Adjusting the air press

ur

e

(pneumatic sp

ec

ifications)

..

o

..

......o

..

o

..

....0.... 59

10. TABLE OF ERROR CODES ..............60

11. TROUBLESHOOTING .......................63

12. SEGMENT DISPLAY ........................66

A

1. NAMES OF MAJOR PARTS

1.

NAMES OF MAJOR PARTS

1

(1

)

Power

switch

(2

)

Control

box

(3)

CF

slot

(4)

Operation

panel

(5)

Foot

switch

(solenoid

specifications)

(6)

Work

clamp

switch

(pneumatic

specifications)

(7)

Start

switch

(pneumatic

specifications)

(8)

STOP

switch

(9)

Thread

w

iper

switch

(10)

Pulley

(

11

)

Cotto

n

stand

(

12

)

Solenoid

valve

(pneumatic

specifications)

Safety

devices:

(13)

Finger

guard

(14)

Eye

guard

(15)

Thread

take-up

cove

r

(16)

Motorcover

2. SPECIFICATIONS

2.

SPECIFICATIONS

Sewing machine Lock stitch, pa

tt

ern

tac

king sewing machine (with large s

hutt

le hoo

k)

St

itch formati

on

Single needle lock stitch

Max.

sew

ing speed 2,700 rpm

Sewing area (XxY)

CSM

- 131

0G

:Ma

x.

130x100

mm

,

CSM

-2210

G:

Max

. 220x1

00mm

Feed mechanism lnte

rm

i

tt

ent feed, pul

se

motor drive

St

itch length 0.05 - 12.7

mm

No.

of

st

itch

es

500,000-stitch i

nt

ernal memory

(

~

)

Maximum no.

of

stitches 20.000 stitch

es

(per program)

No.

of

sewing data i

te

ms InternaI memo

ry

: 5

12

(*), CF card:

900

that

can be s

to

red

Work

cl

a

mp

Iift m

et

hod

So

lenoid speci

fi

cations: Pulse motordrive m

et

hod

Pneumatic sp

ec

ifications: Pneumatic meth

od

Work clamp heig

ht

So

lenoid specifications: Max. 25

mm

, pneu

mat

ic specifications: Max. 3

0mm

2-step

wor

k clamp Solenoid specifications: lntegrated-type workclamp

Pneuma

tic

specifications: Separate-type work clamp

lntermittent

pr

esser foot

Ii

ft

22

mm

amount

lntermittent strake 2 - 4.5

mm

. 4.5 -

10

mm

or 0 (

Oe

fault setting 3

mm

)

Rotary hook Oouble-capaci

ty

shu

tt

le hook (standard shuttle hook sold separately)

Wpe

r device Standard equipm

en

t

Thread

tr

i

mm

er Standa

rd

equipme

nt

Oa

ta

storage method I

nt

e

rn

a!

memory (Fl

as

h memory

),

CF card (32, 64, 128,

256MB

)

[

0pt

ion] 3.5

fl

oppy disk 2H0/1

44

MB.

200

Userprog

rams

50

Cycle pro

gr

ams

9

Motor 5

50W

AC se

rv

o mo

tor

Wei

gh

ts Machine head appr

ox

.

88

kg, operation panel approx. 0.6 kg

Control box 14.2-

16

.2 kg (Oiffers depending on destination)

Power supply Single-phase 100 V/220 V, T

hr

ee-phase

20

0

V/

220

V/

380

V/

4

00

V 400 VA

Airpress

ure

0.

5 MPa 1.8

1/

min.

• The number of data items and stitches th

at

ca

n be stored will vary depending on the nu

mb

er

of

stitch

es

in each pr

og

ram.

2

3. INSTALLATION

me

head

3-4. lnstalling the

mach"

5

(1

) Pins [2 pcs l

(2) Setscrews.[2

(3) Hinge rubb pcs.]

er

assernblies [2

Place the mach· pcs.]

the

·1

lne head

Ol

pan and the b gently

on

top

of

ru

ber cush·

NOTE: Ions.

•

Be

careful

not

t

clamped betwe o

get

the cords

• and the oil pan.

en

the machine head

VVhe

n holding the .

not

hold it b th machlne head d

y e pul . o

(4)

(5)

(6)

(7)

(8)

(9)

may cause problem

se_

motor. This

ofth

e pulse motor. s

Wlth

operation

Hingeholders

Bolts [4 [2 pcs.]

PI

pcs.]

ain

was

he

Nuts [4

rs

[4 pcs

.]

pcs.]

Head rest

Bol

ts

with washer [4 pcs.]

Needle plate

II

'·

3. INSTALLATION

<10) Auxil

ia

ry p

la

te

(11) Bol

ts

·

Wlth washer[10

L

~s]

oosen the

bo

lts

wi

.

adJust so th

at

the th. washer (12) and

the needle p

la

te

a

r:u:~

l

~ry

plate (10) and

NOTE: e sa

me

height.

lnsta

ll

the aux

il

ia

horizonta

l.

ry

p

la

te so that it is

Move the wo

rk

cl

the right when

l

o~

~

P

arm all the

way

to

the s

ew

ing machi lng from the front

of

arrow

in

the

il

l

ustr~~

(the direction

of

the

tilt ba

ck

the machine

~~~d

a

n

d

then

ge

ntly

NOTE: .

Two or more peo I

machine head Pe should tilt b

ac

kth

. and it h e

gently while b . s ould be tilted

han

ds.

elng

he

ld with both

6

3.

INSTALLATION

7

(15)~

"-----(16)

(14)

(13)

Ga

s spring

ho

lders[2 pcs

.]

(14) Spacer

(1

5)

Bo

lt

(1

6)

Nut

(17) Gas spring

(1

8)

Shaft

co

llars

[2

pcs.]

(1

9)

Gas spring shaft D

(

20

) Plain washers [2 pcs

.]

(

21

) Retaining rings E [2 pcs

.]

(2

2)

Bo

lts[2 p

cs

.]

(23) Plain

wa

shers(med

iu

m) [2 pcs

.]

(

24

) Plain washers (large) [2 pcs.]

(25)

Sp

ring washers [2 pcs.]

(2

6)

Nuts [2 pcs

.]

(27)

Ga

s spring shaft U

(

28

) Setscrew

NOTE:

For solenoid specifica

ti

ons, the bolts

(22). plain washers (23), plain washers

(

24

), spring washers (25) and nuts (26)

in

th

e p

la

ces marked with * are also

used to inslall the treadle

un

i

t.

(Refer

to

"3-7.

ln

stalling the treadle unit (solenoid

specifications)

".

)

(29) Gas spring sup

po

rt cover

(

30

)

Bo

l

ts

with washer [6 pcs.]

(

33

)- ,

'I

c{]

II

111

11

111 1

M3X20

• Gently return the m

ac

hine head to i

ts

original positi

on

.

3. INSTALLATION

Figure 1

;

I I

T

!·

-:5

~:

==--rr--'

~

I,

L_

Oil

pan

• Loosen the

sc

rew (31). Move the machine head switch (

32

) to the position shown in the i

llu

stration, and then

sec

u

re

the m

ac

hine

head

sw

itch (32) wi

th

the screw (31) andthe accesso

ry

M3x20 screw (33).

• Checkth

at

the machine head

sw

itch (32) is tumed on

as

sh

ow

n in fig

ur

e 1.

NOTE:

lft

he

machine head switch is notturned on.errors"E050", "E051" and "E055" w

il

l be generated.

8

3. INSTALLATION

3-5. Tilting the sewing machine head

1. Move the presser arm assembly (1) as

far

as it will go

in

the direction

of

the arrow

in

the illustration (to the right when looking

from the front

of

the sewi

ng

machine).

2. Stand

at

the leftside

of

the table, and gently tiltthe machine head towards you.

NOTE:

Always

be

sure to move the work clamp arm all the way to the right before tilting back t

he

machine head.

lf

you try to tilt back the

machine head while the

work

clamp arm

is

still on the left side, it

may

damage the

ou

t

er

cover L (

2).

3-6. lnstalling the operation panel

(5)~u+

'b-'

1

mm

9

(1) Oper

ationpa

n

el

base

(2) Cushion A

(3) P

lai

nwashers (medium) [3 pcs.]

(4)

Bo

lts [3 pcs.]

(5) CushionsB [3 pcs

.]

(6) Plain washers (

la

rge) [3 pcs.]

(7) Nuts [6 pcs.]

Tighten until t

he

thickness

of

cushion B

(5)

is

about 1 mm.

(8) Operation panel

(9) Operation panel sta

nd

(10)Bolts [3 pcs.]

(

11

)Rubber seat

(12)Bolt

• Pass the panel cord through the

operation panel stand (

9)

and the

rubber seat (

11

).

• Fit the operation panel sta

nd

(

9)

into

the operation panel base

(1

), and then

secure i

tw

ith

t

he

bolt (12).

• Pass the panel cord through the hole

in

the table, and then insert

it

into the

control box through the hole

in

the side

of

the control box.

(13)Staples [3 pcs.]

3-7. lnstalling the treadle unit(solenoid specifications)

(1) Treadle unit

(2) Bol

ts

[3 pcs.]

(3) Plain washers[3 pcs.]

(4) Spring washers [3 pcs.]

(5) Nuts [3

pcs

.]

NOTE:

3. INSTALLATION

• lnsta

ll

the bolt for

mount

ing

ho

le A before installing the oil

pan. (

Re

fer to "3-3. lnsta

ll

ing the o

il

pan.")

• Mounting hole B is used

to

insta

ll

the

gassp

ri

ng supports

with the bolt, plain washer, spring washer and nut. (Refer

to

"3-4. lnstalling the machine head".)

• Use a commerc

ia

lly-avai

la

ble foot switch and connecting

ro

d.

* lf changing the mounting position for the treadle unit, use the

accessory bolts, plain washers, spring washers and nuts.

<Foot

s\11/itch

operating method>

\1\/h

en the foot

sw

itch is depressed

to

the

1st

step, the work

clamp is lowered, and

wh

en it is de

pr

essed to the 2nd step, the

se

vvi

ng

mac

hi

ne

startssewing.

4

44

1

(,2

3-8. lnstalling the two-pedal foot switch (pneumatic specifications)

(1) Foot

sw

itch

Insert the

co

nnector for the foot

sw

itch (1) into P6 (FOOT) on

the main P.C. board.(Refer

to

"3-9. Connecting the cords".)

• Be s

ur

e

to

make the ground connection. (Refer to "

3-1

0.

Connecting the groundwire".)

<Foot

s\11/itch

operating method>

\1\/h

en the

work

clamp s

vvitch

(left) is depressed, both w

ork

clamps are lowered, and when the

sta

rt switch (

light

) is

depressed, the se

vvi

ng machi

ne

startssewing.

* The

work

clamp lowering method can be changed

us

i

ng

memory

sw

itch No. 002. (Refer to "6-3.

Li

st

of

memory

sw

itch settings.")

10

3. INSTALLATION

3-9. Connecting the cords

<Main

P.C.

board>

Connector

X pulse motorencoder 5-pin white

Y pulse motor encoder 5-pin blue

\/\Iork clamp pulse motorencoder5-pin black

Foot switch 10-pin

Operationpanel 8-pin

Machine head switch 3-pin

Horne position sensor assembly 12-pin

STOP switch 6-pin

Valve hamess 12-pin (pneumatic specifications)

Programmer relay harness8-pin

11

1.

G

en

tly

ti

lt backthe machi

ne

head.

2. P

ass

the cord bundle through the hole

in

the work table.

3. Loosen t

he

two scr

ews

(1

),

and then

open the cord presser plate (2) in the

direction

of

t

he

right arrow and pa

ss

the cord bundle

thr

ough the opening.

4. Securely con

ne

ct the connectors as

indicated in t

he

table below.

NOTE:

• C

he

ck t

hat

the connector is fadng

t

he

correct wa

y,

and then insert it

firmly until it l

oc

ks

in

to place.

• Secure the cables with cable ties

and cord c

la

mps

, while bei

ng

careful

not to pull on the connector.

dam

p securely

0

Co

nn

ection location on Cord

cl

amp

ma

in

P.C.

bo

ard

P20 (X-ENC) (3)

P4

(Y

-ENC) (3)

P5 (P-ENC) (3)

P6 (FOOT) (3)

P1

(PANEL) (3)

P9 (HE

AD

-

SVV)

(4)

PB

(SEN

SOR

1) (4)

P13 (HEAD) (4)

P12

(A

IR1) (4)

P7 (PRG) (3)

<

Po

we

r supply

motor

P.C.

board

>

/ -

'\;-

_

./

I

/ _Jl

'

Connector

Machine head memory 7-pin

Upper sha

ftm

otor 3-pin

Synchronizer 14-

pi

n

Connector

\/\Iork cla

mp

pulse motor 4-pin black

Thread trimmer solenoid 6-pin

Te

nsion release solenoid 4-pin

Y pulse motor 4-pin blue

X pulse motor 4-pin

wh

ite

3.1N

ST

ALLATION

<Remo

v1

ng>

(

5)

(6)

<Securin

g>

• Be s

ur

e

to

make the ground connection.

(Refer to "3-

10

. Connecting the ground"

.)

Connection location on

pow

er supply motor P.C. Cord

cl

amp/cable tie

board

P3 (HE

AD

-M) (4)

P4 (

UWI)

(5)

P5 (SY

NC

) (5), (6)

Connection lo

ca

tion on Cable tie

PMD P.C. board

P3 (PPM) (5), (6)

P6 (SOL1) (5), (6)

P7 (SOL2) (5), (6)

PB

(YPM) (5), (6)

P10 (XPM) (5), (6)

NOTE: Route the X, Y and workclamp pulse motor harnesses so th

att

hey do not tauch the PMD P.C.

5. Close the cord

pr

es

se

r pla

te

(2) in the dir

ec

tion

of

the left

arrow, and

sec

ur

e it by

ti

ghten

in

g the

tw

o scr

ews

(1).

6.

Ch

eck that the cords do not

ge

t pu

ll

ed, and then gently

retum the machine head to itsorigi

na

l

pos

ition.

12

3. INSTALLATION

3-10. Connecting the ground wire

AcAUTION

e

Be

sure

to

connect the ground.

lf

the ground connection is not secure, you

ru

n a high r

is

k

of

receiving a se

ri

ous

elect

ri

c

shock. and problemswith correctoperation

may

also occur.

(1

) Ground wire from uppershaft motor harness

(2) Ground wire from the machine head

(

1)

(3

) Ground wires from X, Y and

work

clamp pulse motor encoderharnesses (3 wires)

(4) Ground

wi

resfrom operation panel (2 wires)

(5

) Ground wiresfrom two-pedal foot switch harnesses (2 wires) [pneumatic specifications]

1{2)

l

(

;§lt~i/~(4)

I

~.

__)

• Tighten the control box coverwith the eight screws.

Checkthat

the cords are not cla

mpe

d by the cover

at

thistime.

NOTE: Make sure that the ground connections are secure

in

order to ensure safety.

13

3-11. Connecting the power cord

<Single-phase

spec

ificati

ons>

<Three-phase

speci

fi

cat

ions>

I 0

>:----------,

Gre

l

.oo

yol

bw

"'"

l

(ground

wi

re

)

1

3-12. lnstalling the cottonstand

3. INSTALLATION

1. Attach an appropria

te

plug

to

the

power cord (1). (

The

green and yellow

wire is the ground wire.)

2. Insert the plug into a

prope

rty

-grounded

AC

power supply.

* The i

ns

ide

of

the control box u

ses

single-phase power.

NOTE:

Do n

ot

use an extension cord. lf this is

n

ot

observed, it

may

cause problems

wi

th

correctoper

at

ion.

(1) Cotton stand

NOTE:

Fit the washer (2), and then

sec

urely

tighten the

nut

(3) so that the cotton

stand does not move.

14

3. INSTALLATION

3-13. lnstalling the pneumatic unit (pneumatic specifications)

Connect each airtube to the position with the corresponding number.

You can use the valve knobs

to

adjustthe Iifting and lowering speeds.

lnstall underneath the

work

ta

bl

e.

(1) Solenoid valve assembly

(

2)

\/Vashers [2 pcs.]

(3) Vlfood

sc

rews [2 pcs.]

(4) Rubberhose

After installing the pneumatic unit, adjust

the

ai

r pressure.

(R

efer to "10-16. Ad

just

ing the air

pressure".)

NOTE:

Make sure that the pneumatic unit

does

not touch the control box

or

the

wo

rk

tab

le

leg.

The valve knobsshould be adjusted so thatthe left and

light

sides

of

the work clamp operate at the

sam

e speed.

• When the upper knob istightened, the Iifting speed becomes slower. When it is loosened, the Iifting speed becomes faster.

• When the lower knob is tightened, the loweting speed becomes slower. When it

is

loosened,the loweting speed becomes

faste

r.

You can operate the

work

clamp while the power

is

turned offby pressingthe manual button.

15

3-14. Installing the eye guard

AcAUTION

Attach all

sa

fe

ty

de

vices be

for

e using the sewing machine.

lf the machine is used without these

de

vicesattached, in

ju

ry m

ay

resul

t.

3-15. Installing the motor cover

3. INSTALLATION

(1) Eye guard assembly

(2) Plain washers [2 pcs.]

(3) Scr

ews

[2 p

cs

.]

(1) Motor cover R

(2) Scr

ews

[4 p

cs

.]

(3) Motor cover L

(4) Screws [4 pcs.]

(5) Motor cover

(6) Scr

ews

[4 p

cs

.]

NOTE:

Be careful not

to

c

la

mp the cor

ds

when

installing the motor cover.

16

3. INSTALLATION

3-16. Lubrication

AcAUTION

Do notconnectthe powercord untillubrication is complete.

lfthe

foot switch isdepressed by mistake, the sewing machine mightstartoperating and injury could resul

t.

Be sure

to

wear

protective goggles and gloves when handling the lubricating oil and grease, so that they do not

get

into

youreyes

or

onto your skin.

lfthe

oil and grease get into youreyes

or

onto your sk

in

, inflammation

ca

n

res

u

lt.

Furthermore, do

notdrinkor

eat

the lubricating oil

or

grease. They may cause diarrhea or vomiting.

Keepthe oil

out

of

the reach

of

children.

The sewing machine should always be lubricated and the oil supply replenished before it is used for the first time, and also after

long periods

of

non-use.

Use only the <Nisseki Mitsubishi Sewing Lube 1

ON;

VG1

0> lubricating oil specified by Br

ot

he

r.

*

lfthis

ty

pe of lubricating oil

is

difficulttoobtain, the recommended oil

to

use is <Exxon Mobil Essotex S

M1

0;

VG

10

>.

c

0

1.

Fill the arm-side oil tankwith oil.

I

/

2. Move the w

ork

clamp arm (1)

as

far

as

itwill go

to

the rightwhen looking from the front

of

the sewing machine, and then

sli

de the

outer cov

er

L (2) into the inner

cover

L (3) so that the lubrication hole

in

the bed is visible. Pour oil in

to

the b

ed

side oil

ta

nk

through

th

is hole.

NOTE:

Be sure to fill the machine with oil when the oil Ievei

is

down

to

about one-third full

in

th

e oil s

ig

htglass.

lf

th

e oil dr

ops

below the

one-third

Ie

vei, there

is

the dangerthatthe machine

may

seize during operation.

3. Pour oil in through thetwo holes (4)

of

the shuttle race base assembly so thatthe feit is

lig

htly moistened.

NOTE:

lfthere is no more oil on the feit

ofthe

shuttle race base assembly, problems with sewing may result.

4. lfusing

th

e liquid cooling tank(5), fill itwith silicon oil

(1

00 mm2/s).

17

3. INSTALLATION

3-17. lnstalling the machine head fixing bolt

\1\/h

en transporting the sewing machine,

sec

u

re

the machine head to the table with the m

ac

hine head fixing bol

t.

---:.:..:_

--

----------

(1) Plain washer

(2) Machine head

fi

xi

ng

bolt

NOTE:

\1\/he

n operating the sewing machine,

remove the machi

ne

headfixing bol

t.

18

4.

PREPARATION BEFORE

SEWING

4. PREPARATION BEFORE SEWING

4-1. lnstalling the needle

AcAUTION

Turn o

ff

the p

ow

er

switch before installing the needle.

lf

the foot sw

it

ch is depressed

by

mistake. the sewing machine mightstartoperating and inju

ry

co

uld resul

t.

~

\

I

"

; '

''

I

,"

I 1

-'

..

I I

I o

,,

"

'

··

(2)

4-2. Threading the upper thread

1. Loosen the set screw (1).

2. Insert the needle (2) in a

st

raight

li

ne

as

f

ar

as

it

will g

o,

making sure

tha

t the

lo

ng groove on the needle is

at

the

front, and then se

cu

rely tighten the

set

scr

ew

(1).

Thread the

upper

thread

co

rrectly

as

shown in the illustration below.

* When using threading mode

for

threading, the tension discs (1) will open so

that

the thre

ad

can be threaded m

or

e easily.

(Refer to foll

ow

ing page.)

[lf

using cotton thread or spun thread]

[lf

using synthetic thread]

• Turn

the

machine pulley (2) and raise

the

thread take-up (3) to its highest position before threading the upper thr

ea

d.

(

This

will make threading

easier

and it will prevent the thread from coming

out

at the sewing start.)

• When threading the thread through the needle,

allow

a distance

of

approximately

40

mm betwe

en

the needle ho

le

and

th

e

end

of

the thread.

lf

the trailing length

of

the thread istoo long, it

may

cause the thread to become tangled.

19

4. PREPARATION BEFORE

SE

W

ING

T

hr

eadi

ng

mode is safe because the sewing

mac

hine will not start even when the

fo

ot switch is depressed.

1

2

O ! C

AL

- 01\

-All indicators swi

tc

h

of

f

0 ( X·SCAI F

.....

0 1Y Y-

SC

ALE

0 (

~

SPCCD

O

[!J

JE:!

GO

LN

T

ER

a

O

_

I_

S

PLI

I

~ o

.

~~-

• ! (

!)

(

~

)~

~

--------------------

~

111

BEJEJEJ

fil

THRE

AD

/CLAMP indica

tor

i

ll

um

in

ates

MENU indicator switch

es

off

3

Threading

the

thread.

Turn on the power swi

tc

h.

P

re

ss the THREAD/CL

AMP

key.

• The w

or

k clamp wi

ll

drop.

• The tension discs wi

ll

open.

•

VVh

en 5 minu

tes

have passed, the buzzer wi

ll

sound and the tension dis

cs

wi

ll

close.

4

Ending

threading

mo

de

THREAD/CLAMP indi

ca

tor

switches off

Press the THREAD/CLAMP key.

• The

work

clamp wi

ll

retu

rn

to where it w

as

before

thr

ea

ding mode

wa

s started.

20

4. PREPARATION BEFORE SEWING

4-3. Winding the lower thread

AcAUTION

A

Do

not tauch any

of

the moving parts or press

any

objects against the machine while winding the lower thread.

~

lnjury

or

darnage to the sewing machine may result.

C

.!iWCOJNT

a c

l_sPLT

...

(

3)

-----7--T-----...& rF <lF2

II

,

___

_

For case A

For case B

21

1. Place the bobbin onto the bobbin winder shaft (1).

2.

Thread the

thr

e

ad

as

shown in the illustration. wind the

thread araund the bobbin several times. and then press

the bobbin presser arm (2).

3.

Turn on the power switch.

4.

Depress the foot switch to the 2nd step.

(lf

using a two-pedal foot switch, low

er

the

wo

rk clamp

before depressing the start swit

ch

.)

The feed mechani

sm

w

ill

move to the home position.

5.

Check

that

the needle does not tauch the work clamp,

and then while pressing the TENSI

ON/WIN

D key (3).

depress the foot switch to the 2nd step.

(lf

using a two-pedal foot

sw

i

tc

h, low

er

the

wo

rk clamp

before depressing the start sw

it

ch.)

6.

Release the TENSION WIND k

ey

(3) after the machine

starts operating, and keep depressing the f

oo

t switch

until the lower thre

ad

stops being

wo

und onto the

bobbin.

(lf

you release the foot switch before winding

is

complete. and then depr

ess

it again while pressing the

TENSION/

WI

ND k

ey

(3),winding will startagain.)

7.

Once winding

of

the

set

amount

of

low

er

thread (80 -

90%

of

the bobbin

ca

p

ac

i

ty

) is completed, the bobbin

presser arm (2) will return automatically.

8.

Remave the bobbin, hook the thread onto the knife (4).

and then pull the bobb

in

in the direction

of

the

arr

ow

to

cutthe thread.

Adjusting the bobbin winding amount

Loosen the screw (5) and move the bobbin presser (6) to

adjust.

lf

the thread winds onto the bobbin unevenly

Loosen the

set

scr

ew

(7) and move t

he

bobbin winder

tension assembly (8)

up

and down to adjust.

* For case A, move the bobbin winder tension assembly

(8) down. and for case

B,

move it up

wa

rd.

4. PREPARATION BEFORE SEWING

4-4. lnstalling the bobbin case

AcAUTION

A

Tum

oft

the power

sw

i

tc

h be

for

e ins

ta

lling the bobbin case.

~

lf

the foot s

wi

tch is depressed

by

mistake. the sewing machine might start operating and inju

ry

co

uld resul

t.

1

iJ!

GQ

1.

PulIthe shuttle ra

ce

cov

er

(1) dow

nw

ar

d

to

open it.

2.

VV'h

ile holding the bobbin so that the thr

ea

d winds to the right. inse

rt

the bobbin into the bobbin case.

3. P

ass

the thread through the slot (2) a

nd

pull it out

fr

om the thread hole (3).

4. C

he

c

kth

at

the bobbin tu

rn

s in the direction

of

the arr

ow

when

th

e

thr

ea

d is pulled.

5. Pass the thr

ea

d through the Iever

thr

ead hole (4

),

and then pulIout approximately

30

mm

of

th

r

ea

d.

6. Hold the latch on the bobbin case and inse

rt

the bobbin

ca

se into the rota

ry

hook.

22

4. PREPARATION BEFORE SEWING

4-5. Thread tension

[Thread tension reference]

Specifications Heavy-weight materials (-01) Medium-weight materials (-02)

Upperthread

Lower thread

Upperthread tension (N)

Lo

wer thread tension (N)

Pre-tension (

N)

Needle

Normal sewing speed

4-5-1. Lower thread tension

Stronger

Weaker

(1)

Ii~

I

~

-

4-5-2. Upperthread tension

23

#20 orsimilar

1.4-

1

.8

0.1

-0.6

DPx17#19

2,000 rpm

#50 or similar

0.8-1.2

0.2-0.3

0.1-

0

.3

DPx

5#16

2,000 rpm

Adjust the thread tension to the weakest possib

le

tension by

turning the thread tension nut (1) until the bobb

in

case w

ill

not

drop

by

its own weight while the thread end coming out

ofthe

bobbin case is held.

1. Tum the tension nut (1) (main tension) to adjust the

tension

as

appropriate for the material being sewn.

2.

Use the tension nut (2) (sub tension) to ad

just

the upper

thread trailing length to about 40 mm.

4-6. Horneposition detection

O!

c

~

.

u

no

r~

-

lill

-

0

~

X

·

SC

i..

L

E

0 tY

Y·

SC

.

AL

E

oe SP=EC

O

liffi

C

O,

JI\ 1- l

(4)

0

l_

SPLIT

fJ

c•

~-~

·

::!···:

--

--T-

---T-

i---(5)

B

!C!)

®!

38

EJ8U

(6)

4. PREPARATION BEFORE SEWING

Before starting home position detection, check

that

the

needle bar

is

at

its

highest

position.

Tum

the pulley (1) until t

he

ridge

at

the bottom

of

the thread

take-up (2) is aligned with the processed line an the arm.

1. Tu

rn

on the p

ow

er switch.

The power indicator (3) wi

ll

ill

um

inate, and the mo

da

l

nu

mber

will appear

in

the PROGRAM No. display (4)

and the specifications class will appear in the menu

display (5

).

Specifications

Solenoid I [ELEC]

Pneumatic I r Airl

After this, the program number w

ill

flash in the

PROGRAM No. disp

la

y (4).

2. Depr

ess

the foot switch to the 2nd step.

(lf using a

tw

o-pedal foot

sw

itch, lower the work clamp

before depressing the start switch (6).)

The sewing m

ac

hine wi

ll

move to the home position and

the work clamp wi

ll

ri

se

.

* For programs with a lar

ge

number

of

sti

tc

hes, the

bu

z:z:er

will sound after the home p

os

ition is dete

ct

ed,

and then the feed mechani

sm

will move to the sewing

start

pos

ition.

NOTE:

lf error "E110" appears when the foot switch is

depressed, tum the pulley (1) in the dir

ec

tion

of

op

erat

ion to clear the error.

24

5.

USING THE OPERATION PANEL (BASIC OPERATIONS)

5.

USING THE OPERATION PANEL

(BASIC OPERATIONS)

5-1. Name and function

of

each operation panel item

(3)---+-~-

(10)

0 X X-SCALE

......

(11)

0 lY Y-SCALE

(12)

(18)

1--

-i-----i--i-.----

(

19

)

0 e SPEED

(13) (21)

OlD8~lCOUNTER

"'---!::::::::=::::=::::::::::

::::=::::=::::::::::::::~

....

..

...)...

..

...... (20)

(5)----+--'---------'

(4)---+---

(14)

0

-~

SPL!T

No. (16)

(7)

--+--'---

~

(6)

--+-'-----1

'----------

t====±====~

_L_~-

(17)

(9)

--+-'--

---.r:

(8)

--+---

(1) Power indicator

(15)

llluminates when

the

power is turned

on

.

(2) CAUTION indicator

llluminates when an error occurs.

(3) RESET key

Used

to

reset errors.

(4) TEST key

Used

to

starttest

mode.

(5) TEST indicator

llluminates when the TEST key (4)

has

been pressed.

(6) THREAD/CLAMP key

(22)

Used

to

startthreading mode

or

work

clamp height setting mode.

(7) THREAD/CLAMP indicator

llluminates when the THREAD/CLAMP key (6)

has

been pressed.

(8) TENSION/WIND key

Used

to

wind the

lower

thread.

(9) TENSION/WIND indicator

Spare

25

--+--+--

(23)

5. USING THE OPERATION PANEL (BASIC OPERATIONS)

(1

0)

X-S

CA

LE indicator

llluminates when the SELECT key (15) is pressed to shown the X-scale setting.

(

11

) Y-SCALE indi

cator

llluminates when the SELECT key (15) is pressed to s

how

n the Y

-s

cale setting.

(

12

) SPEED indica

tor

ll

luminates when the SELECT key (15) is pressed to shown the

se

wing speed setting.

(13) COUNTER indi

cator

llluminates when the SELECT key (15) is pressed to shown the l

ower

thread

or

production counter setting.

(

14

) SPLIT No. indi

cator

llluminates when

the

SELECT k

ey

(15) is pressed to show the

sp

lit setting wh

en

split data (

for

specifying a pause while

the program is runni

ng

) exists.

(1

5)

SELECT k

ey

Used to sele

ct

a menu (X-scale, Y-scale.

sew

ing speed and counter).

(

16

) Me

nu

dis

play

Displaysinformation such as menu setting valu

es

, memory

sw

itch settin

gs

and error codes.

(

17

) Setting keys

l'

~

Used to change the value whi

ch

is di

sp

layed in the menu di

sp

l

ay

(

16

).

ln

addition, it is used

to

mo

ve the needle

pos

iti

ontorw

ard and back when sewing

has

been paused.

(

18

) PROGRAM No. di

sp

l

ay

D

isplaysinf

ormation such as program

number

s.

(

19

) Setting keys

'V

f:J.

Used to change the value whi

ch

is di

sp

layed in the PROGRAM No. di

sp

lay (

18

).

(

20)

CF

me

dia indi

cator

llluminates when a

CF

card (e

xt

ernal media) is inserted while the

power

is turn

ed

on.

(

21)

FD

media indi

cator

llluminates when a floppy di

sk

(external m

ed

ia) is inserted while the power is turned on. [

Opt

ion compatibility]

(

22)

Function k

eys

[F

1, F2, F3, F4]

Used to sele

ct

user programs and to set and sel

ect

cycle programs.

(

23)

RfiN key

Used to read data from and

wr

ite data to external media.

CF™is a trademark

of

SanDi

sk

Co

rporation.

26

5.

USING

THE

OPERATION PANEL (BASIC OPERATIONS)

5-2. Loading sewing data

Refer

to "7-1. Notes on handling

CF

cards (sold separately)"

for

details on using CF c

ar

ds

.

1

2

3

VVith

the

power

turned

oft

, insert the CF card into

the

CF

slot.

NOTE:

• Make sure

th

e CF card is facing the correct way

when

inserti

ng

i

t.

•

Always

be sure to keep

th

e

cover

closed

except

when

inse

rt

ing a

nd

r

emo

ving

th

e

CF

card.

lf

this is

not

done, dust may get inside and cause proble

ms

with operation.

Turn on the power swi

tc

h.

Press the

!::.

or V key to sel

ec

t the program

number

,-------------.

(1

00-

999).

* The "---" disp

la

y is used to c

he

ck

the feed

ho

me

position.

~

PROGRA~/

No.

( ß\

l§ldiJ

~)

~!--

rn)

-C~~;:l

ü

rro

, V

~

•

t.I!EJ

~

.._____

CF

media

indicator illuminates

~

PR

OGRA

M

No

.

~"'...)

'-;,_j

(V'

~)

Loadin

Press

the

RfW

k

ey

.

• The

buzzer

will sou

nd

and

th

e sele

ct

ed sewing da

ta

will be loaded from

the

CF card and copied into the

sewing machine's internal me

mory

.

4 Loading complete

The

PROGR

AM N

o.

displaywill

change

from"

P" to

the

selected

program

n

um

b

er

.

Tu

rn

oft

the

ow

er

switch, remove

the

CF card,

and

then close the

cover

of

the

CF

slot.

5-3. Setting the program number

(2)

27

1. Press

the

!::.

or

V key (1) to sel

ect

the program nu

mber

that

is

loaded into the i

nt

ernal me

mo

ry.

• The program number will f

las

h in the PROGRAM No.

display (2).

• "---" will appear

at

the ti

me

of

ship

m

ent

fr

om

the

factory. (For

check

ing feed home po

si

tion)

2.

Depress the f

oot

swi

tc

h to the 2nd step.

(lf

using a

two-

pedal foot

sw

itch. l

ow

er the

work

cl

am

p

before depressing the start

sw

it

ch.)

• The feed mechanism will

move

to the h

om

e po

si

tion

and

the

program

num

ber wi

ll

be a

ccept

ed.

• The

progr

am nu

mber

will stop flashi

ng

a

nd

illuminate

steadily.

NOTE:

After

completing t

he

s

ett

ing, be sure to refer to

"5

-6

.

Checking the sewing p

att

ern" to ch

ec

k that

the

ne

edle

drop

position is co

rr

ect.

5-4. Setting

the

X-scale and Y-scale

(6)

(2) f

;

~~

!_

X

·

SCA

LE

c

~

:

:~

: (

~

(3)

--;--Q

lY Y·S

CALE

Lf:l.-

••• ®

o 8 SPE

ED

c0o0 v

Oi!!OO]

CO

U

NTCR

' l

o

l_

'""'

" ·

llllil-)

(41

--

C?

~

-

~

-~-

~

-

~

(

1)

(5)

5-5. Setting the sewing speed

(2)

0 X X-SCALE

-

0 tV Y-S

CA

LE

~

"!"'::\

;9

._.-

Ö SPEED

O

l

ii

~I

C

OUN

TER

'-

:=

=======

=:

CJ

j_

SPLIT

No

.

='nn••

LLILILI

-

---7--

- (3)

5. USING THE OPERATION PANEL (BASIC OPERATIONS)

The

sca

l

es

are set

to

100

(%) at the time

of

sh

ipm

ent

from

the factory.

1. Pre

ss

the SELE

CT

ke

y (1)

so

th

at

the X-

SCAL

E

indica

tor

(2) (

for

X-scale setti

ng

) or the Y-S

CA

LE

indi

cator

(

3)

(

for

Y-scale setting) is ill

um

inated.

•

The

sett

ing value

(%)will

appear in the

men

u di

sp

l

ay

(4

).

*

Wh

en m

emory

swi

tc

h no. 402 is

set

to

"

ON

", the

settin

gs

will be display

ed

in units

of

mm

.

2. Pre

ss

the

._

or

T key (5) to set the scale (0 - 400).

•

Th

e

progr

am

number

will

fl

as

h in the

PROGRAM

No.

di

sp

lay (6

).

3. De

press

the foot

sw

i

tc

h

to

the

2n

d step.

(lf using a

two

-pedal

foot

sw

itch, lower the w

or

k

clamp

before

depress

ing the sta

rt

sw

itch

.)

•

The

feed m

ec

hanism will

mo

ve

to

the

hom

e

pos

iti

on

and the scale wi

ll

be

accep

t

ed

.

•

The

program n

umber

will st

opf

l

as

hing a

nd

ill

umin

ate

steadily.

NOTE:

After

comp

leti

ng

the setting. be

su

re to re

fer

to "

5-

6.

Check

ing the sewing pattern" to

check

th

at the needle

drop

pos

ition is correct.

The

sew

ing speed is

set

to

2000 (rpm) at

th

e time

of

shi

pment

from

th

e factory.

1.

Press

th

e

SEL

E

CT

key

(1) u

nt

il

the

SPEED

indi

cator

(2)

illumi

na

tes.

•

The

sett

ing val

ue

(rpm) will app

ea

r in

th

e

menu

di

sp

l

ay

(3

).

2.

Press

the

.A.

or T

key

(4) to set the

sew

ing speed.

(Sewing

speed

setting:

400

-2700)

28

5.

USING THE OPERATION PANEL (BASIC OPERATIONS)

5-6. Checking the sewing pattern

Use

test

feed mode to

check

the needle movementwith only the feed mechanism operating.

Checkthat

the needle hole does

not

come

out

from the frame

of

the

work

clamp.

1

2

3

TEST indicator illuminates

~:&.X

X·SCALE

··-

ü tY Y S

CA

LE

oe SPE

EC

OlilllhlJC

OUt·IT

CR

~

0 l_

SP

LII

No.

~

COUNTER indicator illuminates

Starting continuous test feed mode

lma(!)

....

~

STEP

TEST indicator illuminates

TEST indicator switches off

Press the TEST key.

Select the program

number

to be

chec

ked, and then set

the

X-scale and

the Y-scale.

• The program

number

will flash.

Depress the foot switch

to

the

2n

d ste

p.

(lf

using a two-pedal foot switch, lower the work clamp before depressing

the startswitch.)

• The feed mechanism will move to the home position and the program

numberwill

stopflashing

and illumin

at

e stead

il

y.

• The

number

of

stitches will appear

in

the menu disp

la

y.

-

~-~

-

L

:

J

~

2nd step

-~

_"'-'::

-

--

~

-

~

~)

··

Depress the foot switch

to

the

2n

d step

an

d then

re

lease it.

(lf

using a two-pedal foot switch, lower the work cla

mp

b

ef

ore depressing

the startswitch and releasing it.)

• Feed mechanism starts moving contin

uous

ly one stit

ch

at a time.

[Fast-forward test mode]

lf you depress the foot switch to the

1s

t step wh

il

e the feed

mec

hanism is

moving. the feeding

speedwill

be

co

me faster while the foot swi

tc

h is being

depressed.

(lf

using a two-pedal f

oot

swi

tc

h, d

ep

r

ess

the

work

cla

mp

switch.)

lf

you press the

..6.

key, the feed me

ch

anism wi

ll

m

ov

e

torward one stitch

at

a time,

an

d if you press the ...

key, the feed

mec

hanism wi

ll

move ba

ckw

ard one

stitch at a time. (The feed w

ill

move quicker if you

keep the key

pr

essed d

ow

n.

)

lf

you would like

sew

ing to start while test feeding is

in

progress, press the TEST key to switch

off

the TEST

indicator.

\1\ihen

you dep

re

ss

the foot

sw

it

ch

to the 2nd step,

sewing will start. (lf using a two-pedal foot

sw

it

ch,

depressthe start

sw

itch.)

4

lf

test feeding continues to the final stitch,

it

will then stop. Press the TEST key.

TEST indicator switches off

29

5. USING THE OPERATION

PA

NEL (BASIC OPERATIONS)

5-7. Setting the

work

clamp Iift amount

The s

ett

ing for the

work

cla

mp

Ii

ft

amo

unt

can be changed using the operati

on

panel.

• F

or

pneum

at

ic specifications. only threadi

ng

mode and int

er

mi

tt

e

nt

presser foot hei

ght

setting m

odew

ill be ava

il

able.

1

2

All indicators switch

off

~

..

lo~

f:\

,

• ' I ' • '

01\

i!)JC

OJ

fJ

T

EP

o . ~

s~u

T

~

Jo

THREAD/CLAMP indicator illuminat

es

MENU indica

tor

sw

itches

off

Solenoid specifications only

~

PROGRAM No.

~

)

STEP

~

When

memor

y switch No. 003 is set to "2"

\,

~========~

, n

L t

NOTE:

Pr

ess

the THREAD/CLAMP key.

The sewi

ng

machine will switch

to

t

hr

eading mode.

• " 1" will

ap

p

ea

r in the PROGRAM No. di

sp

l

ay

, and the

work

cla

mp

wi

ll

drop.

Pr

ess

the

tJ.

k

ey

.

The

se

wing machine wi

ll

switch to

work

clamp heig

ht

setting

mode.

• " 2" will appear in the PROGRAM No. display, and the

wo

rk

cla

mp

wi

ll

rise to the setti

ng

val

ue

that appears in the menu

di

sp

l

ay

.

(Wo

rk

clamp heig

ht

setting: 15 -

25

)

Pr

ess

the

..6.

or

T k

ey

to set the w

ork

cl

amp

heigh

t.

• The

work

clamp will rise

or

drop to the hei

ght

of

the new value

that h

as

been set.

Pr

ess

the

tJ.

key.

The sewing m

ac

hine will switch to intermediate work cl

amp

he

ight setting mode.

• " 3" will appear in the PROGRAM No. display, and the

w

ork

cla

mp

wi

ll

mov

e to

th

e setting value that appears in

the menu di

sp

lay.

(l

nt

er

m

ed

iate

work

cla

mp

height setting: 1 - 15)

Pr

ess

the

.6.

or

T k

ey

to

set

the i

nt

ermediate

work

cl

amp

height.

• The work cla

mp

wi

ll

rise

or

drop to the hei

ght

of

the new

value that

has

been

se

t.

\1\ih

en

sett

i

ng

the work cla

mp

hei

ght

and

the

i

nt

ermediate presser foot

work

clamp height, check

th

at

the sli

der

(1) is tau

eh

ing the

work

cla

mp

li

fter

plat

e assembly (2

).

30

5.

USING THE OPERATION PANEL (BASIC OPERATIONS)

3

fu

PROGRAM

No.

@

®

\.~'

==========::

C'

~,,

,

~.

,_,

Press the

6.

key.

The sewing machine will sw

it

ch to intermitte

nt

pres

ser

foot heig

ht

setting mode.

• " 4" will

appear

in

the P

ROG

RAM No. display,

and

th

e

wo

rk

clamp will rise to

th

e setting value

that

appe

ars

in

the menu

display.

(lntermittent presser foot height setting: 0.0 - 10.

0)

Press the

.Ä.

or

T key to set the intermitte

nt

presser foot

height.

• The

presserfootwill

rise or d

ro

p

to

the height

of

the n

ew

value

that

has

been set.

NOTE:

After

making the setting, be sure to

tu

rn

the pulley o

nc

e by

hand and

check

that

th

e presser f

oot

do

es n

ot

ta

uch the

needle bar.

<Changing modes> Solenoid specifications

1" Threading

mode

@

®

4 Ending setting mode

tt

2"

Work

clamp

height

setting

mode

tt

3" Intermediate

work

clarnp height setting mode (*)

tt

4"

lntermittent presser foot height setting mode

Pneumatic specifications

1" Threading

mode

tt

*

When

m

em

ory switch No.0

03

is set to "2"

4" lntermittent

presser

foot

height

setting mo

de

Pressthe

THREAD/CL

AMP

key.

• The setting values will be memorized.

• The

work

clamp will retum to w

her

e it

wa

s before se

tt

in

g mode

was

started.

THREAD/CLAMP

indicator switches

off

Presserfootoperation

During

standby

When

lowered

While

sewing

(2)

0-10mm

31

CD

22mm

<D

lntermittent presser foot Iift amount

(i) lntermittent presser foot height

The settings can be made by the abo

ve

operations.

H

ow

e

ve

r,

if

th

e int

erm

itte

nt

pr

es

ser fo

ot

height is

se

t to a smaller setting than

th

e

int

erm

i

tt

ent

presser foot strake. the

intermitte

nt

p

re

sser fo

ot

will n

ot

dr

op in

order to prevent it from

co

ming into

co

ntact

with the needle plate. (

Ref

er to page 64.)

® lntermittent stroke

Ref

er

to "10-14. Changing the int

er

mitte

nt

strake"

whe

n making the

adjust

ment.

6. USING THE OPERATION

PA

NEL (ADVANCED OPERA

TI

ONS)

6.

USING THE OPERATION PANEL

(ADVANCED OPERATIONS)

6-1. List

of

advanced functions

VVh

ile holding down the TEST k

ey

, press the correspondi

ng

comb

i

nat

i

on

key.

O!

CAUT

I

ON

4

------i-----1

..

0 X

XSC

AL

E

-

0 tY Y-SCALE

0 e SPEED

~

PR

OG

RAM

No

@

®

Ol

m:lEJ

I

COUNT

ER

~

-

0 ! SPLIT No.

,--

-

---+----i-+-

-3

-~!

~

__

, 2

EJ§JEJ8M j

-

__

_

5

1

Memory

switch setting mode

..

111

Referto

"6-2.

Sett

ing me

mory

swi

tc

hes".

+

2

Lower

thread

counter

setting mo

de

..

1=::~1

(

/

...) Refer

to

"6

-4

.

Us

ing the lower thread

cou

nter".

+

STEP

~

/

3 Producti

on

counter

sett

ing

mode

..

( -

""-

li!ll'l!1

Refer

to

"6

-5

.

Us

ing the producti

on

counter".

+ I

...

\

~~

\,J S

TI

P

4 When SPEED indicator

is

illuminated Produ

ct

i

on

counter

tempor

a

ry

di

sp

l

ay

funct

ion

.. ..

Re

fer

to

"6

-5

. Using the production counter".

+

5 U

ser

program setting

mo

de

..

Referto

"6-7. Using user progra

ms"

.

+

32

typical TC-1310G User manual

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