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U-Line 3000 SERIES Installation manual

USER GUIDE & SERVICE MANUAL
SAFETY •INSTALLATION & INTEGRATION •OPERATING INSTRUCTIONS •MAINTENANCE •SERVICE
Modular 3000 Series •3036RR •36" Solid Door Refrigerator
RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962.
USER GUIDE
u-line.com
Contents
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Intro
Installation
Integrated Panel Dimensions
Integrated Grille / Plinth Dimensions
Integrated Panel Installation
USER GUIDE
Introduction 1
u-line.com
WELCOME TO U-LINE
Congratulations on your U-Line purchase. Your product comes from a company with over five decades of premium modular
ice making, refrigeration, and wine preservation experience. U-Line continues to be the American leader, delivering versatility
and flexibility for multiple applications including residential, light commercial, outdoor and marine use. U-Line’s complete
product collection includes Wine Captain®Models, Beverage Centers, Clear Ice Machines, Crescent Ice Makers, Glass & Solid
Door Refrigerators, Drawer Models, Freezers, Combo®Models, and more.
U-Line has captivated those with an appreciation for the finer things with exceptional functionality, style, inspired innovations
and attention to even the smallest details. We are known and respected for our unwavering dedication to product design,
quality and selection. U-Line is headquartered in Milwaukee, Wisconsin and has shipped product to five continents for over
two decades and is proud to have the opportunity to ship to you.
PRODUCT INFORMATION
Looking for additional information on your product? User Guides, Spec Sheets, CAD Drawings, Compliance Documentation,
and Product Warranty information are all available for reference and download at u-line.com.
PROPERTY DAMAGE / INJURY CONCERNS
In the unlikely event property damage or personal injury is suspected related to a U-Line product, please take the following
steps:
1. U-Line Customer Care must be contacted immediately at +1.800.779.2547.
2. Service or repairs performed on the unit without prior written approval from U-Line is not permitted. If the unit has been
altered or repaired in the field without prior written approval from U-Line, claims will not be eligible.
GENERAL INQUIRIES
U-Line Corporation
8900 N. 55th Street
Milwaukee, Wisconsin 53223 USA
Monday - Friday 8:00 am to 4:30 pm CST
T: +1.414.354.0300
F: +1.414.354.7905
Email: sales@u-line.com
u-line.com
SERVICE & PARTS ASSISTANCE
Monday - Friday 8:00 am to 4:30 pm CST
T: +1.800.779.2547
F: +1.414.354.5696
Service Email: onlineservice@u-line.com
Parts Email: onlineparts@u-line.com
CONNECT WITH US
Designed, engineered and assembled in WI, USA
3
USER GUIDE
Integrated Panel Dimensions 1
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Integrated Panel Dimensions
Metric measurements rounded and optimized.
INTEGRATED PANEL
NOTICE
Due to differences in surrounding cabinetry the
panel may not perfectly align with door. The
procedure below is designed to provide a
finished overlay panel that seamlessly integrates
with surrounding cabinetry.
PANEL PREPARATION
A full integrated door panel completely covers the door
frame and provides a built-in appearance.
NOTICE
The door panel must not weigh more than 20 lbs
(10 kg).
It is important to ensure that all drilled holes are
drilled to the correct depth in order to avoid
splits in the wood when hardware is installed.
1. Cut the panels to the dimensions listed in the diagram
below.
2. Optional: Stain or Finish panel to desired stain or color.
Be sure to closely follow the instructions provided by
the manufacturer.
3. Optional: Install handles and hardware.
NOTICE
When applying an integrated panel to a unit,
ensure that both sides are finished in order to
prevent warping. In some panel installations,
the panel may be visible through the glass while
the door is open.
Integrated Panel Dimensions
BACK SURFACE MUST HAVE AMPLE FLAT SURFACE
TO MOUNT OVERLAY PANEL FLAT AND WITHOUT
INTERFERENCE 3/4"
(20 mm)
Integrated Panel
17-5/8"
(445 mm)
30"
(762 mm)
4
USER GUIDE
Integrated Panel Dimensions 2
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Handleless Integrated Door Panel
The following procedure is designed to provide a finished,
handleless solid panel for an 18" (450 mm) door that
seamlessly integrates with its surrounding cabinetry.
Prepare two 18" (450 mm) overlays for 36" (900 mm)
units.
NOTE: Many cabinet manufacturers provide a ready
solution for a handle-less, integrated design that can be
easily applied to your U-Line 3000 Series model. Consult
your cabinet manufacturer for applicable design and
installation details. The cabinet manufacturer’s solution to
this design and integration detail will often result in an
integrated panel solution wherein the size of the panel
may result in a height dimension taller than what we
specify. This can be achieved provided the additional
height is positioned above the appliance door.
NOTICE
The integrated panel aligns with the surrounding
cabinetry and, due to differences in cabinetry,
may not align perfectly with the door.
The appliance will need up to 34-1/2" (876 mm)
to the underside of the counter to leave room for
leveling adjustments.
A single prepared panel with insert must not
weigh more than 20 lbs (10 kg).
Integrated Panel Preparation
1. Cut the main panels to the dimensions below. For
details, see the drawings on the next page.
2. Create the top design for the handleless feature and
the 1/8" (3 mm) notch for the insert(s) indicated on
the Top Detail drawing, on the next page.
3. Prepare the insert(s) that will back up the handleless
design. Wooden Insert – Cut 1/8" (3 mm) thick wooden
insert(s) to the appropriate dimensions below.
*Two 18" (450 mm) inserts are required for 36" (900 mm) units.
4. Optional: Stain or finish panel and wooden insert to
desired stain or color. Be sure to closely follow the
instructions provided by the manufacturer.
NOTICE
If finishing panel or wooden insert, all sides
must be finished to prevent warping.
Attach the insert to the frame. Wood glue or equivalent adhesive
should be used to attach insert to panel.
Attach Wooden Insert
Unit width Panel width Panel depth
36" (900 mm) 17-5/8" (445 mm) 28-13/16" (732 mm)
Unit width Insert width Insert depth
36" (900 mm) 17-5/8" (445 mm) 3-1/2" (89 mm)
Top Design
and Insert Notch
Wooden Insert
Main Panel
Integrated Panel
5
USER GUIDE
Integrated Panel Dimensions 3
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Handleless Integrated Panel Dimensions
3/4" (20 mm)
28-13/16"
(732 mm)
2-3/4"
(70 mm)
2-3/4"
70 mm
R 5/8"
(R 16 mm)
1/8" (3 mm)
1/4" (6 mm)
Wooden Insert
Notch Depth: 1/8" (3 mm)
2-3/8"
(60 mm)
7/8" (22 mm)
Ref.
Top Detail
Insert Notch
Top Design
1/8" (3 mm)
3-1/2"
(89 mm)
17-5/8" (445 mm)
Wooden Insert Dimensions
17-5/8"
(445 mm)
6
USER GUIDE
Integrated Panel Dimensions 4
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Extended Integrated Panel
NOTICE
Due to differences in surrounding cabinetry the
panel may not perfectly align with door. The
procedure below is designed to provide a
finished panel that seamlessly integrates with
surrounding cabinetry.
Panel Preparation
An extended integrated panel can be used to maintain
alignment with an adjacent extended cabinet height or a
reduced toe-kick/grille application.
1. Cut the panels to the dimensions listed in the diagram
on the next page.
2. Optional: Stain or Finish panel to desired stain or color.
Be sure to closely follow the instructions provided by
the manufacturer.
3. Optional: Install handles and hardware.
NOTICE
The door panel must not weigh more than 20 lbs
(10 kg).
It is important to ensure that all drilled holes are
drilled to the correct depth in order to avoid
splits in the wood when hardware is installed.
Appliance will need up to 34-1/2" (876.3 mm) to
the under side of the counter to leave room for
leveling adjustments.
When applying an integrated panel to a unit,
ensure that both sides are finished in order to
prevent warping. In some installations, the
panel may be visible through the glass while the
door is open.
7
USER GUIDE
Integrated Panel Dimensions 5
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
3-5/16" (89 mm)
to
4-5/16" (114 mm)
U-Line
Unit
U-Line
Unit
Integrated Panel
Integrated Panel/Integrated Frame
Front Side
Front Side
3-5/16" (89 mm)
to
4-5/16" (114 mm)
Floor
Cabinet
> 3-5/16"
(> 89 mm)
3-5/16" (89 mm)
to
1" (25 mm)**
U-Line
Unit
Extended Integrated Panel/Extended Integrated Frame
Floor
Cabinet
3-5/16" (89 mm)
to
1" (25 mm)**
*
U-Line
Unit
Integrated Panel
* Panel can extend beyond the door
frame.
** A minimum of 1" (25 mm) from the
floor is required for proper ventila-
tion.
8
USER GUIDE
Integrated Panel Dimensions 6
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Extended Integrated Panel Dimensions
BACK SURFACE MUST HAVE AMPLE FLAT SURFACE
TO MOUNT INTEGRATED PANEL FLAT AND
WITHOUT INTERFERENCE 3/4"
(20 mm)
Integrated Panel
17-5/8"
(445 mm)
30.0" -
33-7/8"
(762 mm -
860 mm)*
* A minimum of 1" (25 mm) is required from the
floor to the bottom of the extended integrated
panel/frame for proper ventilation.
9
USER GUIDE
Integrated Grille - Plinth Dimensions 1
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Integrated Grille - Plinth
Dimensions
The 3000 series grille (plinth strip/base fascia) is fully
adjustable and can be set to match your surrounding
furniture dimensions. In addition to it’s adjustability, an
integrated grille may also be installed to truly provide a
seamless appearance.
PREPARE AND INSTALL INTEGRATED GRILLE
(PLINTH STRIP/BASE FASCIA)
1. Use the dimensions provided in the diagram to cut and
shape your integrated grille (plinth strip/base fascia)
panel. Recommended panel thickness is between 1/4"
(6 mm) and 3/8" (9 mm). Height will vary from 3-5/16"
(84 mm) to 4-5/16" (110 mm) based on your grille
(plinth strip/base fascia) height.
2. Finish or stain your grille (plinth strip/base fascia)
panel to match your surrounding furniture. Finish
front, back and edges to prevent warping. Carefully
follow the manufacturer’s recommendations for finish
application and cure times.
3. Apply double sided tape to the backside of the
integrated grill (plinth strip/base fascia). Use the
diagram below for reference. U-Line recommends
3M™VHB™tape, a high strength bonding tape.
4. Remove backing paper from double sided tape.
5. Carefully align grille (plinth strip/base fascia) over
integrated panel and press into position.
INTEGRATED GRILLE (PLINTH STRIP/BASE
FASCIA) DIMENSIONS
Apply Tape To Shaded Area
32-7/16"
(825 mm)
35-5/8"
(905 mm)
1-9/16
"
(40 mm)
1-9/16"
(40 mm)
1" (25 mm)
3-5/16" to 4-5/16"
(84 mm to 110 mm)
10
USER GUIDE
Integrated Panel Installation 1
u-line.com
SAFETY • INSTALLATION & INTEGRATION • OPERATING INSTRUCTIONS • MAINTENANCE • SERVICE
Integrated Panel Installation
1. Fully open door.
2. Starting at corner, pull
gasket away from door.
3. Continue to pull gasket
free from gasket channel.
4. Upon removal, lay gasket down on a flat surface.
5. Align top of panel with top edge of door. Center panel
on door. (For 3036/3090 models, align panel on the
hinge side-edge of door.)
NOTICE
Due to differences in floor construction or
surrounding cabinetry, the panel may not sit
flush with the top of the door.
6. Secure integrated
panel to door using
clamps. A robust
tape may also be
used. U-Line
recommends the
use of bar clamps
to secure the panel
to the door. If using
tape, be certain the
tape will not
damage panel finish
upon removal.
7. Using a 7/64"
(3 mm) drill bit, drill
6 pilot holes into
the wood panel 1/2"
(12 mm) deep using
the holes in the door
frame as a guide.
NOTICE
It is important to ensure that all drilled holes are
drilled to the correct depth in order to avoid
splits in the wood when hardwood is installed.
8. Locate 6 of the #6x 1-1/2" (38 mm) screws provided
with your unit.
9. Using a Phillips screwdriver, place one screw into each
of the 6 pilot holes and screw down. Do not overtighten
screws.
10.Ensure the screws sit flush against the bottom of the
channel.
11.Remove clamps from door.
NOTICE
If panel requires additional adjustment after
removing clamps, slightly loosen each screw and
adjust panel as necessary. Tighten screws upon
completion.
12.Starting at the corners, re-install the gasket into the
gasket channel in the frame. Make sure the gasket is
fully seated.
Wood
Panel
Door/Drawer
Bar
Clamp
Bar
Clamp
Integrated Panel
Integrated Panel
11

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