UAZ PATRIOT User manual
Ulyanovsk Automobile Plant LLC
Motor Vehicles
UAZ PATRIOT,
UAZ PICKUP,
UAZ CARGO
Operation Manual
OM 05808600.132-2011
Seventh Edition
2016
2
© Ulyanovsk Automobile Plant PJSC, 2016
WARNING!
The Operation Manual details are the necessary rules of motor
vehicle operation and maintenance.
Before getting started to operate a motor vehicle, please read
carefully the Operation Manual and the vehicle log book.
In particular, please read the sections “Safety requirements
and warnings”, “New motor vehicle running-in” and “Engine
start-up and stop” carefully.
Improper operation can lead to injuries, malfunction in the
motor vehicle and its assemblies and termination of the manu-
facturing plant’s warranty liabilities.
For safety and fault-free motor vehicle operation please observe
the operation and maintenance instructions specied in the Manual.
Motor vehicle maintenance may be handled by one of the service
stations recommended by the company that sold the motor vehicle.
The service stations are provided with the necessary spare parts,
special tools sets and instruments. All motor vehicle maintenance
works are carried out by experienced specialists.
Due to continuous work on the improvement of the motor ve-
hicle, the construction may include modications that are not de-
scribed in the present edition.
Have a safe trip!
3
CHAPTER 1. GENERAL INFORMATION
Motor vehicle UAZ Patriot (UAZ-3163, UAZ-31638) — light,
two-axle, off-road, 4х4 type, with an all-metal ve-door bodyshell.
Motor vehicle UAZ Pickup (UAZ-23632, UAZ-23638) — cargo-
carrying (pickup), two-axle, off-road, 4х4 type, with a four-door cabin
and a cargo compartment.
Motor vehicle UAZ Cargo (UAZ-23602, UAZ-23602-01, UAZ-
23602-02, UAZ-23608, UAZ-23608-01, UAZ-23608-02) — cargo-
carrying, two-axle, off-road, 4х4 type, with a two-door cabin and a cargo
bed, grocery and general purpose van.
The motor vehicles are designed to transport passengers and
cargo over all types of roads and terrain.
The motor vehicles manufactured in ‘U’ as per Category 1 of
GOST 15150 are meant for operation under ambient operating
temperatures of minus 40 up to plus 40 °С, air relative humidity
of up to 100% at plus 25 °С, air dust content of up to 1.0 g/m3
and wind speed of up to 20 m/s including in the regions located
at altitudes of up to 3,000 m above sea level with a corresponding
reduction of traction-dynamic characteristics and fuel efciency.
The motor vehicles manufactured in ‘T’ are meant for opera-
tion under ambient operating temperatures of minus 10 up to plus
50 °С, air relative humidity of up to 100% at 35 °С under condi-
tions specied above for the ‘U’—design motor vehicles.
The ‘plus’ sign near the part (assembly) description means
that this part (assembly) shall be installed into the motor vehicles
depending on the conguration.
MOTOR VEHICLE MARKINGS
The motor vehicle nameplate (Fig. 1.1) is installed on the
B-pillar (for UAZ CARGO — on the С-pillar) of the bodyshell
side on the right-hand side of the motor vehicle.
Vehicle identication number is marked on the nameplate
(Fig. 1.1) and on the motor vehicle body, on the bottom windshield
panel (Fig. 1.2).
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Х — geographical zone, where manufacturing plant is located;
Т — country code;
Т — manufacturing plant code.
Descriptive part II — vehicle index.
Indicating part III — year of vehicle manufacture and its order
number.
Chassis identication number is stamped on the right-hand
frame side member, at the rear (Fig. 1.3).
Fig. 1.1. Motor vehicle nameplate:
I — Full Transport Vehicle Type Approval number (TVTA);
II — Transport Vehicle identication number (VIN code);
III — Transport Vehicle maximum permissible weight;
IV — Maximum permissible weight of a transport vehicle with a trailer;
V — Maximum permissible load on the front axle;
VI — Maximum permissible load on the front back axle;
VII — Engine model identication;
VIII — Package code;
IX — Variant execution code;
Identication number (Fig. 1.2) consists of three parts:
Part I — manufacturer international identication number,
means:
5
Fig. 1.2. Location of transport vehicle identication number
and a bodyshell number
Fig. 1.3. Location of chassis identication number
Engines ZMZ-40906 and ZMZ-51432’s identification
number is stamped on the area located to the left of the crankcase,
above engine front support fastening lug bosses (Fig. 1.4).
6
Fig. 1.4. Location of engine ZMZ-40906 identication number
I — descriptive part (VDS) consists of six characters. The rst ve characters (digits)
represent the engine model code. If a model code contains fewer than ve characters,
a zero shall be entered in the free space at the end of the identication. A zero shall
be entered in place of the sixth character. II — indicating part (VIS) consists of six
characters. The rst character (a letter or a digit) represents the conditional code of
the year of vehicle manufacture, the second character (digit) is the conditional code
of the engine manufacturing plant’s division, and the remaining characters (digits)
are the order number of the engine since the start of the year of engine manufacture.
7
TECHNICAL SPECIFICATIONS
* Dimensions are averaged, given for reference and can vary depending on operation conditions, installed tires, their condition and tire pressure, motor vehicle
load, suspension condition, etc.
** Motor vehicle UAZ-236321 with cargo compartment and a wing rear door belong to N1G vehicle category
Name UAZ Patriot UAZ Pickup UAZ Cargo
UAZ-3163/UAZ-236321** UAZ-23632 UAZ-23602 (01/02)
1 2 3 4
General data
Motor vehicle type All-terrain, two-axle, 4WD axle conguration
Vehicle dimensions * Shown in Fig. 1.5-1.11
Maximum bearing capacity
(including driver and passengers), kg 600 800 800 (665/575)
Seating capacity (including driver’s seat) 5 5 2
Maximum gross
vehicle weight, kg 2,650/2,670 2,860 2,775
Gross weight distribution by axles, kg:
on the front axle
on the rear axle
1,217/1,114
1,433/1,556
1,230
1,630
1,090 (1,145/1,132)
1,685 (1,630/1,643)
Vehicle curb weight
(including driver), kg 2,125 2,135 2,050 (2,185/2,275)
Curb weight distribution by axles, kg:
on the front axle
on the rear axle
1,150
975
1,150
985
1,120 (1,096/1,097)
930 (1,089/1,178)
8
Fig. 1.5. Main dimensions of UAZ PATRIOT
motor vehicle with gross weight
(dimensions are shown for reference)
* — depending on package
To the towing
eye center
To the towing
eye center
9
Fig. 1.6. Main dimensions of UAZ PICKUP
motor vehicle with gross weight
(dimensions are given for reference)
* — dimensions with tonneau cover
** — depending on package
To the towing
eye center
To the towing
eye center
10
Fig. 1.7. Main dimensions of UAZ PICKUP
motor vehicle with a load box cover
with gross weight (dimensions
are shown for reference)
* — depending on package
To the towing
eye center
To the towing
eye center
11
Fig. 1.8. Main dimensions of UAZ PICKUP
motor vehicle with a load box top bow
(dimensions are shown for reference)
* — depending on package
To the towing
eye center
To the towing
eye center
12
Fig. 1.9. Main dimensions of UAZ PICKUP
motor vehicle with a load box shelter
with gross weight (dimensions are shown
for reference)
* — depending on package
To the towing
eye center
To the towing
eye center
13
Fig. 1.10. Main dimensions of UAZ CARGO
motor vehicle with gross weight
(dimensions are shown for reference)
To the towing
eye center
To the towing
eye center
14
Fig. 1.11. Main dimensions of UAZ CARGO
motor vehicle with a food van or a general
purpose van with gross weight
(dimensions are shown for reference)
* — dimension for a food van
To the towing
eye center
To the towing
eye center
15
* With a tent and vans
** In case of a ball-type tow-hitch
1 2 3 4
Maximum speed, km/hr 150 140 135 (125*)
Fuel consumption at driving with
constant speed 90 km/h, l/100km 11.5 12 12 (13.5*)
Fuel consumption at driving
with constant speed of 120 km/h, l/100 km 15.5 15.6 —
Note. Fuel consumption value is used to determine the motor vehicle technical condition and shall not be regarded as the operation standard.
Fuel consumption measuring accuracy is only ensured in special testing conditions and in strict compliance with the requirements of
GOST 20306-90, when the motor vehicle total mileage reaches 9,000–10,000 km.
Gross weight of a towed trailer,
kg, max.:
equipped with brakes
without brakes
1,500**
750**
Minimum turning radius
on the centerline of the front outer
(as to the turning center)
wheel trace, m, max. 6.55 7.08
Minimum outer turning radius
as to the front bumper point,
the farthest from the turning center,
m, max. 6.8 7.35
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1 2 3 4
Maximum climb covered by a motor
vehicle of gross weight, degree (%) 31 (60)
Maximum fording depth, m 0.5
Engine
Model ZMZ-40906
Type four-cycle with spark-plug ignition
Cylinder number Four
Cylinder arrangement In-line, vertical
Ignition sequence 1-3-4-2
Cylinder diameter, mm 95.5
Piston stroke, mm 94
Engine displacement, cm32,693
Compression ratio 9.1
Minimum crankshaft rpm at idle, min-1 800–900
Maximum torque, N•m (kgf•m)
as per Rules 85 UNECE
(GOST R 41.85) 217.0 (22.1) at 3,900 min-1
Maximum capacity, kW (h.p.):
as per Rules 85 UNECE
(GOST R 41.85) 99.0 (134.6) at 4,600 min-1
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* For motor vehicles configurations of class 6 emission standard apply similar fuel of class 6, type III and K5
** For motor vehicles with the transfer box produced by LLC “UAZ”
1 2 3 4
Lubrication system Combined: force-feed and centrifugal
Case ventilation Closed
Fuel feed system Distributed fuel injection with electronic control
Fuel Unleaded gasoline ‘Regulator-92’ (AI-92-4) GOST R 51105*, AI-92-K4 GOST 32513
Allowed: Premium Euro-95 type II (AI-95-4) and Super Euro-98 type II (AI-98-4)
GOST R 51866, AI-95-K4, AI-98-K4 GOST32513*.
Cooling system Liquid, closed with forced-circulation
Transmission
Clutch:
clutch type
drive type
Dry single disk
Hydraulic
Gear box:
gear box type
control type
Mechanical, ve-speed control type
Mechanical
Transfer case:
type of transfer case
control type
power take-off**
With front axle drive decoupling
Two-stage by ‘Dymos’ UAZ PJSC
With electric control mechanic
Possible for the drive (at vehicle driving and parking) of special packs, installed in the
bodyshell, the power take-off box is installed by the Customer. Permissible power take-off —
40%. Installation of the power take-off shall be agreed upon with UAZ, PJSC
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* — depending on package
1 2 3 4
The front and back universal-joint shafts Open type, with two universal joints and a movable spline connection. The back universal-joint
drive can have an intermediate bearing with a hinged joint
Front and back drive axles:
axle type
steering pivots of the front axle
Single-reduction
Ball equal angular speeds
Chassis
Suspension:
suspension type
shock absorbers
Dependent , front suspension—springing, on two longitudinal and one lateral arm, with an anti-
roll bar, rear suspension—on two longitudinal semielliptic leaf-less springs with an anti-roll bar
Four, hydro-pneumatic, telescopic, bilateral
Wheels and tires:
wheels*
Disc, with a whole rim, steel 6 ½ Jх16H2 with a radial, tubeless tire 225/75R16 or of
light-metal alloy 7Jx16H2, 7Jx18H2 with radial tubeless tires 235/70R16, 245/70R16,
245/60R18 with hubcaps. Wheel mounting—by ve nuts. A spare wheel with tires 16" —
with a steel wheel, with a tire 245/60R18—with a light-alloy wheel.
Control Systems
Steering system
steering mechanism type
Steering column with steering wheel adjustable for rake and reach
‘Screw-ball nut-rack-quadrant’ with electrically powered hydraulic steering
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* For winter package
1 2 3 4
Brakes
pedal brake type With front disc brakes and back drum brakes
working brake drive type Hydraulic double-circuit type with diagonal separation with ABS, with the vehicle electronic
control system (ESP) or without ESP or with circuits separation by axles with pressure
controller without ABS with vaccum booster
According to the package, motor vehicles can be equipped with ABS, ESP (in this case there is
no mechanical pressure controller). Circuit splitting is diagonal (primary — right hand front and
left hand back wheel, secondary — left hand front and right hand back wheel).
parking brake type Wheeled, combined with rear brakes or drum and transmission
parking brake actuator type Mechanical
Electric equipment
Wiring system Single-wire, negative pole connected to the motor vehicle ‘ground’
Grid voltage (rated), V 12
Alternator 11.203.640 F. (‘Pramo-Iskra’) 14V, 80A; 5122.3771 (‘Pramo-Electro’) 14V, 80A
for motor vehicles with air-conditioner — 512.3771-30 (‘Pramo-Electro’) 14V, 120 A;
32112.3771 Borisov city ‘BATE’ 14V, 110A
Battery 6ST-66A3 (6ST75A)*
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* For UAZ Patriot motor vehicles
1 2 3 4
Spark plugs АU14DVRM GOST Р53842, DR17YC-F f. BRISK
Start motor 11.131.568 12V, 1.9kW (‘Pramo-Iskra’); 5112.3708 12V, 1.2 kW (BATE)
Engine control unit BOSCH 0261 S07 321
Ignition starter switch With an anti-theft device and a starter re-engagement lock
Audio electric signal Two signals — tone, horn
Windshield wiper Electrically driven, with two brushes, three-mode, with pause adjustment
in intermittent operation mode
* Tail gate window wiper Electrically driven, with one brush
Washer Electrically driven, for windshield and rear window
Power windows Remote controlled
Electrical interlocking system Designed for simultaneous interlocking of all motor vehicle’s door locks
* Safe parking system+ Designed to warn a driver of obstructions, located out of driver’s sight,
when motor vehicle moving in reverse with max. speed of 5 km/h
Adjusting values
Deection of fan belt and power steering
pump at force of 4 kgf, mm 5–8
Deection of generator belt and cooling
system pump at force of 8 kgf, mm 14–15
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