Ultra-Gen 51-940036 Manual

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Table of Contents
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Introduction ..................................... 1
3RUWDEOH3RZHU*HQHUDWRU
$FFHVVRULHV
7KLV%RRNOHW
Manual Conventions .........................2
Safety Rules ......................................3
Controls and Features.......................5
*HQHUDWRU
3RZHU3DQHO
3DUWV,QFOXGHG
Assembly ..........................................8
5HPRYHWKH*HQHUDWRUIURPWKH6KLSSLQJ
&DUWRQ
,QVWDOOWKH6SDUN$UUHVWHU
$GG(QJLQH2LO
$GG)XHO
*URXQGLQJ
Operation ....................................... 10
*HQHUDWRU/RFDWLRQ
*URXQGLQJ
6XUJH3URWHFWLRQ
6WDUWLQJWKH(QJLQH
&RQQHFWLQJ(OHFWULFDO/RDGV
6WRSSLQJWKH(QJLQH
'R1RW2YHUORDG*HQHUDWRU
&DSDFLW\
3RZHU0DQDJHPHQW
:DWWDJH5HIHUHQFH&KDUW
Maintenance ................................... 13
(QJLQH0DLQWHQDQFH
2LO
6SDUN3OXJ
$LU)LOWHU
6SDUN$UUHVWHU
&OHDQLQJ
$GMXVWPHQWV
0DLQWHQDQFH6FKHGXOH
*HQHUDWRU0DLQWHQDQFH
Storage ........................................... 15
(QJLQH6WRUDJH
*HQHUDWRU6WRUDJH
Specifications ................................. 16
(QJLQH6SHFLILFDWLRQV
*HQHUDWRU6SHFLILFDWLRQV
)XHO
2LO
6SDUN3OXJV
9DOYH&OHDUDQFH
3DUWV'LDJUDP
3DUWV/LVW
:LULQJ'LDJUDP
Troubleshooting ............................. 21
Warranty ........................................22
:DUUDQW\4XDOLILFDWLRQV
5HSDLU5HSODFHPHQW:DUUDQW\
'RQRWUHWXUQWKHXQLWWRWKHSODFHRI
SXUFKDVH
:DUUDQW\([FOXVLRQV
1RUPDO:HDU
,QVWDOODWLRQ8VHDQG0DLQWHQDQFH
2WKHU([FOXVLRQV
/LPLWVRI,PSOLHG:DUUDQW\DQG
&RQVHTXHQWLDO'DPDJH
&RQWDFW,QIRUPDWLRQ
$GGUHVV
&XVWRPHU6HUYLFH
7HFKQLFDO6HUYLFH
Notes .............................................. 27
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Introduction
Introduction
&RQJUDWXODWLRQVRQ\RXUSXUFKDVHRID
&KDPSLRQ3RZHU(TXLSPHQWJHQHUDWRU&3(
GHVLJQVDQGEXLOGVJHQHUDWRUVWRVWULFW
VSHFLILFDWLRQV:LWKSURSHUXVHDQG
PDLQWHQDQFHWKLVJHQHUDWRUZLOOEULQJ\HDUV
RIVDWLVI\LQJVHUYLFH
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Portable Power Generator
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This Booklet
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Champion Power Equipment Support
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Model Number

Serial Number

Date of Purchase

Purchase Location

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5HY English

Manual Conventions

Manual Conventions
7KLVPDQXDOXVHVWKHIROORZLQJV\PEROVWR
KHOSGLIIHUHQWLDWHEHWZHHQGLIIHUHQWNLQGVRI
LQIRUPDWLRQ7KHVDIHW\V\PEROLVXVHGZLWK
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LQRSHUDWLQJDQGRZQLQJSRZHUHTXLSPHQW
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DANGER
'$1*(5LQGLFDWHVDQLPPLQHQWO\KD]DUGRXV
VLWXDWLRQZKLFKLIQRWDYRLGHG ZLOO UHVXOWLQGHDWK
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:$51,1*LQGLFDWHVDSRWHQWLDOO\KD]DUGRXV
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GHDWKRUVHULRXVLQMXU\
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CAUTION
&$87,21LQGLFDWHVDSRWHQWLDOO\KD]DUGRXV
VLWXDWLRQZKLFKLIQRWDYRLGHG PD\ UHVXOWLQ
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CAUTION
&$87,21XVHGZLWKRXWWKHVDIHW\DOHUWV\PERO
LQGLFDWHVDSRWHQWLDOO\KD]DUGRXVVLWXDWLRQZKLFK
LIQRWDYRLGHG PD\ UHVXOWLQSURSHUW\GDPDJH
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N O T E
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5HY English

Safety Rules
5HY
Safety Rules
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WARNING
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WARNING
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DANGER
*HQHUDWRUH[KDXVWFRQWDLQVFDUERQPRQR[LGHD
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PRQR[LGHZLOOFDXVHQDXVHDGL]]LQHVVIDLQWLQJRU
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DANGER CARBON MONOXIDEXVLQJD
JHQHUDWRULQGRRUVCAN KILL YOU IN
MINUTES.
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DANGER
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DANGER
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8VHDJURXQGIDXOWFLUFXLWLQWHUUXSWHU*)&,LQ
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PDWHULDOVXFKDVPHWDOGHFNLQJ
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\RXUXWLOLW\FRPSDQ\EHIRUHFRQQHFWLQJ\RXU
JHQHUDWRUWR\RXUSRZHUV\VWHP
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WARNING
6SDUNVFDQUHVXOWLQILUHRUHOHFWULFDOVKRFN
When servicing the generator:
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8VHRQO\DSSURYHGVSDUNSOXJWHVWHUV
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WARNING
5XQQLQJHQJLQHVSURGXFHKHDW
6HYHUHEXUQVFDQRFFXURQFRQWDFW
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'2127WRXFKKRWVXUIDFHV
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$OORZHTXLSPHQWWRFRROEHIRUHWRXFKLQJ
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VLGHVWRHQVXUHDGHTXDWHFRROLQJ
0DLQWDLQDWOHDVWILYHIHHWRIFOHDUDQFHIURP
FRPEXVWLEOHPDWHULDOV
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English

Safety Rules
DANGER
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H[WUHPHO\H[SORVLYH
)LUHRUH[SORVLRQFDQFDXVHVHYHUHEXUQVRU
GHDWK
8QLQWHQWLRQDOVWDUWXSFDQUHVXOWLQHQWDQJOHPHQW
WUDXPDWLFDPSXWDWLRQRUODFHUDWLRQ
When adding or removing fuel
7XUQWKHJHQHUDWRURIIDQGOHWLWFRROIRUDWOHDVW
WZRPLQXWHVEHIRUHUHPRYLQJWKHIXHOFDS
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WDQN
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'2127OLJKWRUVPRNHFLJDUHWWHV
When starting the generator
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0DNHFHUWDLQWKDWWKHJDVFDSDLUILOWHUVSDUN
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0DNHFHUWDLQWKDWWKHJHQHUDWRULVUHVWLQJILUPO\
RQOHYHOJURXQG
When operating the generator:
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RSHUDWLRQ
'2127WLSWKHJHQHUDWRURUDOORZIXHORURLOWR
VSLOO
When transporting or servicing the
generator:
0DNHFHUWDLQWKDWWKHIXHOVKXWRIIYDOYHLVLQWKH
RIISRVLWLRQDQGWKHIXHOWDQNLVHPSW\
'LVFRQQHFWWKHVSDUNSOXJZLUH
When storing the generator:
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KHDWDQGRWKHUVRXUFHVRILJQLWLRQ
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5DSLGUHWUDFWLRQRIWKHVWDUWHUFRUGZLOOSXOOKDQG
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OHWJR
8QLQWHQWLRQDOVWDUWXSFDQUHVXOWLQHQWDQJOHPHQW
WUDXPDWLFDPSXWDWLRQRUODFHUDWLRQ
%URNHQERQHVIUDFWXUHVEUXLVHVRUVSUDLQVFRXOG
UHVXOW
:KHQVWDUWLQJHQJLQHSXOOWKHVWDUWHUFRUGVORZO\
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DYRLGNLFNEDFN
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GHYLFHVSOXJJHGLQ
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CAUTION
([FHHGLQJWKHJHQHUDWRU¶VUXQQLQJFDSDFLW\FDQ
GDPDJHWKHJHQHUDWRUDQGRUHOHFWULFDOGHYLFHV
FRQQHFWHGWRLW
'2127RYHUORDGWKHJHQHUDWRU
6WDUWWKHJHQHUDWRUDQGDOORZWKHHQJLQHWR
VWDELOL]HEHIRUHFRQQHFWLQJHOHFWULFDOORDGV
&RQQHFWHOHFWULFDOHTXLSPHQWLQWKHRIISRVLWLRQ
DQGWKHQWXUQWKHPRQIRURSHUDWLRQ
7XUQHOHFWULFDOHTXLSPHQWRIIDQGGLVFRQQHFW
EHIRUHVWRSSLQJWKHJHQHUDWRU
'2127WDPSHUZLWKWKHIDFWRU\VHWJRYHUQRU
VSHHG
'2127PRGLI\WKHJHQHUDWRULQDQ\ZD\

CAUTION
,PSURSHUWUHDWPHQWRUXVHRIWKHJHQHUDWRUFDQ
GDPDJHLWVKRUWHQLWVOLIHDQGYRLG\RXU
ZDUUDQW\
8VHWKHJHQHUDWRURQO\IRULQWHQGHGXVHV
2SHUDWHRQO\RQOHYHOVXUIDFHV
'2127H[SRVHJHQHUDWRUWRH[FHVVLYHPRLVWXUH
GXVWRUGLUW
'2127DOORZDQ\PDWHULDOWREORFNWKHFRROLQJ
VORWV
,IFRQQHFWHGGHYLFHVRYHUKHDWWXUQWKHPRIIDQG
GLVFRQQHFWWKHPIURPWKHJHQHUDWRU
'2127XVHWKHJHQHUDWRULI
(OHFWULFDORXWSXWLVORVW

 (TXLSPHQWVSDUNVVPRNHVRUHPLWVIODPHV
 (TXLSPHQWYLEUDWHVH[FHVVLYHO\
5HY English

Controls and Features
5HY
Controls and Features
5HDGWKLVRZQHU¶VPDQXDOEHIRUHRSHUDWLQJ\RXUJHQHUDWRU)DPLOLDUL]H\RXUVHOIZLWKWKHORFDWLRQ
DQGIXQFWLRQRIWKHFRQWUROVDQGIHDWXUHV6DYHWKLVPDQXDOIRUIXWXUHUHIHUHQFH
Generator

(1) Fuel Tank±JDOORQFDSDFLW\IXHO
WDQN

(2) Fuel Valve±7XUQWKLVYDOYHWRWKH
³2Q´SRVLWLRQWRVXSSO\IXHOWRWKHHQJLQH

(3) ChokeLever±8VHGWRVWDUWWKHHQJLQH

(4) Air Cleaner±3URWHFWVWKHHQJLQHE\
ILOWHULQJGXVWDQGGHEULVIURPWKHLQWDNHDLU

(5) Recoil Starter±8VHGWRVWDUWWKH
HQJLQH


±6HQVHVWKHOHYHORI
RLOLQWKHFUDQNFDVHDQGVKXWVWKHHQJLQH
GRZQLIWKHOHYHOIDOOVWRRORZ

±&KHFNDQGILOOHQJLQH
RLOOHYHO

±6HH³3RZHU3DQHO´

1
2
3
4
5
6
7
8
(6) Low Oil Sensor
(7) Oil Filler Cap
(8) Power Panel
English

Controls and Features
Power Panel




(1) Engine Switch±)OLSVZLWFKWRWKH
³2Q´SRVLWLRQWRVWDUWWKHJHQHUDWRU)OLSWR
WKH³2II´SRVLWLRQWRWXUQRIIWKHJHQHUDWRU

(2) Intelligauge±7KUHHPRGHGLJLWDO
PHWHUIRUUXQQLQJKRXUVYROWDJHDQGKHUW]

(3) Parameter Button±3XVKEXWWRQ
VHOHFWRUIRUWKH,QWHOOLJDXJH
(4) 120 V 30 A Twist-Lock±SURWHFWHGE\
D$PSSXVKWRUHVHWFLUFXLWEUHDNHU7KLV
UHFHSWDFOHSRZHUV9ROW$&+]VLQJOH
SKDVHORDGVUHTXLULQJXSWR$PSVRU
ZDWWVRISRZHU
(5) 120 V 30 A Recreational Vehicle
(RV) Receptacle±SURWHFWHGE\D$PS
SXVKWRUHVHWFLUFXLWEUHDNHU7KLVUHFHSWDFOH
SRZHUV9ROW$&+]VLQJOHSKDVH
ORDGVUHTXLULQJXSWR$PSVRUZDWWV
RISRZHU
(6) 120 V 20 A Duplex±SURWHFWHGE\D
$PSSXVKWRUHVHWFLUFXLWEUHDNHUWR
RSHUDWH9ROW$&VLQJOHSKDVH+]
ORDGVUHTXLULQJXSWR$U:DWWVRI
SRZHU
(7) Circuit Breakers±3URWHFWVWKH
JHQHUDWRUDJDLQVWHOHFWULFDORYHUORDG
(8) Ground Terminal±&RQVXOWDQ
HOHFWULFLDQIRUORFDOJURXQGLQJUHJXODWLRQV


12
3
4 5 67
8

5HY English

Controls and Features
5HY
Parts Included
<RXU0RGHO*DVROLQH3RZHUHG*HQHUDWRUVKLSVZLWKWKHIROORZLQJSDUWV


6SDUN$UUHVWHU.LW
6SDUN$UUHVWHU SLHFH
&RYHU3ODWH SLHFH
6FUHZV/RFN:DVKHUV SLHFHV

2LO)XQQHO SLHFH
6SDUN3OXJ6RFNHW SLHFH


English

Assembly
Assembly
<RXUJHQHUDWRUUHTXLUHVVRPHDVVHPEO\
7KLVXQLWVKLSVIURPRXUIDFWRU\ZLWKRXWRLO
,WPXVWEHSURSHUO\VHUYLFHGZLWKIXHODQGRLO
EHIRUHRSHUDWLRQ

,I\RXKDYHDQ\TXHVWLRQVUHJDUGLQJWKH
DVVHPEO\RI\RXUJHQHUDWRUFDOORXUKHOS
OLQHDW3OHDVHKDYH\RXU
VHULDOQXPEHUDQGPRGHOQXPEHUDYDLODEOH

Remove the Generator from
the Shipping Carton
 6HWWKHVKLSSLQJFDUWRQRQDVROLGIODW
VXUIDFH
 5HPRYHHYHU\WKLQJIURPWKHFDUWRQ
H[FHSWWKHJHQHUDWRU
 &DUHIXOO\FXWHDFKFRUQHURIWKHER[
IURPWRSWRERWWRP)ROGHDFKVLGHIODW
RQWKHJURXQGWRSURYLGHDVXUIDFHDUHD
WRVHWXSWKHJHQHUDWRU

Install the Spark Arrester
,QVHUWWKHVSDUNDUUHVWHUVFUHHQLQWRWKH
PXIIOHURXWOHW6HFXUHWKHVSDUNDUUHVWHUE\
SODFLQJWKHFRYHUSODWHRYHUWKHHQGRIWKH
VFUHHQZLWKWKHOHWWHULQJIDFLQJRXWZDUG



6HFXUHWKHFRYHUSODWHZLWKWKHWZRVFUHZV
DQGORFNZDVKHUVSURYLGHGZLWKWKHVSDUN
DUUHVWHUNLW

N O T E
)HGHUDODQGORFDOODZVDQGDGPLQLVWUDWLYH
UHTXLUHPHQWVLQGLFDWHZKHQDQGZKHUHVSDUN
DUUHVWHUVDUHUHTXLUHG:KHQRUGHUHGVSDUN
DUUHVWHUVDUHUHTXLUHGIRURSHUDWLRQRIWKLV
JHQHUDWRULQ1DWLRQDO)RUHVWODQGV,Q&DOLIRUQLD
WKLVJHQHUDWRUPXVWQRWEHXVHGRQDQ\IRUHVW
FRYHUHGODQGEUXVKFRYHUHGODQGRUJUDVV
FRYHUHGODQGXQOHVVWKHHQJLQHLVHTXLSSHGZLWK
DVSDUNDUUHVWHU


CAUTION
)DLOXUHWRLQVWDOOWKHVSDUNDUUHVWHUPD\UHVXOWLQ
DQLQFUHDVHGULVNRIILUH

Add Engine Oil
CAUTION
'2127DWWHPSWWRFUDQNRUVWDUWWKHHQJLQH
EHIRUHLWKDVEHHQSURSHUO\ILOOHGZLWKWKH
UHFRPPHQGHGW\SHDQGDPRXQWRIRLO'DPDJH
WRWKHJHQHUDWRUDVDUHVXOWRIIDLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVZLOOYRLG\RXUZDUUDQW\

 3ODFHWKHJHQHUDWRURQDIODWOHYHO
VXUIDFH
 5HPRYHRLOILOOFDSGLSVWLFNWRDGGRLO



 $GGTW/RIRLODQGUHSODFHRLO
ILOOFDSGLSVWLFN
 &KHFNHQJLQHRLOOHYHOGDLO\DQGDGGDV
QHHGHG

5HY English

Assembly
5HY
CAUTION
7KHHQJLQHLVHTXLSSHGZLWKDORZRLOVKXWRIIDQG
ZLOOVWRSZKHQWKHRLOOHYHOLQWKHFUDQNFDVHIDOOV
EHORZWKHWKUHVKROGOHYHO


N O T E
&KHFNRLORIWHQGXULQJWKHEUHDNLQSHULRG5HIHU
WRWKH0DLQWHQDQFHVHFWLRQIRUUHFRPPHQGHG
VHUYLFHLQWHUYDOV


N O T E
7KHJHQHUDWRUURWRUKDVDVHDOHGSUHOXEULFDWHG
EDOOEHDULQJWKDWUHTXLUHVQRDGGLWLRQDOOXEULFDWLRQ
IRUWKHOLIHRIWKHEHDULQJ
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Add Fuel
 8VHFOHDQIUHVKUHJXODUXQOHDGHGIXHO
ZLWKDPLQLPXPRFWDQHUDWLQJRI
 '2127PL[RLOZLWKIXHO
 &OHDQWKHDUHDDURXQGWKHIXHOFDS
 5HPRYHWKHIXHOFDS
 6ORZO\DGGIXHOWRWKHWDQN'2127
RYHUILOO$OORZDSSUR[LPDWHO\óLQFKRI
VSDFHIRUIXHOH[SDQVLRQ
 6FUHZRQWKHIXHOFDSDQGZLSHDZD\DQ\
VSLOOHGIXHO
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CAUTION
8VHUHJXODUXQOHDGHGJDVROLQHZLWKDPLQLPXP
RFWDQHUDWLQJRI
'RQRWPL[RLODQGJDVROLQH
)LOOWDQNWRDSSUR[LPDWHO\ð´EHORZWKHWRSRI
WKHWDQNWRDOORZIRUIXHOH[SDQVLRQ
'2127ILOOIXHOWDQNLQGRRUV
'2127ILOOIXHOWDQNZKHQWKHHQJLQHLVUXQQLQJ
RUKRW
'2127RYHUILOOWKHIXHOWDQN
'2127OLJKWFLJDUHWWHVRUVPRNHZKHQILOOLQJWKH
IXHOWDQN
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Grounding
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WRDQDSSURSULDWHJURXQGWRKHOSSUHYHQW
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WARNING
)DLOXUHWRSURSHUO\JURXQGWKHJHQHUDWRUFDQ
UHVXOWLQHOHFWULFVKRFN
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SRZHUSDQHO)RUUHPRWHJURXQGLQJFRQQHFW
RIDOHQJWKRIKHDY\JDXJH$:*
PLQLPXPFRSSHUZLUHEHWZHHQWKH
JHQHUDWRUJURXQGWHUPLQDODQGDFRSSHUURG
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UHFRPPHQGWKDW\RXFRQVXOWZLWKDTXDOLILHG
HOHFWULFLDQWRHQVXUHFRPSOLDQFHZLWKORFDO
HOHFWULFDOFRGHV
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English

Operation

Operation
Generator Location
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7KLVJHQHUDWRUPXVWKDYHDWOHDVWILYHIHHWRI
FOHDUDQFHIURPFRPEXVWLEOHPDWHULDO/HDYH
DWOHDVWWKUHHIHHWRIFOHDUDQFHRQDOOVLGHVRI
WKHJHQHUDWRUWRDOORZIRUDGHTXDWHFRROLQJ
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FRQVLGHUZLQGDQGDLUFXUUHQWVZKHQ
SRVLWLRQLQJJHQHUDWRU
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Grounding
7KHJHQHUDWRUV\VWHPJURXQGFRQQHFWVWKH
IUDPHWRWKHJURXQGWHUPLQDOVRQWKHSRZHU
SDQHO
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Surge Protection
CAUTION
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IXQFWLRQLQJRIVHQVLWLYHHOHFWURQLFHTXLSPHQW
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(OHFWURQLFGHYLFHVLQFOXGLQJFRPSXWHUVDQG
PDQ\SURJUDPPDEOHDSSOLDQFHVXVH
FRPSRQHQWVWKDWDUHGHVLJQHGWRRSHUDWH
ZLWKLQDQDUURZYROWDJHUDQJHDQGPD\EH
DIIHFWHGE\PRPHQWDU\YROWDJHIOXFWXDWLRQV
:KLOHWKHUHLVQRZD\WRSUHYHQWYROWDJH
IOXFWXDWLRQV\RXFDQWDNHVWHSVWRSURWHFW
VHQVLWLYHHOHFWURQLFHTXLSPHQW
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 Install UL1449, CSA-listed, plug-in
surge suppressors on the outlets feeding
your sensitive equipment.
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PXOWLRXWOHWVW\OHV7KH\¶UHGHVLJQHGWR
SURWHFWDJDLQVWYLUWXDOO\DOOVKRUW
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 Obtain an Uninterruptible Power
Supply (UPS) device.
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UHFKDUJHDEOHEDWWHU\EHWZHHQWKH
HOHFWURQLFHTXLSPHQWDQGSRZHUVXSSO\
VRXUFH7KHGHYLFHEXIIHUVWKHYROWDJH
DQGSURWHFWVDJDLQVWYLUWXDOO\DOOVKRUW
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Starting the Engine
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JHQHUDWRU1HYHUVWDUWRUVWRSWKH
JHQHUDWRUZLWKHOHFWULFDOGHYLFHVSOXJJHG
LQRUWXUQHGRQ
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 $VHQJLQHZDUPVXSPRYHWKHFKRNH
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N O T E
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Connecting Electrical Loads
 /HWWKHHQJLQHVWDELOL]HDQGZDUPXSIRU
DIHZPLQXWHVDIWHUVWDUWLQJ
 3OXJLQDQGWXUQRQWKHGHVLUHG9ROW
$&VLQJOHSKDVH+]HOHFWULFDOORDGV
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JHQHUDWRU
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Stopping the Engine
 7XUQRIIDQGXQSOXJDOOHOHFWULFDOORDGV
1HYHUVWDUWRUVWRSWKHJHQHUDWRUZLWK
HOHFWULFDOGHYLFHVSOXJJHGLQRUWXUQHG
RQ
5HY English

Operation
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 /HWWKHJHQHUDWRUUXQDWQRORDGIRU
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Do Not Overload Generator
Capacity
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7KLVLVWKHDPRXQWRISRZHU\RXQHHGWR
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Power Management
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DQGDPSHUDJHWRZDWWV
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ORDGDWWDFKHG
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N O T E
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English

Operation

Wattage Reference Chart
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N O T E
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Item Running
Watts
Starting
Watts
Essentials
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Heating/Cooling
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Home Appliances
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5HY English

Maintenance
5HY
Maintenance
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N O T E
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Engine Maintenance
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English
NOTICE
Maintenance, replacement, or repair of emission
control devices and systems may be performed
by any non-road engine repair establishment or
individual.

Maintenance
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Spark Arrester
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Cleaning
CAUTION
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Adjustments
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DQGRUDGMXVWPHQWQHHGV
Maintenance Schedule
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Generator Maintenance
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CAUTION
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Storage
5HY
Storage
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Engine Storage
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Specifications
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Specifications
Engine Specifications
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Generator Specifications
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Valve Clearance
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