Ultra Pure SYSTEMS pureMist Installation and operation manual

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Engineering Manual
Compact Ultrasonic Humidifier

2
WARNINGS
Ultra Pure humidiers are advanced products, whose operation is specied in
the technical documentation supplied with the product or can be downloaded,
even prior to purchase, from the website www.ultrapureus.com. Each ultra
pure product, in relation to its advanced level of technology, requires setup/
conguration/programming/commissioning to be able to operate in the
best possible way for the specic application. The failure to complete such
operations, which are required/indicated in the user manual, may cause the
nal product to malfunction; Ultra Pure accepts no liability in such cases. The
customer (manufacturer, developer or installer of the nal equipment) accepts
all liability and risk relating to the conguration of the product in order to
reach the expected results in relation to the specic nal installation and/or
equipment. Ultra Pure may, based on specic agreements, act as a consultant
for the installation/commissioning/use of the unit, however in no case does
it accept liability for the correct operation of the humidier and the nal
installation if the warnings or suggestions provided in this manual or in other
product technical documents are not heeded. In addition to observing the
above warnings and suggestions, the following warnings must be heeded for
the correct use of the product:
DANGER OF ELECTRIC SHOCK: The humidier contains live electrical components.
Disconnect the mains power supply before accessing inside parts or during
maintenance and installation.
DANGER OF WATER LEAKS: The humidier automatically and constantly lls/drains
certain quantities of water. Malfunctions in the connections or in the humidier
may cause leaks.
IMPORTANT
• Ulltra Pure compact is a component integrated in various applications. Its
installation requires the installer inserts appropriate protections against
direct contact with parts carrying dangerous voltages . Nobody should
have access to parts with dangerous voltage during normal operation of the
humidier.
• Environmental and power supply conditions must conform to the values
specied on the product rating labels.
• The product is designed exclusively to humidify rooms directly.
• Only qualied personnel who are aware of the necessary precautions and
able to perform the required operations correctly may install, operate or
carry out technical service on the product.
• Only water with the characteristics indicated in this manual must be used for
water vapor production.
• Alloperationsontheproductmustbe carried out accordingtotheinstructions
provided in this manual and on the labels applied to the product. Any uses
or modications that are not authorized by the manufacturer are considered
improper. Ultra Pure declines all liability for any such unauthorized use.
• Do not attempt to open the humidier in ways other than those specied
in the manual.
• Observe the standards in force in the place where the humidier is installed.
• Keep the humidier out of the reach of children and animals.
• Do not install and use the product near objects that may be damaged when
in contact with water (or condensate). Ultra Pure declines all liability for
direct or indirect damage following water leaks from the humidier.
• Do not use corrosive chemicals, solvents or aggressive detergents to clean
the inside and outside parts of the humidier, unless specically indicated
in the user manual.
• Do not drop, hit or shake the humidier, as the inside parts and the linings
may become inoperable..
Ultra Pure adopts a policy of continual development. Consequently,
Ultra Pure reserves the right to make changes and improvements to any
product described in this document without prior warning. The technical
specications shown in the manual may be changed without prior warning.
The liability of Ultra Pure in relation to its products is specied in the
Ultra Pure general contract conditions, available on the website www.
ultrapureus.com and/or by specic agreements with customers; specically,
to the extent where allowed by applicable legislation, in no case will Ultra
Pure, its employees or subsidiaries be liable for any lost earnings or sales,
losses of data and information, costs of replacement goods or services,
damage to things or people, downtime or any direct, indirect, incidental,
actual, punitive, exemplary, special or consequential damage of any kind
whatsoever, whether contractual, extra-contractual or due to negligence, or
any other liabilities deriving from the installation, use or impossibility to use
the product, even if Ultra Pure or its subsidiaries are warned of the possibility
of such damage.
WARRANTY ON MATERIALS: 2 YEARS. WARRANTY PERIOD STARTS NO
LATER THEN 90 DAYS FROM DELIVERY OF EQUIPMENT AND NOT
WHEN EQUIPMENT IS STARTED
DI WATER IS ESSENTAIL FOR PROPER OPERATION. ANY OTHER FORM
OF WATER VOIDS WARRANTY. ULTRA PURE TAKES NO
RESPONSIBILITY TO ANY FOREIGN DEBREE IN AIR OR INSIDE
ULTRA SONIC HUMIDIFIER DUE TO HARDNESS OF WATER OR ANY
CONTAMINENTS IN WATER SUPPLY.

3
Content
1. INTRODUCTION AND ASSEMBLY 5
1.1 Ultrasonic humidier ......................................................................5
1.2 Dimensions and weights .................................................................5
1.3 Opening the packaging ...................................................................5
1.4 Positioning ......................................................................................5
1.5 Fastening ...........................................................................................5
1.6 Humidier connections ..................................................................6
2. WATER CONNECTIONS 7
2.1 Supply water......................................................................................7
2.2 Drain water .......................................................................................7
3. ULTRA SONIC DISTRIBUTION 7
3.1 Ultra Sonic distributor.....................................................................7
3.2 Fan conveyor.....................................................................................8
3.3 Elbow connector...............................................................................8
3.4 Diuser .............................................................................................8
3.5 Filter: 50 micron...............................................................................8
3.6 Installation example in fan-coil.....................................................8
3.7 Duct installation example (UP01/UP02).....................................8
4. ELECTRICAL CONNECTIONS 9
4.1 Electrical installation .......................................................................9
4.2 Power cable connection ..................................................................9
4.3 Main board connections .................................................................9
4.4 Auxiliary card connections (optional) ........................................10
5. STARTING, USER INTERFACE AND BASIC
FUNCTIONS 11
5.1 Starting ............................................................................................11
5.2 Shutdown/Standby.........................................................................11
5.3 Autotest............................................................................................11
5.4 LED signals .....................................................................................11
5.5 Reset tank hour counter ................................................................11
5.6 Automatic washing.........................................................................11
5.7 Washing due to inactivity..............................................................11
6. LCD TERMINAL OPTIONAL 12
6.1 Remote display terminal (UUKDI00000)...................................12
6.2 Meaning of the symbols ................................................................12
6.3 Keypad ...........................................................................................12
6.4 Main display....................................................................................12
6.5 Display soware release.................................................................12
7. CONFIGURATION PARAMETERS 13
7.1 Basic parameters.................................................................................................................................................................. 13
7.2 Advanced parameters ....................................................................13
8. ALARMS 14
9. MAINTENANCE AND SPARE PARTS 16
9.1 Spare parts.......................................................................................16
9.2 Tank cleaning and maintenance...................................................16
9.3 Cleaning and maintenance of other components......................16
10.GENERAL FEATURES AND MODELS 17
10.2 Version 115V...................................................................................17
11.GENERAL FEATURES AND MODELS 17
10.1 Ultrasound humidier models for fan coils and electrical ..........
specications ..............................................................................17
10.2 Technical specications.................................................................17
12.HUMIDIFIER CONTROL VIA NETWORK 19
12.1 Supervisor variable list ..................................................................19
12.2 Production control via network ..................................................20
12.3 Washing cycle activation via network .........................................20
13.OPERATING PRINCIPLES 21
13.1 Ultrasonic Mist ..............................................................................21
13.2 Control principles ..........................................................................21
13.3 Flow-rate modulation....................................................................21
13.4 Series ow-rate modulation (dipswitch 8 On)...........................22
13.5 Automatic insucient supply water management.....................22
13.6 Automatic control of atomised water production......................22
13.7 Automatic control of leaking drain solenoid valve and ll ..........
solenoid valve ow-rate.................................................................22
13.8 Automatic protection of the piezo electric transducer..............22

4
*Diffuser or Wand required for each system*
Optional Accessories
Wand Distributor
Production Supply Temperature Electrical Rating Amp Max Weight Dimensions
1.1 & 2.2 Lbs/Hr 33.8 - 104° F 115 V/60Hz .8 MFS 15 28lbs 12” x 9” x 11”
Temp/Hum Stat Diuser
Remote Display
Fan Conveyor90 Connection
5M Filter
Humidier Specs

5
1. INTRODUCTION AND ASSEMBLY
1.1 Ultrasound humidier
UltraSonic humidiers can be used for a variety of applications, e.g.
data centers, humidors, process machines, wine rooms, music rooms to
maintain a given RH% control. Either UP01 or UP02 compact humidifer
can be used as a self standing unit with a distributer attached to the
top of each cabinet or used with a plastic hose to distrubute mist into
a stainless steel wand that has approx. 30 small holes to allow mist to
evenly distribute mist. Caution: stainless steel wand must be sloped back
to humidifer to drain any mist that may have condensed in tube or wand.
Mist dispacement is 1.1 lb/hr using Ultra Pure (UP01) cabinet and 2.2lb.
hr using Ultra Pure (UP02), delivered directly into the air stream running
100% for 1 hour.
1.2 Dimensions and weights
1 lbs/hr and 2 lbs/hr
(UP01 and UP02)
Fig. 1.a
UP01 UP02
dim. inches A Depth 9" 9"
B Width 12" 12"
C Height 11" 11"
weights ((lb) packaged 40 Pounds 46 Pounds
empty 36 Pounds 39 Pounds
Tab. 1.a
1.3 Opening the packaging
• Make sure the humidier is intact upon delivery and immediately
notate on BOL any damage to box or glass sticker axed to each
box. Notify Ultra Pure immediately due to careless or improper
transport.
• Move the humidier to the site of installation before removing from
the packaging
• Open the cardboard box, remove the protective material and
remove the humidier
• e following are contained inside (g 1):
• A: IOM manual
• B: Optional accessories if purchased ie, distributor, 50M lter,
plastic tube seperate box, S/S distributer seperate box
• 10' 1/4" RED inlet water & 3/8" BLACK drain hose
1.4 Positioning
Ultra Pure has taken every measure to provide a self contained humidifer
for ease of installation and startup.
In order to produce even mist across the water bed inside humidifer
make sure cabinet is on a level surface. In order to set onto a at surface
(1) 2” hole will need to be drilled to allow for drain line to not impead
with cabinet setting at on surface. Installing drain is required and will
void warranty if not terminated and ran to an approved drain.
Both cabinets can also be hung onto a wall. In order to have accces to the
humidier deep or shallow channel strut is required to secure cabinet
prior to hanging onto wall.
Conrm cabinet is level on wall front to back and side to side.
Temperature and Humidity conditions that change throughout day will
also change the distance of absorption. Please allow for 60” clear space in
front f humidier or optional S/S wand.
1.5 Fastening
Fastening instructions:
1. Fastening instructions:
2. Use (4) spring nuts and 3/8” bolts to attach to unistrut Fig. 1.b;
3. Conrm that humidifer mist leaving cabinet does not have any
obstructions close to or the possibiility that mist can touch anything
prior to being absorbed into air stream.
4.
FLOOR
WALL
CEILING
Humidifier
60.0” min required clearance
24.0” min required clearance
60.0” min
required clearance
-No obstructions-
Fig. 1.b
Fig. 1.c

6
1.6 Humidier Connections
Connect DI water to marked 1/4" push connect tting (RED)
Connect Drain water to marked 3/8" push connect tting (Black)
Connect included RJ11 cord to display and plug into cabinet
Terminate 3 wire color coded wired if optional temperature and
humidity sensor is used to side of cabinet (color for color)
Plug pre installed extension cord into dedicated 15a GFCI (required)
GFCI wall outlet required
Fig. 1.d
Fig. 1.e

7
2. WATER CONNECTIONS
Important: before proceeding with the water connections,
make sure that DI water connections and drain are not reversed.
Damage is not under warranty
2.1 Supply water
e ultrasonic humidier works on DI water . Using normal water will
shorten transducer life; specically, maintenance intervals for cleaning or
replacing transducers depend on to what extent the supply water mineral
content exceeds the values recommended in Table 11.b (p.24). In the case
of use RO or city water use, Reduction in the production of moisture
declared in Table 11.a due to salts and impurities present.
Operating conditions:
DI water with the characteristics indicated in Table 11.b, supply water
(p. 24);
pressure between (14.5 and 58 PSI), temperature between (33.8 and
104 °F).
Temperature and Humidity conditions that change throughout day will
also change the distance of absorption. Please allow for 60” clear space in
front f humidier
Important:
• do not add disinfectants or anticorrosive compounds to the water, as
these are potential irritants;
• the use of well water, industrial water or water from cooling circuits
in general, or potentially chemically or bacteriologically contaminated
water is prohibited.
2.2 Drain water
Drain water from the humidifer is not toxic and can be drained into the
approved drain system.
Attach 1/2" FPT (female pipe thread) safety drain on bottom of cabinet
and 3/8" push connection on side f cabinet to approved drain
3. MIST DISTRIBUTION OPTIONS
3.1 Mist distributors (Optional)
Important: Optional plastic wand and S/S distributor, front
diuser, fan conveyor and elbow connector are not supplied with the
humidier
Code
Tube & S/S wand
Plastic exable hose
Part #
10" UP_P 0553-1
21" UP_P 0553-2
24" UP_P 0553-3
33" UP_P 0553-4
39" UP_P 0553-5
Fan Conveyor UP_P_0554
Elbow Connector UP_P_0555
Diuseer UP_P_0556
50M Filter UP_P_0557
Requirements:
• minimum 1 mist distributer is required for proper operation
• slope S/S distributor so any water that may accumualate inside pipe
will drain into P trap or back into humidifer
• use hose clamp to securly tighten hose to S/S tube.
• conrm water in S/S distributer does not leak out of connection to
hose
• position the distributor in such a way that the air is not directed against
nearby objects (minimum distance 5);
• bends or choking the hose may cause condensate to form and decrease
humidity delivery;
• avoid loads that may cause mechanical stress on the humidier outlet
connector.
Fig. 3.a
Fig. 3.b

8
3.2 Fan conveyor
Fig. 3.d
e air ow conveyor P# UP_P_0554 can be installed on the top of the
inlet air fan by (removing the protection grill) so air from a dierent
place can used entering humidier chamber.
Ideal for tooling or machine in a sealed environment
3.3 Elbow connector
Fig. 3.e
e elbow connector P# UP_P_0555 can be installed on the top of the inet
air fan. Ideal if plastic hose is attached to minimize crimping hose.
3.4 Diuser
Fig. 3.f
e diuser P# UP_P_0556 can be installed on the cover, to deliver mist
directly into the room.
3.5 Filter: 50 micron
Fig. 3.g
e 50micron lter P# UP _P 0557 is available to be installed on inlet fan,
using the conveyor (with or without the elbow). It’s necessary to clean the
lter (with compressed air or running water) periodically: frequency depends
on the environment in which the system is installed. Features lter: 50 micron,
H = 5'', D = 2"
3.6 Example in tooling application
Fan coil installation example
Fig. 3.h
3.7 Duct installation example (UP01/UP02)
Duct installation example.
Fig. 3.i
Connect the optional fan conveyor P# UP_P_0554 on top of return fan
and connect optional plastic exabe hose P# UP_P 0553-5 to the return
side of the duct. Connect out of humidifer with same hose to downstream
air.
Ultra Pure can supply fan conveyor (P# UP_P_0554 to create the
connections between duct and hose. e hoses should be as short and as
straight as possible (max 2' part), so as to reduce pressure drop.
If using P# UP_P_0553 distribution system in, turn the distributer so that
the holes are in the direction of air ow (see the gure)
Fig. 3.j

9
4. ELECTRICAL CONNECTIONS
Below instructions pertain to troubleshooting only. Ultra Pure cabients
are designed and delivered for plug and play operation. Careful conside-
ration should be taken prior to making any adjustments within cabinet.
Contact Ultra Pure for additional information.
4.1 Electrical installation
Board connections
Fig. 4.a
Key to Fig. 4.a:
APower supply input to the transformer board (24/50V)
Bsupply and controller cable driver ;
Cvalve power cables (L drain / R ll)
Dconguration dipswitch
ETAM (current transformer) input for measuring current on external
fan
F(not use for this application)
GTH humidity probe connection (IIC digital serial, part no.:
UP_P_0558) optional.
M14 remote ON/OFF (M14.1-M14.2)
M11 RS4845 serial (M11)
M15 - N.O. alarm relay (M15.1-M15.2)
- 30 Vdc output (24 Vac rectied , max. 3W) (M15.3-M15.4)
Nauxiliary card connection Tab. 4.b
Dipswitch conguration:
Dipswitches are not used if display RJ11 port is used on side of
cabinet
2364 7
5
18
ON
Fig. 4.b
1. Communication
OFF Serial 485 Carel/Modbus
ON tLAN
2-3 tLAN address (if 1 is ON)
OFF/OFF - -
OFF/ON address 1
ON/OFF address 2
ON/ON address 3
4Serial 485 / tLAN baud rate
OFF 19200
ON 9600
5-6 Humidity Setpoint
OFF/OFF 50 %rH
OFF/ON 30 %rH
ON/OFF 40 %rH
ON/ON 60 %rH
7TAM
OFF disabled
ON enabled
8
Production transducer management (only for 2-transducer version)
OFF --> parallel management (modulation of all 2)
ON --> if demand is less than 50%, it works only one transducer at a
time, alternately Tab. 4.c
4.2 Power cable connection
• Conrm voltage is 115v where the humidifer will be plugged into.
Conrm receptacle is grounded and polarity is correct.
• GFCI recepticle is required
Note: Avoid 115v cord and control wire being strapped togather or
run in same conduit
Once the electrical and water connections have been completed, the
humidier is ready for operation.
4.3 Main board connections
Depending on the type of signal used, mist production can be enabled
and/or managed in dierent ways (ON/OFF or modulating).
HUMIDISTAT OR REMOTE CONTACT (ON/OFF action)
Production is enabled by closing terminal M14.
M14 can be connected to a switch, a humidistat or a controller (voltage-
free contact, max 5 Vdc open, max 7 mA closed).
TH HUMIDITY PROBE (factory basis of design) mounted on side of
cabinet
If the T&H humidity probe is connected to the G terminal (g 4.a)
atomized water production starts if:
• e terminal M14 is closed;
• e humidity value measured by the probe is below the setpoint
(preset at 50%rH and modied via dipswitches 5-6, see Tab.4.a). Only
used if display is removed from system.
e setpoint can be changed by connecting the trimmer (optional) to F
terminal (g 4.a)
Remote
ON/OFF
M 14
+ GND
Fig. 4.c
485 SERIAL CONNECTION
Carel/Modbus protocol
RS 485
RX+/TX+
GND
M 11
RX-/TX-
Fig. 4.d
*TECHNICAL TROUBLESHOOTING*

10
Important: for RS485 connections in household (IEC EN 55014-
1) and residential (IEC EN 61000-6-3) environments, use
shielded cable (with shield connected to PE both on the terminal and
controller ends), maximum length specied by the EIA RS485 protocol,,
using AWG26 twisted pair cable;
the input impedance of the 485 stage is 1/8 unit-load (96 kOhm). is
conguration allows a maximum of 256 devices to be connected, with
cables in separate conduits from the power cable.
ALARM RELAY
is is used to signal one or more alarms via a remote connection.
Alarm relay
NO COMMON
M 15
Fig. 4.e
ALARM RELAY POWER SUPPLY
e connections shown in Fig.4.g can be used to directly control a
auxiliary relay coil
30 Vdc (24 Vac rectied), 3 W max.
+24 V
GND
Alarm signal
(max 3W)
M 15
Fig. 4.f
Note: in industrial environments (IEC EN61000-6-2) the signal
cables leaving the unit must not exceed (33 )(1) in length: remote on/
o digital input (terminals M14.1...M14.2) and shielded cable for RS485
communication
4.4 Auxiliary card connections (optional)
J17
J8
1 2 1 2 3 4 5
M9
M10
+ GND 21Vdc
e auxiliary card features the following connections
ON/OFF CONTROLLER (humidistat or remote switch)
• jumper inputs M14.1 and M14.2 (enable) on the main board;
• connect terminals M10.1 and M10.2 to a humidistat or a remote switch
(voltage-free contact)
• set parameter A0=0 to enable On/O operation (see Chap. 7)
EXTERNAL PROPORTIONAL CONTROLLER (modulating)
• jumper inputs M14.1 and M14.2 (enable) on the main board;
• connect terminals M10.1 and M10.2 (production request) to an external
controller;
• set parameter A0=1 to enable modulating control (see Chap. 7) and
parameter A2 depending on the chosen signal (0 to 10 V, 2 to 10V, 0 to
20, 4 to 20 mA) (see Chap. 7).
CONTROL WITH CAREL HUMIDITY PROBE
(Optional) identied with remote sensor included with cabinet, terminate 3
conductor wire to terminal strip. Terminations have been completed inside
by Ultra Pure. Simply terminate 3 wires (white,black and red) color for
color to terminal strip and mount T&H in desired location using 5' included
wire.
Final checks
e following conditions represent correct electrical connection:
□main power to the humidier corresponds to the voltage shown on the
rating plate.
□Recepticle has been veried to be 115v, correct polarity and grounded
J8 tLAN terminal connection (optional) with 30 Vdc power supply
(24 Vac rectied)
M9 tLAN AUX serial connector
M10 M10.1 - + Analog proportional controller/probe/humid.
M10.2 - + GND signal reference
M10.3 - +21Vdc for active probe supply
M10.4 - N.U.
M10.5 - N.U.
J17 AUX input