United Electric Controls UE VANGUARD WirelessHART TCD60HXY User manual

WirelessHART®Toxic & Combustible Gas Detector
P/N: TCD60HXY
Installation and Maintenance Instructions
IM_TCD60-01
11/05/2021

WirelessHART Toxic & Combustible Gas DetectorIM_TCD60-01
www.ueonline.com/vanguard
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United Electric Controls provides these installation and maintenance instructions for the UE Vanguard Wire-
lessHART toxic & combustible gas detector solely. The end-user is responsible for maintaining the Vanguard
WirelessHART toxic & combustible gas detector in full, operational condition. All warnings must be thor-
oughly read, understood and followed.
Misuse of this device and failure to adhere to all warnings could result in:
• the device not performing as intended,
• risk of explosion,
• risk of losing consciousness or death.
The following symbols are used within this document:
International Hazard Warning symbol. Directions require strict adherence.
International Toxic Hazard symbol. Exposure may lead to loss of consciousness or death.
International Flammable Material Hazard symbol. Exposure to ammable materials in closed areas
may lead to explosion, loss of consciousness or death.
United Electric Controls reserves the right to change published specications and designs without prior
notice.
United Electric Controls Co.
180 Dexter Avenue
Watertown, MA
02472, USA
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Web: www.UEonline.com
8

WirelessHART Toxic & Combustible Gas Detector IM_TCD60-01
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Please read all instructional literature carefully and thoroughly before starting
Table of Contents
1.0 General
1.1 Device Overview.........................................................................1-2
1.2 Device Packaging.......................................................................3
1.3 Device Approvals.......................................................................4-5
2.0 Installation
2.1 Battery Installation......................................................................6-7
2.2 Sensor Installation...................................................................... 8-9
2.3 Sensor Placement Considerations........................................ 9-10
2.4 Sensor Cross Sensitivity............................................................10
2.5 Classied Area Installation.......................................................11
2.6 Field Mounting............................................................................ 11-16
2.7 Antenna Placement Considerations.....................................17
2.8 Network Conguration..............................................................17-20
3.0 Operation
3.1 Normal Operation.......................................................................21
3.2 Sensor Calibration & Bump Test.............................................22-24
3.3 Programming Mode...................................................................25-29
4.0 Field Replacement
4.1 Sensor Replacement..................................................................30
4.2 Battery Replacement.................................................................31
5.0 Troubleshooting Guide
5.1 Hardware.................................................................................... . 32
5.2 Wireless Communication.........................................................33
6.0 Dimensional Drawings....................................................................34
7.0 Appendix
7.1 List of Figures................................................................................35
7.2 List of Tables..................................................................................36
7.3 List of Graphs................................................................................36
7.4 List of Device Warnings (French Language)......................37-40

WirelessHART Toxic & Combustible Gas Detector
IM_TCD60-01
www.ueonline.com/vanguard
1
1.0 GENERAL
This device is for monitoring and communicating gas concentration levels for data collection or
record keeping and does not provide alarm signals.
Misuse of this device may cause explosion and/or personal injury. These instructions must be
thoroughly read and understood prior to installation of the device.
The end-user is responsible for maintaining the device in full, operational condition.
To ensure proper ingress protection, the front and rear covers must be installed, and fully bot-
tomed out against the base enclosure (i.e., metal-to-metal contact). It is recommended to use a
wrench or any tool across the cover lugs to tighten the covers down.
Exposure to toxic gas may result in loss of consciousness or death. See Annex 1 for toxic
gas sensor details.
Combustible gas accumulation in closed areas may cause explosion, and result in loss of
consciousness or death. See Annex 1 for combustible gas sensor details.
Avoid dropping the device as loosening of the threaded ame-proof joints or permanent damage
may occur.
New sensors must be calibrated after installation (see Section 3.2).
When not in use, the device should be stored in a clean, dry area and within the temperature
range listed within the device’s environmental specications.
1.1 Device Overview
The device is an explosion-proof and intrinsically safe, WirelessHART point gas detector used for the de-
tection and monitoring of harmful gases in air, in order to help maintain a safe environment. A eld-inter-
changeable gas sensor module (see Figure 1) provides detection of toxic or combustible gas. Gas measure-
ment readings are communicated along with network and battery status (see Figure 2) via a local, digital
display, and WirelessHART 7.2 communication protocol. The device seamlessly integrates with existing
supervisory control and data acquisition (SCADA) or asset management (AMS) systems.
Sensor specications are available online or in Annex 1 which can be downloaded from www.ueonline.com/
vanguard.

WirelessHART Toxic & Combustible Gas Detector IM_TCD60-01
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Heavy duty, explosion-
proof antenna
Explosion-proof (Ex d)
compartment
Integral FLEXmount™
bracket
Graphic display shows gas
concentration, network
Intrinsically Safe battery
compartment. Battery is
hot swappable in HazLoc
areas
Large shrouded button allows
access to calibration mode and
bump testing
Battery allows one
handed, quick-change
replacement
FLEXsense™ sensor is intrinsically
safe and hot swappable in HazLoc
areas. Toxic or combustible gas
sensors automatically congure
when interchanged.
WiredHART interface
for conguration and
testing
Figure 1
Figure 2

WirelessHART Toxic & Combustible Gas Detector
IM_TCD60-01
www.ueonline.com/vanguard
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1.2 Device Packaging
The device may be shipped in one of the following two congurations. Please ensure that all items have
been received before proceeding with installation and operation.
1. Base unit and mounting bracket kit with toxic or combustible FLEXsense™ sensor (Figure 3 and Figure 4).
2. Base unit and mounting bracket kit only (Figure 3 without sensor and Figure 4).
Device is shipped without the sensor or battery installed. Both must be installed prior to use. See
Section 2.0 Installation for further information.
1.2.1 Sensors
One FLEXsense™ sensor is shipped (but uninstalled) with the base unit (if ordered in that conguration). Ad-
ditional, spare FLEXsense™ sensors may be ordered and will ship separately.
1.2.2 Battery
The battery pack is shipped separately from the base unit as it contains lithium which is regulated in trans-
portation by the U.S. Department of Transportation, the International Air Transport Association, International
Civil Aviation Organization, and European Ground Transportation of Dangerous Goods.
FLEXsense™Sensor
Base Unit
Mounting
Bracket Kit
Figure 3 Figure 4
Top foam for packaging Bottom foam for packaging

WirelessHART Toxic & Combustible Gas Detector IM_TCD60-01
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This device is suitable for Class I, Divisions 1 & 2, Groups A,B,C,D; or non-hazardous locations only.
-40°C (-40°F) ≤ Tamb. ≤ 65°C (149°F)*. Type 4X and IP66**.
This product is ATEX and IECEx certied for equipment category 2. Suitable for appropriate use in gas
zone 1.
The only eld replaceable parts are the battery pack and FLEXsense™ sensor. Any substitution of
components other than the battery and gas sensor module will invalidate third-party issued ap-
provals and certications, and may impair suitability for Class I, Division 1 location.
5003390
Global Certication
IECEx ETL 21.0065X
Ex db ia [ia] IIC T4 Gb
-40°C < Tamb < +65°C*

EU Certication
II 2 (2) G Ex db ia [ia] IIC T4 Gb
ITS-I21ATEX31360X
-40°C < Tamb < +65°C*

North American Certication
Class I Div. 1, Groups A,B,C,D, T4
USA: Class I, Zone 1, AEx db ia [ia] IIC T4 Gb
Enclosure Type 4X, IP66**
Canada: Class I, Zone 1, Ex db ia [ia] IIC T4 Gb
ETL21CA104546645X
-40°C < Tamb < +65°C*
*Ambient operating temperature range may vary with sensor
type. See Technical Brochure for sensor specications.
**Enclosure Type 4X and IP66 rating excludes sensor.
UE declarations and third-party issued agency certications are available for download at: www.ueonline.
com/prod_approval.
1.3 Device Approvals
5003390

WirelessHART Toxic & Combustible Gas Detector
IM_TCD60-01
www.ueonline.com/vanguard
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The device has been certied in accordance with the applicable requirements of the following standards:
Each certicate lists the standard, along with standard revision or date, which this Vanguard product
meets. See DEMKO 11 ATEX 1105261X for EN Standards,
See IECEx UL 14.0075X for IECEx Standards. The North America, ATEX (Europe), and IEC (International)
certicates are available for download on the UE website: www.ueonline. com/prod_approval

WirelessHART Toxic & Combustible Gas Detector IM_TCD60-01
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2.0 INSTALLATION
2.1 Battery Installation
Only battery packs provided by United Electric Controls are compatible with this device.
Battery should be removed and stored when the device is not in use.
Batteries are not rechargeable.
The battery pack contains two Lithium-Thionyl Chloride D size cells, with a nominal output voltage of 7.2V.
1. Unscrew the solid, back cover from the intrinsically safe battery compartment and set aside.
2. Remove the battery pack from its packaging.
3. Align battery pack so connection on the pack lines up with connection in the enclosure.
4. Slide the battery pack into the enclosure until it latches in place as shown in Figure 5.
5. The device is now powered and will show the word STARTING along with the hardware and software ver-
sions on the front panel display while initial boot-up completes (see Figure 6).
STARTING
HW VER : X.XX
SW VER : X.XX Figure 6
Figure 5

WirelessHART Toxic & Combustible Gas Detector
IM_TCD60-01
www.ueonline.com/vanguard
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6. When hardware and software boot-up is complete, the device will prompt user to activate the installed sen-
sor (see Figure 7)
Refer to section 2.2 for sensor activation sequence.
7. Once activation is done, the front panel display will display the device name, HART long tag, and the software
version, along with an instruction to push button to show gas concentration (see Figure 8).
8. The device is now ready to be congured for deployment into a WirelessHart network. It is recommended to
connect the device to the network immediately after battery installation to maximize battery life. Refer to
section 2.8 for network conguration.
9. Once device conguration is complete, secure cover onto enclosure by tightening until all threads have been
fully engaged to ensure proper ingress protection.*
*NOTE: To ensure proper ingress protection, the rear cover must be installed, and fully bottomed out against the base
enclosure (i.e., metal-to-metal contact). It is recommended to use a wrench or any tool across the cover lugs to tighten the
covers down.
VANGUARD
SENSOR NOT
ACTIVATED : CH4
PUSH BUTTON TO
ACTIVATE SENSOR
Figure 7
SW VER: X.XX
VANGUARD
SENSOR: CH4
TAG : KANBAN XXXXXX
PUSH BUTTON TO
SHOW CONCENTRATION
Figure 8