Universal Analyzers AMETEK 600 Series User manual

MAN.600.REVF.07012015
Instruction Manual
600 Series
Mini Thermoelectric Gas Coolers
5200 Convair Drive Carson City, NV 89706 • Phone: [phone] • Fax: [phone] • www.universalanalyzers.com

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MAN.600.REVF.07012015
Contents
Receiving and Storage 3
Denition of Symbols 4
Product Identication 5
Specications 6
Description and Principle of Operation 7
Installation 9
Start-Up 10
Shutdown 10
Maintenance 11
Troubleshooting 12
Spare Parts 14
Drawings - All Models (620, 630, 640) 15
Electrical Connections 17
Drawings - Condensate Carry-Over Sensor 18
All Models (620, 630, 640) 18
Drawings - Heat Exchangers 19
Metallic Heat Exchangers (Non-Temperature Sensing) - All Models (620, 630, 640) 19
Glass Kynar (Non-Temperature Sensing) - All Models (620, 630, 640) 21
Limited Warranty 23

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Receiving and Storage
The Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler is completely pre-assembled. No assembly is
necessary when received on-site.
Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from
the packing and checking for missing articles against the packing list.
Check the items for any damage in transit and, if required, inform the shipping insurance company immediately of any
damage found.
Storage Location should be protected from the elements. Although all components provided are designed to resist
corrosion, additional protection from heat (>140°F/60°C) and humidity is recommended.

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MAN.600.REVF.07012015
Denition of Symbols
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED
OFF OR THEAREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
HAZARDOUS AREA INSTALLATION.
THE SUPPLY POWER CIRCUIT MUST INCLUDEAN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF
20A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE PROBE.
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION
PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(i) IN STANDARD EN 61010-1
CAUTION, RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER’S INSTRUCTIONS
ARE NOTADHERED TO. PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED
CAUTION, HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR
PERSONAL INJURY. CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED.
CAUTION, RISK OF ELECTRICAL SHOCK SYMBOL INDICATES ELECTRICAL SHOCK MAY OCCUR. CAUTION
SHOULD BE TAKEN BEFORE DISCONNECTING OR CONTACTINGANY ELECTRICAL CONNECTIONS.
PROTECTIVE CONDUCTOR TERMINAL SYMBOL INDICATES THE TERMINAL LOCATION FOR THE
PROTECTIVE CONDUCTOR. FAILURE TO CONNECT TO THE PROTECTIVE CONDUCTOR TERMINAL MAY RESULT
IN A SHOCK HAZARD.

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Product Identication
Flow Capacity l/m
600 Series 620 630 640
Ambient Temperature (°F) 77° 90° 105° 77° 90° 105° 77° 90° 105°
12% H20 Vol. 2.5 2 1.5 4 3 2 5 4 3
15% H20 Vol. 2 1.8 1.2 4 3 2 4 3.5 2.5
30% H20 Vol. 1 0.9 0.6 4 3 2 2 1.8 1.3
50% H20 Vol. 0.6 0.5 0.3 4 3 2 1 0.9 0.7
Exit Dew Point (C°) 444444444
Standard Features
• Condensate Carry-Over Sensor
• Alarm Contact: Moisture
• LED Status Indicators: Cooling, Dry
• Digital Temperature Display
• Standard Voltage 12-24 VDC
Lead Time Cooler (Part Number Congurator: 600)
3 wks
622 One (1) Sample Point - One 5" Heat Exchanger, (1) Active, 12VDC
632 One (1) Sample Point - Two 5" Heat Exchangers, (1) Passive, (1) Active, 12VDC
642 One (1) Sample Point - Two 5" Heat Exchangers, (2) Active, 12VDC
624 One (1) Sample Point - One 5" Heat Exchanger, (1) Active, 24 VDC
634 One (1) Sample Point - Two 5" Heat Exchangers, (1) Passive, (1) Active, 24VDC
644 One (1) Sample Point - Two 5" Heat Exchangers, (2) Active, 24VDC
5” Heat Exchanger Material (Price per Heat Exchanger)
SS 316SS
PV Glass/Kynar
CHastelloy C276
+1 wk
ST Teon Coated 316SS
SW 316 Welded SS (High Pressure)
SN Sulnert®coated 316SS
KK Kynar/Kynar
NNo Heat Exchangers Included
Condensate Carry-Over Sensor
CCSF with 2µm Ceramic Filter
CCS without Filter
NNone Selected
Options
TCK New Jersey Option - Type K T/C
TCJ New Jersey Option - Type J T/C
NNo Options Included
644 -SS -CCSF -N <----- Sample Part #
NOTE: LEAD TIMESARE NOT COMPOUNDED. LEAD TIME IS COOLER + LONGEST OPTION