Universal Analyzers AMETEK 600 Series User manual

MAN.600.REVF.07012015
Instruction Manual
600 Series
Mini Thermoelectric Gas Coolers
5200 Convair Drive Carson City, NV 89706 • Phone: [phone] • Fax: [phone] • www.universalanalyzers.com

Page 2 of 25 Page 3 of 25
MAN.600.REVF.07012015
Contents
Receiving and Storage 3
Denition of Symbols 4
Product Identication 5
Specications 6
Description and Principle of Operation 7
Installation 9
Start-Up 10
Shutdown 10
Maintenance 11
Troubleshooting 12
Spare Parts 14
Drawings - All Models (620, 630, 640) 15
Electrical Connections 17
Drawings - Condensate Carry-Over Sensor 18
All Models (620, 630, 640) 18
Drawings - Heat Exchangers 19
Metallic Heat Exchangers (Non-Temperature Sensing) - All Models (620, 630, 640) 19
Glass Kynar (Non-Temperature Sensing) - All Models (620, 630, 640) 21
Limited Warranty 23

Page 2 of 25 Page 3 of 25 MAN.600.REVF.07012015
Receiving and Storage
The Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler is completely pre-assembled. No assembly is
necessary when received on-site.
Carefully inspect the product and any special accessories included with it immediately on arrival by removing them from
the packing and checking for missing articles against the packing list.
Check the items for any damage in transit and, if required, inform the shipping insurance company immediately of any
damage found.
Storage Location should be protected from the elements. Although all components provided are designed to resist
corrosion, additional protection from heat (>140°F/60°C) and humidity is recommended.

Page 4 of 25 Page 5 of 25
MAN.600.REVF.07012015
Denition of Symbols
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED
OFF OR THEAREA IS KNOWN TO BE NON-HAZARDOUS.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
HAZARDOUS AREA INSTALLATION.
THE SUPPLY POWER CIRCUIT MUST INCLUDEAN OVERPROTECTION DEVICE WITH A MAXIMUM RATING OF
20A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO THE PROBE.
IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER, THE PROTECTION
PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(i) IN STANDARD EN 61010-1
CAUTION, RISK OF DANGER SYMBOL INDICATES INJURY MAY OCCUR IF MANUFACTURER’S INSTRUCTIONS
ARE NOTADHERED TO. PLEASE READ MANUAL CAREFULLY WHEN SYMBOL IS DISPLAYED
CAUTION, HOT SURFACE SYMBOL INDICATES EXPOSED SURFACE TEMPERATURE CAN CAUSE BURNS OR
PERSONAL INJURY. CARE SHOULD BE TAKEN WHEN CONTACT IS REQUIRED.
CAUTION, RISK OF ELECTRICAL SHOCK SYMBOL INDICATES ELECTRICAL SHOCK MAY OCCUR. CAUTION
SHOULD BE TAKEN BEFORE DISCONNECTING OR CONTACTINGANY ELECTRICAL CONNECTIONS.
PROTECTIVE CONDUCTOR TERMINAL SYMBOL INDICATES THE TERMINAL LOCATION FOR THE
PROTECTIVE CONDUCTOR. FAILURE TO CONNECT TO THE PROTECTIVE CONDUCTOR TERMINAL MAY RESULT
IN A SHOCK HAZARD.

Page 4 of 25 Page 5 of 25 MAN.600.REVF.07012015
Product Identication
Flow Capacity l/m
600 Series 620 630 640
Ambient Temperature (°F) 77° 90° 105° 77° 90° 105° 77° 90° 105°
12% H20 Vol. 2.5 2 1.5 4 3 2 5 4 3
15% H20 Vol. 2 1.8 1.2 4 3 2 4 3.5 2.5
30% H20 Vol. 1 0.9 0.6 4 3 2 2 1.8 1.3
50% H20 Vol. 0.6 0.5 0.3 4 3 2 1 0.9 0.7
Exit Dew Point (C°) 444444444
Standard Features
• Condensate Carry-Over Sensor
• Alarm Contact: Moisture
• LED Status Indicators: Cooling, Dry
• Digital Temperature Display
• Standard Voltage 12-24 VDC
Lead Time Cooler (Part Number Congurator: 600)
3 wks
622 One (1) Sample Point - One 5" Heat Exchanger, (1) Active, 12VDC
632 One (1) Sample Point - Two 5" Heat Exchangers, (1) Passive, (1) Active, 12VDC
642 One (1) Sample Point - Two 5" Heat Exchangers, (2) Active, 12VDC
624 One (1) Sample Point - One 5" Heat Exchanger, (1) Active, 24 VDC
634 One (1) Sample Point - Two 5" Heat Exchangers, (1) Passive, (1) Active, 24VDC
644 One (1) Sample Point - Two 5" Heat Exchangers, (2) Active, 24VDC
5” Heat Exchanger Material (Price per Heat Exchanger)
SS 316SS
PV Glass/Kynar
CHastelloy C276
+1 wk
ST Teon Coated 316SS
SW 316 Welded SS (High Pressure)
SN Sulnert®coated 316SS
KK Kynar/Kynar
NNo Heat Exchangers Included
Condensate Carry-Over Sensor
CCSF with 2µm Ceramic Filter
CCS without Filter
NNone Selected
Options
TCK New Jersey Option - Type K T/C
TCJ New Jersey Option - Type J T/C
NNo Options Included
644 -SS -CCSF -N <----- Sample Part #
NOTE: LEAD TIMESARE NOT COMPOUNDED. LEAD TIME IS COOLER + LONGEST OPTION

Page 6 of 25 Page 7 of 25
MAN.600.REVF.07012015
Specications
OPERATING SPECIFICATIONS
Sample Flow Rate 0 to 5 l/m
Maximum Inlet Temperature
Stainless Steel Heat Exchanger 700°F (370°C)
Kynar/Glass Heat Exchanger 300°F (149°C)
Maximum Inlet Gas Dew Point 180°F (82°C)*
Maximum Inlet Water Concentration 50%*
Minimum Ambient Temperature 32°F (0°C)
Maximum Ambient Temperature 105°F (41°C)*
Maximum Cooling Power 126 BTUs per hour (120 kJ/hr)
Outlet Sample Dew Point 39°F (4°C), adjustable
Maximum Input Power (Model/Wattage) 622/78 watts 632/78 watts 642/150 watts
624/108 watts 634/108 watts 644/150 watts
Voltage 12VDC (Model 6X2) or 24VDC (Model 6X4)
Electrical Classication General Purpose/Safe Area
Dimensions 9 1/4" H x 8 7/8" W x 6 3/8" D
Weight 18 lbs (8kg)
Soluble Gas Removal Rates NO 0% loss
NO2<10% loss
SO2< 2% loss
CO 0% loss
CO2< 2% loss
* AT REDUCED FLOW RATES, SEE CAPACITY CHART.

Page 6 of 25 Page 7 of 25 MAN.600.REVF.07012015
Description and Principle of Operation
Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler is the least expensive, compact Thermoelectric Cooler.
The 600 Series Mini Cooler is available as a Single Sample Stream providing a self-regulated 4.0°C Dewpoint Sample
Gas ready for Analysis. The 600 Series Cooler provides a Signal output 0-1VDC representing 0-50°C. An externally
mounted 12, or 24VDC Power Supply is required and is offered as anAccessory.
In order to analyze combustion products or incinerator efuents utilizing a direct extractive sampling technique, it is
important to remove the water vapor without removing the water soluble fraction(s) from the gas sample. The heat
exchangers (impingers) used in the Universal Analyzers gas sample coolers are designed to minimize the gas/condensate
area and time of contact to reduce to a minimum, the amount of mass transfer of those water soluble components from
the gas phase into the liquid phase. The result is a dry gas sample which has the same composition on a dry basis before
and after passing through the chiller.
A gas sample is usually taken from a stack with a probe extending into the center of the stack mounted onto or adjacent
to a heated lter. The heated lter is maintained at a temperature above the dew point of the stack gas, usually 300°
to 400°F. in order to avoid cementing the ltered particulates to the lter medium with condensate. A means is usually
provided to automatically blow the particulates trapped by the lter, back into the stack on a periodic basis.
The stack gas sample is clean but "wet" after passing through the lter assembly. The moisture in the gas sample comes
from the fuel as a product of combustion, from the humidity in the air which supports the combustion and from the water
content which was trapped in the fuel. This latter source of water in the sample can be from burning moist coal, wet
garbage, or from water injected into the re box. Water from all of these sources will remove the water soluble gasses
from the sample stream if allowed to condense in the sample line prior to the controlled separation within the Universal
Analyzers' heat exchangers in the sample cooler.
In order to maintain the temperature of the gas sample above the dew point as it is transported to the gas sample cooler,
a heat traced sample line is usually employed. The heat traced sample line can be very short if the gas sample cooler is
located close to the heated stack lter or it could be several hundred feet long if the gas sample cooler is located in the
analyzer shack some distance from the stack.
The Universal Analyzers gas sample cooler contains the special impinger type heat exchanger(s). These are mounted
within heat transfer blocks which are either passively cooled by ambient air or thermoelectrically cooled using Peltier
elements. Where high water contents are encountered, it is efcient to remove the condensate in two stages, one at
the temperature using a passive heat exchanger and then by pushing the sample into a thermoelectrically cooled heat
exchanger. The passive heat exchanger can remove water which will condense at the temperature of the environment. In
high water content samples, this could be as much as 80% of the water in the sample. The thermoelectrically cooled stage
is temperature controlled at a factory setting of 5°C. This temperature can be adjusted with a set point potentiometer.
Universal Analyzers Sample Chillers are designed to interface with a condensate carry over sensor. The standard sensor
is provided with a lter (which is referred to as a “CCSF”) or it can be ordered without a lter (“CCS”). This sensor is put
in place as an early warning device to ensure that a clean, dry sample is presented to the analyzer(s), thereby minimizing
future maintenance and/or costly repairs.
The sensor is designed to operate with any current model Universal Analyzers sample chiller. If the sensor needs to
be used as a standalone device then a 100A Moisture Detection Module must be used in conjunction with the moisture
sensor.
The technology behind the CCSF is a capacitive proximity sensor – this is advantageous because the condensate does
not need to be conductive to trigger an alarm. The sensor has an M12 connector on the bottom and uses the same 1
meter cable (Universal Analyzers Part No. 3907-1017) to interface between the CCS/CCSF and all chillers and the 100A
Moisture Detection Module. In addition, there is an LED indicator on the sensor itself that illuminates upon detection of
condensation or particulate.

Page 8 of 25 Page 9 of 25
MAN.600.REVF.07012015
There is a potentiometer near the LED to adjust the sensitivity of the sensor. The CCS and CCSF are pre-set at the
factory, and it is not necessary to calibrate in the eld. However, we know every application is unique, and there may
be a need or desire to adjust the sensitivity of the sensor to meet your specic application needs – be it more or less
sensitive. The sensor has an arrow with +/- marked near the trim pot. To increase sensitivity, adjust the trim pot clockwise,
conversely, turn the trim pot counterclockwise to reduce the sensitivity. Contact the factory if additional assistance is
required.
The location of the sample pump (usually an oil-less diaphragm pump) within the sampling system is the subject of much
debate. If the pump is located upstream from the chiller, it should have a heated head to avoid the presence of a two
phase mixture which shortens the life of a diaphragm and causes maintenance problems. It can be shown that passing
the gas sample through the chiller under a slight positive pressure will result in a lower gas dew point than if the gas were
at a slight vacuum. A common location for the sample pump is in the sample line after the chiller. This allows the sample
pump to handle a cool, dry sample with much reduce maintenance problems. Some design engineers have taken the
approach to use a sample cooler having two chilled heat exchangers. The pump is placed in the sample line between
the two heat exchangers. The rst chilled heat exchanger takes enough of the water vapor from the sample to protect
the pump. The second heat exchanger is under a slight pressure and the dew point is at its minimum because it is on the
discharge side of the pump. The sample pump location within the sample system is a matter of choice and
good engineering.
The condensate must be removed from the heat exchanger(s) using one of the following methods:
1. A continuously running peristaltic tubing pump can be used with the heat exchanger either under pressure or vacuum.
This is an easy solution which lends itself to leak testing because of the positive displacement nature of the peristaltic
pump. It is, however, a device which requires periodic maintenance to replace the tubing.
2. Condensate can be removed from the heat exchanger using an eductor with a ow limiter to draw some of the hot,
wet sample through the heat exchanger along with the condensate. This method utilizes the heat exchanger as a bypass
condenser and serves the purpose of reducing the time lag in the sample line without loading the chiller with the water
vapor in the bypassed sample.
3. A oat drain trap can be used to collect the condensate running out of the bottom of the heat exchanger(s) if the heat
exchangers are at a slight positive pressure with respect to the atmosphere. The oat drain trap functions like a steam
trap. The oat rises to discharge the condensate when there is enough to lift the oat.
4. A small drain tank can be provided with a dual level, conductivity type level control to collect the condensate. When
the tank is full, the level controller will start a pump to remove the condensate until it reaches to the lower electrode.
When contact is lost, the pump stops and the condensate continues to ll the tank. Typically, a peristaltic pump is used
to remove the condensate. The advantage is that the pump only runs occasionally and bypasses no gas sample. The
peristaltic pump requires less maintenance because it does not run continuously.

Page 8 of 25 Page 9 of 25 MAN.600.REVF.07012015
Installation
NOTE: THE SUPPLY POWER CIRCUIT MUST INCLUDE AN OVERPROTECTION DEVICE WITH A
MAXIMUM RATING OF 20 A. A DISCONNECT SWITCH MUST BE LOCATED IN CLOSE PROXIMITY TO
THE COOLER. IF THE EQUIPMENT IS USED IN A MANNER NOT SPECIFIED BY THE MANUFACTURER,
THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED PER CLAUSE 5.4.4(I) IN
STANDARD EN 61010-1.
THE MOISTURE SENSOR CAN BE CONNECTED TO THE “VIKING” CONNECTOR MOUNTED ON THE
EXTERIOR OF THE ENCLOSURE NEXT TO THE HEAT EXCHANGERS.
TO COMPLY WITH HAZARDOUS AREA STANDARDS, UNIT MUST BE INSTALLED IN A MINIMUM IP54
ENCLOSURE AND PROTECTED FROM DUST/ WATER INGRESS. ADEQUATE VENTILATION MUST BE
PROVIDED FOR DISSIPATION OF A MINIMUM OF 1200 BTU/hr (1265 kJ/hr)
Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler should be installed away from heat sources in a well
ventilated area of an instrument rack or enclosure. The Cooler relies on the ambient temperature as a coolant, too high
a level will cause it to perform unreliably. Contact the factory for recommendations. Air purging an enclosure does not
provide enough ventilation to remove the heat which will be generated internally by the sample chiller. On the other hand,
there are air conditioners and vortex coolers which can provide the necessary cooling for enclosing thermoelectric chillers.
The 600 Series Mini Cooler has mounting taps on the top and bottom to allow it to be wall mounted or mounted to rails in
an instrument rack. Accessories mounted on the side can be supported by the mounting ange on the cooler.
A 3/8” tubing tting is provided at the top of the heat exchanger as the sample inlet. The dry sample outlet from the cooler
is the 1/4” Kynar tube tting exiting out of the top of the heat exchanger at an angle. The gas sample should be further
conditioned with an additional lter as a safety measure before it enters the analyzer(s). The CCSF visible lter which
incorporates a safety moisture sensor is designed for this purpose. A similar lter without the moisture sensor is also
available from Universal Analyzers. A separate moisture sensor, the CCS, can also be provided where the user prefers
that form factor. Contact the factory for information, pricing, and drawings.
A sample pump is normally required to pull the sample through the sample cooler and to force it through the visible lter.
The moisture sensor, if not a part of the visible lter should be located ahead of the visible lter. There must be a method
to remove the condensate from the heat exchanger. Accessories available from Universal Analyzers include a peristaltic
pump, eductor, or drain pot, which must be run to sewer, a container, or other drain that heads out of the instrument
enclosure, to avoid collecting water (condensate) on the oor.
If an eductor is utilized to remove the condensate, the outlet tube length should be no longer than two feet in order to
maintain low back pressure at the outlet of the eductor. The outlet tube can be placed in a larger pipe to channel the
condensate to a drain.
An external power supply must be used with the 600 series chiller. See the table below for power supply wattage
recommendations. Installation shall be in accord with the manufacturer’s instructions and the National Electrical Code
(ANSI/NFPA 70). Tampering and replacement with non-factory components may adversely affect the safe use of the
system. See the wiring diagram in drawing P0327. The alarm relay has two sets of dry contact alarms at TB2 and TB3.
One set is typically used to control the power to the sample pump (when wired as shown in P0327, power is only provided
to the pump when the cooler is not in an alarm state).
Suggested Power Supply Wattage
12VDC 24VDC
Model(s) 622, 632, 642 624, 634, 644
Suggested Power
Supply Wattage 150 watt 300 watt

Page 10 of 25 Page 11 of 25
MAN.600.REVF.07012015
Start-Up
Apply power to the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler. The indicated temperature will start to
drop immediately. It should be below the over-temperature set point in approximately four minutes and the “COOL” green
LED lamp should light. When the temperature reaches the control point (set at 5°C), the rate at which the temperature
drops will be reduced. It will stabilize between 4°and 5°C.
Start the sample gas ow. Water should be observed to be removed from the bottom of the heat exchanger when steady
state conditions are established.
If moisture sensors are installed, the (DRY) light should remain on as dry gas is transported to the analyzer(s). Turn on the
analyzer(s) and calibrate as required.
Shutdown
Stop sample gas ow to the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler by turning off the sample
pump. Allow the drain pump to run for several minutes to remove any remaining condensate from the heat exchangers.
After all condensate has been drained, turn off power to the cooler.

Page 10 of 25 Page 11 of 25 MAN.600.REVF.07012015
Maintenance
Before performing any maintenance on the Universal Analyzers 600 Series Mini Thermoelectric Gas Cooler, ensure
that all plant safety procedures are followed. As with any electrical device, ensure power is removed before performing
any procedures.
The Mini Cooler is designed for maintenance free operation but if any is required, ensure power has been removed before
maintenance or repair is performed.
For the best performance of the Mini Cooler, the following maintenance schedule is recommended:
Maintenance Activity Frequency
Peristaltic Pump Replace Tubing every 3 months
Diaphragm Sample Pump Replace Diaphragm every 6 months
Clean Heat Exchanger Annually
Inspect Heat Sink Fins Monthly

Page 12 of 25 Page 13 of 25
MAN.600.REVF.07012015
Troubleshooting
The following table should give an overview of possible errors and an instruction to check and to repair them (is not valid
for the starting-up period of cooler).
Error Possible reason Check/Repair
The presence of water Overloading of the refrigeration
capacity of the cooler due to too
much water vapor or too great a
sample ow rate.
A fault in the condensate removal
equipment. The heat exchanger has
become full of condensate.
An air leak in the condensate
removal tubing.
The temperature of the air passing
through the heat sink is too high due
to the cooler being in an enclosed
box.
Failure of the sample cooler.
No sample gas ow Heat exchanger plugged
Alarm shutoff
No power on cooler
Check for an obstruction
Remove heat exchanger from unit and
disassemble
Verify cool & dry indicators are Illuminated
Ensure cooler has power supplied
Condensate carry-over sensor
alarm/dry light not illuminated Inadequate drain apparatus
Excessive ow rate
High ambient temperature
Defective cooler
Verify drain tubing is unobstructed and
equipment is functioning satisfactory
Reduce the ow rate
Reduce the ambient temperature (Increase
ventilation or relocate cooler)
Verify air ow across the heat sink
Hold hand in front of heat sink ns and
ensure air movement.

Page 12 of 25 Page 13 of 25 MAN.600.REVF.07012015
Troubleshooting
High oxygen readings/low
pollutant readings Leak Loose connection
Verify all ttings are leak free
Defective peristaltic pump tubing
Replace tubing
Broken or leaking heat exchanger
Remove heat exchanger and replace if
broken or repair (replace O-Ring) if leaking.
‘Cool’ light is not Illuminated Ambient temperature too high ow
rate/ water content too high
Failed peltier element
Reduce the ambient temperature
(Increase ventilation or relocate cooler)
Lower the ow rate through the cooler and
observe the results. If condition corrects
itself, consult the factory for further trouble-
shooting
Measure resistance between the red &
black peltier leads. A failed peltier element
will read high resistance or ‘Open’
Consult wiring diagram for wire location
details

Page 14 of 25 Page 15 of 25
MAN.600.REVF.07012015
Spare Parts
Consumable Spare Parts
Part P/N
UHMW Pollyethylene Filter, 5 µm 4980-0006
ADI Mini Dia-VAC Sample Pump Rebuild Kit 9515-0018
Peristaltic Pump Tubing, #15, 5 ft. length 9216-0002
Heat Sink Paste, 0.1 ounce container 8010-0001
Ceramic Filter Element, 2 µm 4980-0007
Common Spare Parts
Part P/N
Glass/Kynar Heat Exchanger/Impinger, 5" 5200-K050
316SS, Heat Exchanger/Impinger, 5" 5200-S050
Glass Tube, Outer – Replacement for 5" Heat Exchanger 5201-0002
O-Ring, 2-018, Viton, Glass Heat Exchanger, bottom 4904-0003
O-Ring, 2-120, Viton, Glass Heat Exchanger, top 4904-0004
O-Ring, 2-030, Viton, Filter Bowl Seal 4904-0006
O-Ring, 2-021, Viton, 316SS Heat Exchanger 4904-0013
Critical Failure Parts
Part P/N
Peltier Element, 15VDC 8.5 Amp 40mm (Models 622, 632, 642, 644) 3016-0001
Peltier Element, 15VDC 3.9 Amp 30mm (Models 624 & 634 Only) 3016-0003
Insulation Kit for Heat Transfer Block 9515-0024
Temperature Sensor, AD592 (Chiller Control) 1150-0017
Temperature Switch, Limit 185ºF (Over Temp) 3103-0006
Heat Sink Cooling Fan, 12VDC 4800-0002
Heat Sink Cooling Fan, 24VDC 4800-0008
In Depth Repair Parts
Part P/N
Power Supply, 12VDC, 156 Watt 5400-1015
Power Supply, 24VDC, 300 Watt 5400-0009
Controller/Alarm Circuit Board, 600 Series, 12VDC 3600-0035-CCS
Controller/Alarm Circuit Board, 600 Series, 15-24VDC 3600-0036-CCS
Single Head Sample Pump, TFE/Al Head, Mini Dia-VAC 4958-0025
Dual Head Sample Pump, TFE/Al Head, Mini Dia-VAC 4958-0026
Back Pressure Regulator, Plastic Adjustable PSIG, Sample Pump 4955-0246
Peristaltic Pump Motor, 120VAC with Chassis 4958-0003
Peristaltic Pump Head for #15 Tubing 4958-0006
CCSF Condensate Sensor Bowl Assembly with Sensor (cable sold seperately) 5205-1001

Page 14 of 25 Page 15 of 25 MAN.600.REVF.07012015
Drawings Models 620, 630, 640

Page 16 of 25 Page 17 of 25
MAN.600.REVF.07012015
Drawings Models 620, 630, 640
A B
C D
A
B
C
1234567
8
1234567
D
8
MODELS 620, 630 & 640 SERIES
P&ID
P0327
01/25/99 2 OF 3
NONE
600 SERIES
APVDDWNDESCRIPTIONDATEREV REVISIONS
FORPART NO.
E. Musselman
APVD BY DRAWN BY
DRAWING NO
D
DATE SCALE SIZE SHEET
UNIVERSAL ANALYZERS INC.
5200 Convair Drive Carson City, Nevada 89706 USA
R. Daniel
L 01/18/11 Add Peltier Wire MW MJ
LIQUID
DRAIN
WCO/WCOF
(OPTIONAL)
P2
3/8" FNPT CHILLER
P1
D
SAMPLE INLET
3/8" TUBE
WCO/WCOF
(OPTIONAL)
P2
3/8" FNPT CHILLER
P1
D
SAMPLE INLET
3/8" TUBE
CUSTOMER/INTEGRATION
OPTION EQUIPMENT CUSTOMER/INTEGRATION
OPTION EQUIPMENT
LIQUID DRAIN
WCO/WCOF
(OPTIONAL)
P2
3/8" FNPT CHILLER
P1
D
SAMPLE INLET
3/8" TUBES
CUSTOMER/INTEGRATION
OPTION EQUIPMENT
LIQUID
DRAIN
WCO/WCOF
(OPTIONAL)
P1
D
P&ID FOR SINGLE STREAM 620 P&ID FOR SINGLE STREAM 630/640 P&ID FOR DUAL STREAM 640
Item Description UAI Part No.
Optional WCO(Water Slip Sensor) Optional WCOF(2um Filtered Water Slip Sensor)
WCO
WCOF
WCO/WCOF
Customer/Integration Options
P1
Sample Pump Single Head 230V Sample Pump Single Head 115V Sample Pump Dual Head 230V Sample Pump Dual Head 115V
4958-0015 4958-0025 4958-0016 4958-0026
P2
Peristaltic Pump Single Head 115V Peristaltic Pump Dual Head 115V Peristaltic Pump Single Head 230V Peristaltic Pump Dual Head 230V
4958-0011 4958-0012 4958-0013 4958-0035
Item # Of Impingers # Of Active Impingers # Of Samples
1 2 2
620 630 640
1 1 2
1 1
1 or 2
NOTE: ALL FITTINGS ARE 1/4"NPT UNLESS OTHERWISE SPECIFIED.

Page 16 of 25 Page 17 of 25 MAN.600.REVF.07012015
Electrical Connections Models 620, 630, 640

Page 18 of 25 Page 19 of 25
MAN.600.REVF.07012015
Drawings - Condensate Carry Over Sensor
Models 620, 630, 640
WCSF BOWL ASSEMBLY
W/ PROXIMITY SENSOR
A0533
11/01/2012 1 OF 1NTS
INSTRUMENT
UNLESS
OTHERWISE
SPECIFIED
ALL ± .015"
FRACTIONAL
.000 ± .005"
.00 ± .010"
.0 ± .015"
TOLERANCES
APVDDWN
DESCRIPTION
DATE
REV REVISIONS
FORPART NO.
M. Walser
APVD BY DRAWN BY
DRAWING NO
D
DATE SCALE SIZE SHEET
DESCRIPTIONPART NO.DWG #
QTY
ITEM
DIMENSIONS
IN INCHES
ANGLES ± 1° 30'
B 07/08/14 Add New Part Number Table MW DA
E. Gardner
1 1 - 5008-0004 BRACKET 2 1 - 5001-0004 RED DIRECTIONAL LABEL 3 1 A0576 5205-1001 BOWL ASSEMBLY 5 1 - 4904-0006 O-RING 2-030 6 1 M0055 5110-0011 KYNAR HEAD
ECO#
2102
See Table
4 1 - See Table FILTER 7 1 - 5110-0012 RETAINER
EXPLODED ASSEMBLY
ASSEMBLED UNIT
5
3
7
1
8
10
11
9
6
2
10 2 - 4710-0016 STAR WASHER
11 2 - 4710-0008 FLAT WASHER
8 2 - 5110-2142 ELBOW 1/4" X 1/4" FITTING
9 2 - 4704-0032 10-32 X 1/2" PAN HEAD
5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX [phone]
Assembly P/N Filter Element Description
WCSF-0006 WCSF-0007 WCSF-0018 WCSF-0022
4980-0006 4980-0007 4980-0018 4980-0022
WCOF W/ 5µm UHMW Filter WCOF W/ 2µm Ceramic Filter WCOF W/ .1µm Ceramic Filter WCOF W/ .1µm Borosilicate Glass Filter
4

Page 18 of 25 Page 19 of 25 MAN.600.REVF.07012015
Drawings - Heat Exchangers
Metallic Heat Exchangers (Non-Temperature Sensing)
Models 620, 630, 640
TOP VIEW
A A
B B
SAMPLE GAS
INLET
3/8" TUBE
PLUG
1/16" NPT
VITON O-RING P/N 4904-0013
INSULATED
INNER TUBE
ASSY
ANNULAR SPACE .060" WIDE
(GAS TO BE DRIED RISES IN THIS SPACE)
OUTER TUBE
ASSY
CONDENSATE
DRAIN 3/8"NPT
SAMPLE
GAS
OUTLET
1/4"
TUBE
"L"
(SEE TABLE)
1). SEE SHEET 2 FOR ASSEMBLY INSTRUCTIONS.
APPROX
LENGTH
"L"
HEAT
EXCHANGER
P/N OUTER TUBE MATERIAL UNIVERSAL
ANALYZERS
SERIES
5" 5200-S050 316 S.S. 400/500
10" 5200-S010 316 S.S. 800/1000/1100/3000
5" 5200-C050 HASTELLOY C-276 400/500 5" 5200-S05T TEFLON COATED 316 S.S. 400/500
10" 5200-C010 HASTELLOY C-276 800/1000/1100/3000 10" 5200-S01T TEFLON COATED 316 S.S. 800/1000/1100/3000
SECTION B-B
HEAT EXCHANGER METALLIC
NON-TEMPERATURE SENSING
OUTLINE
1531
12/11/95 1 OF 2
NONE
SEE TABLE
APVDDWNDESCRIPTIONDATEREV REVISIONS
FORPART NO.
EV MUSSELMAN
APVD BY DRAWN BY
ECO
C
DATE SCALE SIZE SHEET
SEE TABLE
H. MITCHELL
P0147
DRAWING NO
5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX[phone]
SECTION A-A
C 01/08/13 Revise Assy Notes WC GE

Page 20 of 25 Page 21 of 25
MAN.600.REVF.07012015
Drawings - Heat Exchangers
Metallic Heat Exchangers (Non-Temperature Sensing)
Models 620, 630, 640
VITON O-RING
#2-021
SEE NOTES OUTER TUBE ASSEMBLY METALLIC
INNER TUBE ASSEMBLY
NOTES: 1. O-RING IS FACTORY INSTALLED IN METALLIC OUTER TUBE. 2. LIGHTLY LUBRICATE O-RING WITH SILICONE GREASE BEFORE ASSEMBLY. 3. ANTI-SEIZE ON OUTER TUBE THREADS.
HEAT EXCHANGER
SEPERABLE
SPARE PARTS LIST
S
OUTER TUBE
MATERIAL
IDENTIFIER
"L"
10" 5200-S01T 5201-0042 5201-0044
" "
10" 5200-C010 " 5201-00
21 " "
10" 5200-S010 5201-0016 5201-0013 4904-0013 4951-0058 5" 5200-S050 5201-0015 5201-0012 4904-0013 4951-0058
APPROX
"L"
LENGTH
P/N INNER
TUBE ASSY
P/N
OUTER
TUBE ASSY
P/N
VITON O-RING
#2-021 P/N PLUG
1/16"NPT
P/N
5" 5200-C050 " 5201-
0020 " "
5" 5200-S05T 5201-0041 5201-0043
" "
15" 5200-S015 5201-0107 5201-0055
" "
HEAT EXCHANGER ASSEMBLY
NON-TEMPERATURE SENSING
METALLIC
P0147
12/11/95 2 OF 2
NONE
INSTRUMENT
APVDDWNDESCRIPTIONDATEREV REVISIONS
FORPART NO.
EV MUSSELMAN
APVD BY DRAWN BY
DRAWING NO
C
DATE SCALE SIZE SHEET
SEE TABLE
H. MITCHELL
C 01/08/13 Revise Assy Notes WC GE
1531
ECO
5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX[phone]