Universal Tool UT8025R-1 User manual

7.2.2.3 GENERAL SAFETY RULES
s -ULTIPLEHAZARDS2EADANDUNDERSTANDTHESAFETYINSTRUCTIONSBEFORE
INSTALLINGOPERATINGREPAIRINGMAINTAININGCHANGINGACCESSORIESON
ORWORKINGNEARTHEPOWERTOOL&AILURETODOSOCANRESULTINSERIOUS
BODILYINJURY
s /NLYQUALIlEDANDTRAINEDOPERATORSSHOULDINSTALLADJUSTORUSETHE
POWERTOOL
s $ONOTMODIFYTHISPOWERTOOL-ODIlCATIONSMAYREDUCETHEEFFEC-
TIVENESSOFSAFETYMEASURESANDINCREASETHERISKSTOTHEOPERATOR
s $ONOTDISCARDTHESAFETYINSTRUCTIONSnGIVETHEMTOTHEOPERATOR
s $ONOTUSEATOOLIFTHETOOLHASBEENDAMAGED
s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFEXPLOSIONORlREDUETOTHE
MATERIALBEINGPROCESSED
s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFCUTTING
7.2.2.4 PROJECTILE HAZARDS
s &AILUREOFTHEWORKPIECEOFACCESSORIESOREVENOFTHETOOLITSELFMAY
GENERATEHIGHVELOCITYPROJECTILES
s !LWAYSWEARIMPACTRESISTANTEYEPROTECTIONDURINGOPERATIONOFTHE
TOOL4HEGRADEOFPROTECTIONREQUIREDSHOULDBEASSESSEDFOREACH
USE
7.2.2.5 ENTANGLEMENT HAZARDS
s %NTANGLEMENTHAZARDCHOKINGSCALPINGANDORLACERATIONSCANOCCUR
IFNECKWAREHAIRORGLOVESARENOTKEPTAWAYFROMTOOLANDACCES-
SORIES
7.2.2.6 OPERATING HAZARDS
s 5SEOFTHETOOLMAYEXPOSETHEOPERATORSHANDSTOHAZARDSINCLUDING
CRUSHINGIMPACTSCUTSANDABRASIONSANDHEAT7EARSUITABLEGLOVES
TOPROTECTHANDS
s /PERATORSANDMAINTENANCEPERSONNELMUSTBEPHYSICALLYABLETO
HANDLETHEBULKWEIGHTANDPOWEROFTHETOOL
s (OLDTHETOOLCORRECTLYBEREADYTOCOUNTERACTNORMALORSUDDEN
MOVEMENTSnHAVEBOTHHANDSAVAILABLE
s -AINTAINABALANCEDBODYPOSITIONANDSECUREFOOTING
s +EEPHANDSAWAYFROMROTATINGORRECIPROCATIONACCESSORIESSPINDLES
OROTHERMOVINGPARTS
s 2ELEASETHESTARTANDSTOPDEVICEINTHECASEOFANINTERRUPTIONOFTHE
ENERGYSUPPLY
s 5SEONLYLUBRICANTSRECOMMENDEDBYTHEMANUFACTURER
7.2.2.7 REPETITIVE MOTIONS HAZARDS
s 7HENUSINGAPOWERTOOLYOUMAYEXPERIENCEDISCOMFORTINYOUR
HANDSARMSSHOULDERSNECKOROTHERPARTSOFYOURBODY
s 7HILEUSINGAPOWERTOOLPOSITIONYOURBODYINACOMFORTABLE
POSTURE-AINTAINSECUREFOOTINGANDAVOIDAWKWARDOROFFBALANCED
POSTURES#HANGINGYOURPOSTUREDURINGEXTENDEDTASKSMAYHELP
AVOIDDISCOMFORTANDFATIGUE
s )FYOUEXPERIENCESYMPTOMSSUCHASPERSISTENTORRECURRINGDISCOM-
FORTPAINTHROBBINGACHINGTINGLINGNUMBNESSBURNINGSENSATION
ORSTIFFNESSDONOTIGNORETHESEWARNINGSIGNS0ROMPTLYTELLYOUR
EMPLOYERANDCONSULTAQUALIlEDHEALTHPROFESSIONAL
7.2.2.8 ACCESSORY HAZARDS
s /NLYUSESIZESANDTYPESOFACCESSORIESANDCONSUMABLESTHATARE
RECOMMENDEDBYTHEPOWERTOOLMANUFACTURER
7.2.2.9 WORKPLACE HAZARDS
s 3LIPSTRIPSANDFALLSAREMAJORCAUSESOFWORKPLACEINJURY"EAWARE
OFSLIPPERYSURFACESCAUSEDBYUSEOFTHETOOLANDALSOOFTRIPHAZARDS
CAUSEDBYTHEAIRLINEORHYDRAULICHOSE
s 0ROCEEDWITHCAREINUNFAMILIARSURROUNDINGS(IDDENHAZARDSMAY
EXISTSUCHASELECTRICITYOROTHERUTILITYLINES
s 4HISPOWERTOOLISNOTINTENDEDFORUSEINPOTENTIALLYEXPLOSIVEATMO-
SPHERESANDISNOTINSULATEDFROMCOMINGINTOCONTACTWITHELECTRIC
POWER
s -AKESURETHEREARENOELECTRICALCABLESGASPIPESETCTHATCOULD
CAUSEAHAZARDIFDAMAGEDBYUSEOFTHETOOL
7.2.2.10 DUST AND FUME HAZARDS
s $USTFROMSOMEWORKPROCESSESCANCAUSECANCERBIRTHDEFECTSOR
OTHERRESPIRATORYDISEASES2ISKASSESSMENTOFTHESEHAZARDSAND
IMPLEMENTATIONOFAPPROPRIATECONTROLSISESSENTIAL
s )FTHEPNEUMATICTOOLISUSEDINADUSTlLLEDENVIRONMENTEXHAUST
AIRCANCAUSEADUSTHAZARD
s $USTSANDFUMESGENERATEDWHENUSINGPOWERTOOLSCANCAUSE
ILLHEALTHFOREXAMPLECANCERBIRTHDEFECTSASTHMAANDORDER-
MATITISRISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOF
APPROPRIATECONTROLSOFISESSENTIAL
s 2ISKASSESSMENTSHOULDINCLUDEDUSTCREATEDBYTHEUSEOFTHETOOL
ANDTHEPOTENTIALFORDISTURBINGEXISTINGDUST
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOMINIMIZEDUSTORFUMEEMISSIONS
s $IRECTTHEEXHAUSTSOASTOMINIMIZEDDISTURBANCEOFDUSTINADUST
lLLEDENVIRONMENT
s 7HEREDUSTSORFUMESARECREATEDTHEPRIORITYSHALLBETOCONTROL
THEMATTHEPOINTOFEMISSION
s !LLINTEGRALFEATURESORACCESSORIESFORTHECOLLECTIONEXTRACTIONOR
SUPPRESSIONOFAIRBORNEDUSTORFUMESSHOULDBECORRECTLYUSED
ANDMAINTAINEDINACCORDANCEWITHTHEMANUFACTURERSINSTRUCTIONS
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINDUSTORFUMES
s 5SERESPIRATORYPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS
REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS
7.2.2.11 NOISE HAZARDS
s 5NPROTECTEDEXPOSURETOHIGHNOISELEVELSCANCAUSEPERMANENT
DISABLINGHEARINGLOSSANDOTHERPROBLEMSSUCHASTINNITUSRING-
INGBUZZINGWHISTLINGORHUMMINGINTHEEARS
s 2ISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOFAPPROPRI-
ATECONTROLSOFISESSENTIAL
s !PPROPRIATECONTROLSTOREDUCETHERISKMAYINCLUDEACTIONSSUCHAS
DAMPINGMATERIALSTOPREVENTWORKPIECESFROM@RINGING
s 5SEHEARINGPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS
REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINNOISELEVELS
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINNOISE 
7.2.2.12 VIBRATION HAZARDS
s %XPOSURETOVIBRATIONCANCAUSEDISABLINGDAMAGETOTHENERVES
ANDBLOODSUPPLYOFTHEHANDSANDARMS
s 7EARWARMCLOTHINGWHENWORKINGINCOLDCONDITIONSANDKEEP
YOURHANDSWARMANDDRY
s )FYOUEXPERIENCENUMBNESSTINGLINGPAINORWHITENINGOFTHESKIN
INYOURlNGERSORHANDSSTOPUSINGTHEPOWERTOOLANDTELLYOUR
EMPLOYER9OUSHOULDALSOSEEKMEDICALADVICEFROMAQUALIlED
OCCUPATIONALHEALTHPROFESSIONAL
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINVIBRATION
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINVIBRATIONLEVELS
s 3UPPORTTHEWEIGHTOFTHETOOLINASTANDTENSIONERORBALANCER
BECAUSETHEOPERATORCANTHENUSEALIGHTERGRIPTOSUPPORTTHETOOL
s (OLDTHETOOLWITHALIGHTBUTSAFEGRIPTAKINGACCOUNTOFTHE
REQUIREDHANDREACTIONFORCESBECAUSETHERISKFROMVIBRATIONIS
GENERALLYGREATERWHENTHEGRIPFORCEISHIGHER
7.2.3ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC
POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS
s !IRUNDERPRESSURECANCAUSESEVEREINJURY
s !LWAYSSHUTOFFAIRSUPPLYDRAINHOSEOFAIRPRESSUREANDDISCON-
NECTTOOLFROMAIRSUPPLYWHENNOTINUSEBEFORECHANGINGACCES-
SORIESORWHENMAKINGREPAIRS
s .EVERDIRECTAIRATYOURSELFORANYONEELSE
s 7HIPPINGHOSESCANCAUSESEVEREINJURY!LWAYSCHECKFORDAM-
AGEDORLOOSEHOSESANDlTTINGS
s 7HENEVERUNIVERSALTWISTCOUPLINGSCLAWCOUPLINGSAREUSEDLOCK
PINSMUSTBEINSTALLED
s $ONOTEXCEEDTHEMAXIMUMAIRPRESSURESTATEDONTHETOOL
s 5SEWHIPCHECKSAFETYCABLESTOSAFEGUARDAGAINSTPOSSIBLEHOSETO
TOOLANDHOSETOHOSECONNECTIONFAILURE
s .EVERCARRYANAIRTOOLBYTHEHOSE
7.2.2.3 GENERAL SAFETY RULES
s -ULTIPLEHAZARDS2EADANDUNDERSTANDTHESAFETYINSTRUCTIONSBEFORE
INSTALLINGOPERATINGREPAIRINGMAINTAININGCHANGINGACCESSORIESON
ORWORKINGNEARTHEPOWERTOOL&AILURETODOSOCANRESULTINSERIOUS
BODILYINJURY
s /NLYQUALIlEDANDTRAINEDOPERATORSSHOULDINSTALLADJUSTORUSETHE
POWERTOOL
s $ONOTMODIFYTHISPOWERTOOL-ODIlCATIONSMAYREDUCETHEEFFEC-
TIVENESSOFSAFETYMEASURESANDINCREASETHERISKSTOTHEOPERATOR
s $ONOTDISCARDTHESAFETYINSTRUCTIONSnGIVETHEMTOTHEOPERATOR
s $ONOTUSEATOOLIFTHETOOLHASBEENDAMAGED
s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFEXPLOSIONORlREDUETOTHE
MATERIALBEINGPROCESSED
s 7ARNINGSSHALLBEGIVENAGAINSTTHERISKOFCUTTING
7.2.2.4 PROJECTILE HAZARDS
s &AILUREOFTHEWORKPIECEOFACCESSORIESOREVENOFTHETOOLITSELFMAY
GENERATEHIGHVELOCITYPROJECTILES
s !LWAYSWEARIMPACTRESISTANTEYEPROTECTIONDURINGOPERATIONOFTHE
TOOL4HEGRADEOFPROTECTIONREQUIREDSHOULDBEASSESSEDFOREACH
USE
7.2.2.5 ENTANGLEMENT HAZARDS
s %NTANGLEMENTHAZARDCHOKINGSCALPINGANDORLACERATIONSCANOCCUR
IFNECKWAREHAIRORGLOVESARENOTKEPTAWAYFROMTOOLANDACCES-
SORIES
7.2.2.6 OPERATING HAZARDS
s 5SEOFTHETOOLMAYEXPOSETHEOPERATORSHANDSTOHAZARDSINCLUDING
CRUSHINGIMPACTSCUTSANDABRASIONSANDHEAT7EARSUITABLEGLOVES
TOPROTECTHANDS
s /PERATORSANDMAINTENANCEPERSONNELMUSTBEPHYSICALLYABLETO
HANDLETHEBULKWEIGHTANDPOWEROFTHETOOL
s (OLDTHETOOLCORRECTLYBEREADYTOCOUNTERACTNORMALORSUDDEN
MOVEMENTSnHAVEBOTHHANDSAVAILABLE
s -AINTAINABALANCEDBODYPOSITIONANDSECUREFOOTING
s +EEPHANDSAWAYFROMROTATINGORRECIPROCATIONACCESSORIESSPINDLES
OROTHERMOVINGPARTS
s 2ELEASETHESTARTANDSTOPDEVICEINTHECASEOFANINTERRUPTIONOFTHE
ENERGYSUPPLY
s 5SEONLYLUBRICANTSRECOMMENDEDBYTHEMANUFACTURER
7.2.2.7 REPETITIVE MOTIONS HAZARDS
s 7HENUSINGAPOWERTOOLYOUMAYEXPERIENCEDISCOMFORTINYOUR
HANDSARMSSHOULDERSNECKOROTHERPARTSOFYOURBODY
s 7HILEUSINGAPOWERTOOLPOSITIONYOURBODYINACOMFORTABLE
POSTURE-AINTAINSECUREFOOTINGANDAVOIDAWKWARDOROFFBALANCED
POSTURES#HANGINGYOURPOSTUREDURINGEXTENDEDTASKSMAYHELP
AVOIDDISCOMFORTANDFATIGUE
s )FYOUEXPERIENCESYMPTOMSSUCHASPERSISTENTORRECURRINGDISCOM-
FORTPAINTHROBBINGACHINGTINGLINGNUMBNESSBURNINGSENSATION
ORSTIFFNESSDONOTIGNORETHESEWARNINGSIGNS0ROMPTLYTELLYOUR
EMPLOYERANDCONSULTAQUALIlEDHEALTHPROFESSIONAL
7.2.2.8 ACCESSORY HAZARDS
s /NLYUSESIZESANDTYPESOFACCESSORIESANDCONSUMABLESTHATARE
RECOMMENDEDBYTHEPOWERTOOLMANUFACTURER
7.2.2.9 WORKPLACE HAZARDS
s 3LIPSTRIPSANDFALLSAREMAJORCAUSESOFWORKPLACEINJURY"EAWARE
OFSLIPPERYSURFACESCAUSEDBYUSEOFTHETOOLANDALSOOFTRIPHAZARDS
CAUSEDBYTHEAIRLINEORHYDRAULICHOSE
s 0ROCEEDWITHCAREINUNFAMILIARSURROUNDINGS(IDDENHAZARDSMAY
EXISTSUCHASELECTRICITYOROTHERUTILITYLINES
s 4HISPOWERTOOLISNOTINTENDEDFORUSEINPOTENTIALLYEXPLOSIVEATMO-
SPHERESANDISNOTINSULATEDFROMCOMINGINTOCONTACTWITHELECTRIC
POWER
s -AKESURETHEREARENOELECTRICALCABLESGASPIPESETCTHATCOULD
CAUSEAHAZARDIFDAMAGEDBYUSEOFTHETOOL
7.2.2.10 DUST AND FUME HAZARDS
s $USTFROMSOMEWORKPROCESSESCANCAUSECANCERBIRTHDEFECTSOR
OTHERRESPIRATORYDISEASES2ISKASSESSMENTOFTHESEHAZARDSAND
IMPLEMENTATIONOFAPPROPRIATECONTROLSISESSENTIAL
s )FTHEPNEUMATICTOOLISUSEDINADUSTlLLEDENVIRONMENTEXHAUST
AIRCANCAUSEADUSTHAZARD
s $USTSANDFUMESGENERATEDWHENUSINGPOWERTOOLSCANCAUSE
ILLHEALTHFOREXAMPLECANCERBIRTHDEFECTSASTHMAANDORDER-
MATITISRISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOF
APPROPRIATECONTROLSOFISESSENTIAL
s 2ISKASSESSMENTSHOULDINCLUDEDUSTCREATEDBYTHEUSEOFTHETOOL
ANDTHEPOTENTIALFORDISTURBINGEXISTINGDUST
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOMINIMIZEDUSTORFUMEEMISSIONS
s $IRECTTHEEXHAUSTSOASTOMINIMIZEDDISTURBANCEOFDUSTINADUST
lLLEDENVIRONMENT
s 7HEREDUSTSORFUMESARECREATEDTHEPRIORITYSHALLBETOCONTROL
THEMATTHEPOINTOFEMISSION
s !LLINTEGRALFEATURESORACCESSORIESFORTHECOLLECTIONEXTRACTIONOR
SUPPRESSIONOFAIRBORNEDUSTORFUMESSHOULDBECORRECTLYUSED
ANDMAINTAINEDINACCORDANCEWITHTHEMANUFACTURERSINSTRUCTIONS
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINDUSTORFUMES
s 5SERESPIRATORYPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS
REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS
7.2.2.11 NOISE HAZARDS
s 5NPROTECTEDEXPOSURETOHIGHNOISELEVELSCANCAUSEPERMANENT
DISABLINGHEARINGLOSSANDOTHERPROBLEMSSUCHASTINNITUSRING-
INGBUZZINGWHISTLINGORHUMMINGINTHEEARS
s 2ISKASSESSMENTOFTHESEHAZARDSANDIMPLEMENTATIONOFAPPROPRI-
ATECONTROLSOFISESSENTIAL
s !PPROPRIATECONTROLSTOREDUCETHERISKMAYINCLUDEACTIONSSUCHAS
DAMPINGMATERIALSTOPREVENTWORKPIECESFROM@RINGING
s 5SEHEARINGPROTECTIONASINSTRUCTEDBYYOUREMPLOYERORAS
REQUIREDBYOCCUPATIONALHEALTHANDSAFETYREGULATIONS
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINNOISELEVELS
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINNOISE 
7.2.2.12 VIBRATION HAZARDS
s %XPOSURETOVIBRATIONCANCAUSEDISABLINGDAMAGETOTHENERVES
ANDBLOODSUPPLYOFTHEHANDSANDARMS
s 7EARWARMCLOTHINGWHENWORKINGINCOLDCONDITIONSANDKEEP
YOURHANDSWARMANDDRY
s )FYOUEXPERIENCENUMBNESSTINGLINGPAINORWHITENINGOFTHESKIN
INYOURlNGERSORHANDSSTOPUSINGTHEPOWERTOOLANDTELLYOUR
EMPLOYER9OUSHOULDALSOSEEKMEDICALADVICEFROMAQUALIlED
OCCUPATIONALHEALTHPROFESSIONAL
s /PERATEANDMAINTAINTHEPOWERTOOLASRECOMMENDEDINTHESE
INSTRUCTIONSTOPREVENTANUNNECESSARYINCREASEINVIBRATION
s 3ELECTMAINTAINANDREPLACETHECONSUMABLEINSERTEDTOOLAS
RECOMMENDEDINTHESEINSTRUCTIONSTOPREVENTANUNNECESSARY
INCREASEINVIBRATIONLEVELS
s 3UPPORTTHEWEIGHTOFTHETOOLINASTANDTENSIONERORBALANCER
BECAUSETHEOPERATORCANTHENUSEALIGHTERGRIPTOSUPPORTTHETOOL
s (OLDTHETOOLWITHALIGHTBUTSAFEGRIPTAKINGACCOUNTOFTHE
REQUIREDHANDREACTIONFORCESBECAUSETHERISKFROMVIBRATIONIS
GENERALLYGREATERWHENTHEGRIPFORCEISHIGHER
7.2.3ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC
POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS
s !IRUNDERPRESSURECANCAUSESEVEREINJURY
s !LWAYSSHUTOFFAIRSUPPLYDRAINHOSEOFAIRPRESSUREANDDISCON-
NECTTOOLFROMAIRSUPPLYWHENNOTINUSEBEFORECHANGINGACCES-
SORIESORWHENMAKINGREPAIRS
s .EVERDIRECTAIRATYOURSELFORANYONEELSE
s 7HIPPINGHOSESCANCAUSESEVEREINJURY!LWAYSCHECKFORDAM-
AGEDORLOOSEHOSESANDlTTINGS
s 7HENEVERUNIVERSALTWISTCOUPLINGSCLAWCOUPLINGSAREUSEDLOCK
PINSMUSTBEINSTALLED
s $ONOTEXCEEDTHEMAXIMUMAIRPRESSURESTATEDONTHETOOL
s 5SEWHIPCHECKSAFETYCABLESTOSAFEGUARDAGAINSTPOSSIBLEHOSETO
TOOLANDHOSETOHOSECONNECTIONFAILURE
s .EVERCARRYANAIRTOOLBYTHEHOSE