US Utah-400 Manual instruction

The Utah-400 Digital Routing Switcher
144x144 Systems
System Setup and Operation

ii MC-400
The Utah-400/144x144 Digital Routing Switcher Operators'
Manual
• Document Number: 82101-0070
• Document Version: 2.1.2
• Date: July 1, 2010
• Printed in U.S.A.
Copyrights and Trademarks
© 2010 Utah Scientific, Inc., All rights reserved. Any use or reproduction of this guide’s con-
tents without the prior written consent of Utah Scientific, Inc. is strictly prohibited.
Utah-400 is a trademark of Utah Scientific, Inc.
Windows, Windows 2000 and Windows NT are registered trademarks of Microsoft Corpora-
tion.
All other product names and any registered or unregistered trademarks mentioned in this
guide are used for identification purposes only and remain the exclusive property of their
respective owners.
Notice
Information contained in this guide is subject to change without notice or obligation. While
every effort has been made to ensure that the information is accurate as of the publication
date, Utah Scientific, Inc. assumes no liability for errors or omissions. In addition, Utah Scien-
tific, Inc. assumes no responsibility for damages resulting from the use of this guide.
FCC Compliance (USA) and Digital Equipment Compliance (Canada)
This equipment has been tested and found to comply with the limits for a Class A, digital
device, pursuant to Part 15, Subpart B of the FCC Rules and the Canadian EMC Requirement
(ICES-003). These limits are designed to provide reasonable protection against harmful inter-
ference when the equipment is operated in a commercial environment. This equipment gener-
ates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communica-
tions. Operation of this equipment in a residential area is likely to cause harmful interference,
in which case, the user will be required to correct the interference at their own expense.
Shielded cables must be used to ensure compliance with the FCC Class A limits.

Setup and Operations Guide
Copyrights and Trademarks
Declaration of Conformity
Utah Scientific, Inc.
4750 Wiley Post Way, Suite 150
Salt Lake City, Utah 84116-2878 U.S.A.
We declare our sole responsibility that the Utah-400 Digital Routing Switcher is in confor-
mance with the following standards:
Emission
•EN55022:1994+A1&A2
Immunity
•EN55024:1998
•EN61000-3-2
•EN61000-3-3
Safety
•IEC 60950-1:2001 /EN 60950-1:2001
Following the provisions of the Directive(s) of the Council of the European Union:
•EMC Directive 89/336/EED
•Low Voltage Electrical Directive 72/23/EEC
Utah Scientific, Inc. hereby declares that the product specified above conforms to the above
Directive(s) and Standard(s).

iv MC-400
Important Safeguards and Notices
This section provides important safety guidelines for the Operator and Service Personnel. Spe-
cific warnings and cautions are found throughout the guide where they apply, but may not
appear here. Please read and follow the important safety information, specifically those
instructions related to risk of fire, electric shock, or injury to persons.
Safety Symbols
•Hazardous Voltage symbol
•Caution symbol. The product is marked with this symbol when it is nec-
essary to refer to the manual to prevent damage to the product.
Warnings
Please observe the following important warnings:
•Any instructions in this guide that require opening the chassis, changing
a power supply, or removing a board, should be performed by qualified
personnel only. To reduce the risk of electric shock, do not perform any
service unless you are qualified to do so.
•Heed all warnings on the unit and in the operating instructions.
•Do not use this product in or near water. Disconnect AC power before
installing any options or servicing the unit unless instructed to do so by
this manual.
•This product is grounded through the power cord ground conductor. To
avoid electric shock, plug the power cord into a properly wired recepta-
cle before connecting the product inputs or outputs.
•Route power cords and other cables so they won’t be damaged.
•The AC receptacle (socket) should be located near the equipment and
be easily accessible.
•Disconnect power before cleaning. Do not use any liquid or aerosol
cleaner - use only a damp cloth.

Setup and Operations Guide v
Copyrights and Trademarks
•Dangerous voltages exist at several points in this product. To avoid per-
sonal injury, do not touch exposed conductors and components while
power is on. Do not insert anything into either of the systems two-power
supply cavities with power connected.
•Do not wear hand jewelry or watches when troubleshooting high current
circuits, such as power supplies. During installation, do not use the door
handles or front panels to lift the equipment as they may open abruptly
and injure you.
•To avoid fire hazard when replacing fuses, use only the specified correct
type, voltage and current rating as referenced in the appropriate parts
list for this product. Always refer fuse replacement to qualified service
personnel.
•Have qualified personnel perform safety checks after any service.
Cautions
Please observe the following important cautions:
•When installing this equipment do not install power cords to building sur-
faces. To prevent damage when replacing fuses, locate and correct the
problem that caused the fuse to blow, before reconnecting power.
•Use only specified replacement parts
Notices
Please observe the following important notes:
• When the adjacent symbol is indicated on the chassis, please refer to
the manual for additional information.
• For the HD-2020 Chassis and Master Control Panel, refer to “Connect-
ing and Disconnecting Power” - Chapter 2 (Hardware Installation).

vi MC-400
Company Information
Utah Scientific, Incorporated
4750 Wiley Post Way, Suite 150
Salt Lake City, Utah 84116-2878 U.S.A.
•Telephone: [phone]
•FAX: [phone]
•Technical Services (voice): [phone]
•Technical Services (FAX): [phone]
•E-Mail -General Information: [email protected]
•E-Mail -Technical Services: servi[email protected]
•World Wide Web: http://www.utahscientific.com
•After Hours Emergency: [phone]. Follow the menu instructions for Emergency
Service.

Setup and Operations Guide
Copyrights and Trademarks
Warranty Policies
Hardware Warranty
Utah Scientific, Inc. warrants to the original purchaser that the Utah Scientific
hardware is free from defects in materials and workmanship and will perform
substantially in accordance with the accompanying written materials under normal use
and service for a period of ten (10) years from the date of shipment. Any implied
warranties on hardware are limited to ten (10) years. Some states/jurisdictions do not
allow limitations on duration of an implied warranty, so the above limitation may not
apply to certain specific purchasers.
Software Warranty
Utah Scientific warrants that the software will perform substantially in accordance with
the accompanying written materials for a period of one (1) year from the date of
shipment.
Customer Remedies
For the first one (1) year after purchase of the software and the first ten (10) years
after the date of purchase of the hardware, Utah Scientific’s and its suppliers’ entire
liability and purchaser’s exclusive remedy shall be, at Utah Scientific’s option, either:
• Return of the price paid, or
• Repair or replacement of the software or hardware that does not meet the above
warranties and is returned to Utah Scientific under the returned materials
authorization (RMA) process with freight and forwarding charges paid.
After the initial warranty periods, purchaser’s exclusive remedy is the repair or
replacement of the hardware upon payment of a fixed fee to cover handling and
service costs based on Utah Scientific’s then-current price schedule. The above
warranties are void if failure of the software or hardware has resulted from an
accident, abuse, or misapplication. Any replacement software or hardware will be
warranted for the remainder of the original warranty period or thirty (30) days,
whichever is longer.

viii MC-400
No other warranties. To the maximum extent permitted by applicable law, Utah
Scientific and its suppliers disclaim all other warranties, either express or implied,
including, but not limited to implied warranties of merchantability and fitness for a
particular purpose, with regard to the software, the accompanying written materials,
and any accompanying hardware. This limited warranty gives the purchaser specific
legal rights. These rights may vary in certain states/jurisdictions.
No liability for consequential damages. To the maximum extent permitted by
applicable law, in no event shall Utah Scientific or its suppliers be liable for any
damages whatsoever (including without limitation, damages for loss of business
profits, business interruption, loss of business information, or any other pecuniary
loss) arising out of the use of or inability to use Utah Scientific products, even if Utah
Scientific has been advised of the possibility of such damages. Because some states/
jurisdictions do not allow the exclusion or limitation of liability for consequential or
incidental damages, the above limitation may not apply in those circumstances.

144x144 Router TOC-1
Table of Contents
Table of Contents
The Utah-400/144x144 Digital Routing Switcher Operators'
Manual
CHAPTER 1 Introduction
In This Guide .................................................................. 1-1
Conventions .................................................................... 1-2
Abbreviations .................................................................. 1-3
Terms .............................................................................. 1-4
Routing Switcher Basics ................................................. 1-5
Switching Matrix ................................................................... 1-6
Signal Levels ........................................................................ 1-7
The Utah-400 Routing Matrix ............................................... 1-8
Introducing the Utah-400 Digital Routing Switcher ......... 1-10
System Configurations .................................................... 1-12
Sample Configurations ......................................................... 1-12
CHAPTER 2 Hardware Installation
In This Chapter ............................................................... 2-1
Unpacking and Inspection ............................................... 2-2
Installing Physical Equipment ......................................... 2-3
Mounting Equipment in Rack Frames ............................. 2-3
Installing the Utah-400 Digital Routing Switcher .................. 2-3
Installing the MX-Bus Cables .......................................... 2-6
Interconnecting the SC-3 and Utah-400 Frames .................. 2-6
Connecting the AES Reference Signal ................................ 2-8
Determining and Setting Router Signal Levels ..................... 2-9
Video/Unbalanced Digital Audio Input & Output Signals ...... 2-13
Installing the Analog Audio Input and Output Cables ..... 2-16
Connecting and Disconnecting Power ............................ 2-21
AC Connectivity .................................................................... 2-21

TOC-2 The Utah-400
DC Connectivity ....................................................................2-22
Crosspoint Board LEDs ........................................................2-23
If no LED's on the Crosspoint board are on: .........................2-23
Hardware Checkout ........................................................ 2-24
CHAPTER 3 Configuration and Operation
In This Chapter ............................................................... 3-1
Utah 400 SC-4 Control ................................................... 3-2
Operation ........................................................................ 3-4
Input and Output Card Removal and Replacement ..............3-4
Crosspoint Card Removal and Replacement ........................3-4
Fan Service ...........................................................................3-5
Additional Notes (Service) .............................................. 3-6
Power Supplies .....................................................................3-6
Crosspoint Control (Cards) ...................................................3-8
Power Cord Retainer .............................................................3-9
CHAPTER 4 Utah-400 Components
In This Chapter ............................................................... 4-1
Video Input Boards ......................................................... 4-2
SD Video Input ......................................................................4-2
Multi-Rate Input .....................................................................4-2
Analog to Digital ....................................................................4-3
Reclocking Input Expansion Card .........................................4-5
UTAH-400 3G Input Card ......................................................4-6
Video Output Boards ...................................................... 4-8
SD-Output .............................................................................4-8
HD-Output (Multi-Rate output card) ......................................4-9
Digital Video to Analog Converter Output card .....................4-9
Multi-Rate Output Board .......................................................4-11
Control Description ...............................................................4-13
UTAH-400 3G Output Board .................................................4-14
Fiber Interface ................................................................. 4-17
Specification Detail ................................................................4-18
Fiber Output LED Indications ................................................4-19
Fiber Operation at 3 Gb/Sec. ................................................4-20

144x144 Router TOC-3
Table of Contents
Video Crosspoint Board (Redundant) ............................. 4-21
User Controls ....................................................................... 4-22
Indicators .............................................................................. 4-22
FPGA Control Board ............................................................ 4-23
Interface Board (Midplane) ............................................. 4-26
Part Description .................................................................... 4-27
Power Supplies ............................................................... 4-29
LED Indications .................................................................... 4-29
Audio Input ...................................................................... 4-30
Audio Input Board ................................................................. 4-30
Audio Output ................................................................... 4-31
Audio Output Board .............................................................. 4-31
Deluxe Output Board ...................................................... 4-32
Board Indicators ................................................................... 4-33
Deluxe Output Module .......................................................... 4-34
DAC Output Module ............................................................. 4-36
ADC Input Module ................................................................ 4-38
Audio Crosspoint Board (Single Chassis version) .......... 4-40
Front Edge Card Indicators (Left Bank) ............................. 4-41
Front Edge Card Indicators (Right Bank) ............................. 4-42
Audio Crosspoint Adjustments ............................................. 4-42
Time Base Module ................................................................ 4-43
Fuses .................................................................................... 4-45
Test points (front of Crosspoint card) .................................... 4-46
Crosspoint Card (Redundant 144 Audio Systems) ......... 4-47
LED Status - 121120 Board .................................................. 4-48
CHAPTER 5 Troubleshooting
In This Chapter ............................................................... 5-1
Subsystem Level Troubleshooting .................................. 5-2
Main Troubleshooting Chart ............................................ 5-2
Video Subsystem Troubleshooting Table ........................ 5-4
Audio Subsystem Troubleshooting Table ........................ 5-5
Power Subsystem Troubleshooting Table ....................... 5-6
Power Supply Alarms ..................................................... 5-6
Control Subsystem Troubleshooting Table ..................... 5-7

TOC-4 The Utah-400
System Controller Alarms ............................................... 5-8
Control Panel Troubleshooting ....................................... 5-9
UNET Panels ........................................................................5-9
Ethernet Panels ....................................................................5-9
APPENDIX A Specifications
In this Appendix .............................................................. A-1
Power .............................................................................. A-2
Input Power and DC Power Specifications ..................... A-2
Digital Video .................................................................... A-3
Digital Audio .................................................................... A-4
High Definition SDI Video ............................................... A-5
Reference ....................................................................... A-5
Control ............................................................................ A-6
Alarms ............................................................................. A-7
Physical .......................................................................... A-8
Regulatory ...................................................................... A-8
Connector Suppliers and USI Part Numbers .................. A-9
APPENDIX B The Debug Port
Utah-400 Firmware ......................................................... B-2
Version 2.09 Release Notes .................................................B-2
Version 2.08 Release Notes .................................................B-2
Menu Items ...........................................................................B-2
Status ....................................................................................B-3
The Debug Cable ............................................................ B-3
Using the Debug Port ............................................................B-4
Startup Display ......................................................................B-5
Main Menu Display ...............................................................B-5
FPGA Memory Status ...........................................................B-6
Verifying the Software Version ..............................................B-6
Checking the Router Crosspoint Status ................................B-7
Checking Input / Output Card Information ............................B-10
IO Information – full display ..................................................B-11

144x144 Router TOC-5
Table of Contents
IO Card Information – Locator Diagram ............................... B-12
Hardware Status Display ...................................................... B-13
APPENDIX C The Utah-400 Digital Audio Breakout Panel
Scope .............................................................................. C-2
The AES Breakout Panel Kit ........................................... C-2
Description of the AES Breakout Panel .......................... C-2
Installation of the AES Breakout Panel ........................... C-2
Label Instructions for the Utah-400 Breakout Panel ....... C-5
Scope ................................................................................... C-5
Application ............................................................................ C-5

TOC-6 The Utah-400

144x144 Router F-1
List of Figures
List of Figures
Chapter 1
Utah-400 (front view) 1-8
The Utah-400 Matrix Block Diagram 1-9
The Utah-400 144 x 144 Configuration 1-12
144x144 with Redundant Crosspoints 1-13
Chapter 2
Utah-400 Packaging 2-2
Utah-400 Chassis Mounted in 19" Rack Frame 2-4
Sliding the Utah-400 Chassis into Rack Frame 2-5
Lowering the Utah-400 Chassis on the Rack Screw 2-6
The MX-Bus Installation to an SC-4 Controller 2-7
Block Diagram of the MX-Bus Daisy Chain. 2-8
AES Reference Cabling 2-9
Crosspoint Carrier Board Dipswitch Location 2-10
Utah-400 Configuration Dipswitches as they appear on the Crosspoint Carrier Board 2-11
Utah-400 1442 Video Unbalanced Audio Rear Panels 2-14
Unbalanced Digital Audio/Digital Video Input Connector Matrix 2-15
Unbalanced Digital Audio/Digital Video Output Connector Matrix 2-15
Utah-400 Analog Audio Backplane 2-17
DB-26 High-Density Male Connector 2-20
DB-26 High-Density Female Connector 2-20
Utah-400 Power Connections 2-21
Crosspoint Fuse Location 2-23
Chapter 3
Utah 400 SC-4 for Utah-400 and MC/MCP-2020 3-2
Input/Output Board Replacement and Removal 3-4
Crosspoint Board Replacement and Removal 3-4
Fan location 3-5
Fan Connection 3-5

F-2 List of Figures
Chapter 4
SD Video Input Board 4-2
Multi-Rate Input Board 4-2
Analog to Digital Board 4-3
Power Good LED 4-3
Analog to Digital card LEDs 4-4
Reclocking Input Expansion card 4-5
3 Gig Input card 4-6
SD Output Board 4-8
Multi-Rate Output Board 4-9
Digital to Analog Output Card 4-9
Video Output Power Good LED 4-10
SD/HD Video Output and Digital Video to Analog LED Indicators 4-10
Module location and removal 4-17
Input and Output boards 4-17
SP2T - Transmitter module 4-18
Video Crosspoint Board (Redundant) 4-21
Video Crosspoint Dip Switches 4-22
Video Crosspoint LEDs 4-23
Video Crosspoint control Module 4-23
Video crosspoint module jumper location 4-25
Video Midplane 4-26
Redundant Midplane 4-26
Audio Midplane’s RJ-45 connection 4-27
Power Supply 4-29
Audio Input Card 4-30
Audio Output Card 4-31
Deluxe Audio Output Card 4-32
Deluxe Audio Output Card 4-33
Deluxe Output Module 4-34
DAC Output Module 4-36
ADC Input Module 4-38
Audio Crosspoint board 4-40
Audio Time Base Module 4-43
Crosspoint board fuse assembly 4-45
Audio Crosspoint board test points 4-46

144x144 Router F-3
List of Figures
Appendix B
Debug Port Cable Pinouts B-3
Crosspoint display (hex) B-7
Crosspoint display - Inputs to Outputs B-8
Crosspoint display - input 00 switched to outputs B-9
Crosspoint display as decimal matrix B-9
Display format - I/O card info B-10
I/O info - Full display B-11
I/O card information - locator diagram B-12
Appendix C
Wire Prep C-3
Tension Clamp Connector (viewed from the back) C-4
Breakout Panel Label Application C-6

F-4 List of Figures

Utah-400 1-1
CHAPTER 1 Introduction
In This Guide
This guide provides instructions on installing, configuring and operating the
Utah Scientific, Utah-400 Digital Signal Routing Switcher. The following
chapters and appendices are included:
•Chapter 1
"Introduction" summarizes the guide, describes basic router operation and
describes the hardware and software components of the Utah-400 Digital
Routing Switcher.
•Chapter 2
"Hardware Installation" provides instructions for installing the Utah-400 Dig-
ital Routing Switcher in your facility.
•Chapter 3
"Configuration and Operation" provides specific information regarding the
configurations of this unit, and necessary equipment handling (operation).
•Chapter 4
"Utah-400 Router Components" provides basic information about the Input,
Output, Crosspoint, Interface board and Power Supplies. Included is gen-
eral information about LED indicators and alarms present on each board
type.
•Chapter 5
"Troubleshooting" looks at some of the common hardware and software
problems, diagnostics and solutions available to the user on site. Included
in this section is information on the various avenues to contact Utah Scien-
tific Technical Services and tips on discussing equipment problems.

Introduction
1-2 Introduction
•Appendix A
"Specifications" lists all system specifications, including Audio, Video, physical, power, and
regulatory.
•Appendix B
“The Debug Port” contains information regarding the current Utah 400 firmware, along with
setup and use of the system Debug Cable.
•Appendix C
“The Utah 400 Digital Audio Breakout Panel” applies to the installation and operation of the
AES Digital Audio Break Out Panel, a component designed to simplify the installation of the
Utah-400 Balanced Digital Audio Routing System.
Conventions
The following conventions are used throughout this guide:
•Connectors and terminators will be indicated by bold, upper case text in Arial Black font.
For example:
• Connect the MX-Bus to J-1
•Operator Actions will be indicated in Helvetica Bold where a board is inserted, removed
and/or an action is required in the Troubleshooting or configuration sections of this manual.
There will usually be a graphic to accompany the instruction(s). For example:
• Insert the expansion Input board in slot 6.
• Switch the suspected bad input to a known good input to verify output "X".
•The use of bullets indicates a random order of operation or to draw the readers attention to
specific items.
1. The use of numbers in specific operations or lists indicates a "recommended order of
operation" to perform specific tasks. Bulleted items may be below numbered items to
highlight tasks or indicate the operation(s) may be performed at random.