Valloy Incorporation VP-320C User manual

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User Manual
Please read this manual carefully before using the equipment
Valloy Incorporation
2018-04 Version

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Copyright Statement
© 2018 Valloy Incorporation. This document and the information contained in it is confidential and
proprietary property of Vorey Company. Without written consent from Valloy Incorporation, no
institution or individual shall transfer or forward it to any third party.
© 2018 Valloy Incorporation. The content of this document is confidential information of Vorey.
It is protected by Chinese and foreign copyright, transaction identification and other intellectual
properties law.
The following contents are included in the postscript
Quality guarantee
Safety precautions
Supervision information
Environmental policies and information
System requirements:
CPU: Intel Xeon E5-1650 @ 3.20GHz, or Intel Core i7-3930K @ 3.20GHz
RAM: 12GB, or greater
HDD: 150GB SATA 10K RPM
OS: Windows 7 Professional, or Ultimate 64-bit
Windows 10 Professional, or Ultimate 64-bit
Before installing the software, please make sure that your computer uses a WIN 7
system without any other program. For successful installation, please confirm the
following:
□No program is installed and no other program is running.
□No anti-virus software is installed.
□There is no program, like netmeeting software and remote software, to stop port 80.
□The computer for software installation and the printing system are in the same
network.
□You will need two static IP addresses and 1 network cable.
□Please confirm that you have LAN user account and administrator permissions.
Please make sure that you operate according to the order of the steps. If any
step is lost, the software will not be installed successfully and reinstallation
may be needed.

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Catalogue
Catalogue……………………………………………………………….…………………………………….…..….2
Chapter I Safety Precautions…………………………………………………………………………………………3
Chapter II Transportation and Installation…………………………………………………………………….……7
Chapter III System Introduction………………………………………………………………………………….….8
3-1: System parameters…………………………………………………………………………………………….……9
3-2: Components instructions……………………………………………………………………………….….…..….10
Chapter IV Preparations……………………………………………………………………..………………..…….11
4-1: Installation of materials…………………………………………………………………………. .………..……..11
Chapter V Operating System Instructions…………………………………………………………………………13
5-1: Operating instructions of engine panel…………………………………………….……………………….……..13
5-2: Operating instructions of main control system panel……………………………………………………………..14
Chapter VI Software Installation and Instructions……………………………………..…………………………16
6-1: Presetting IP address for the first time……………………………………………….…………………….……..16
6-2: Installation of LPU software………………………………………………………………………….…………..17
6-3: Setting of LPU software before use…………………………………………………………………………. .…..21
6-4: LPU software operating instructions…………………………..………………………………………………….22
Chapter VII Start Printing…………………………………………………………………………………. .………26
Chapter VIII Replacement of Consumables and Wearing parts…………………………………………………28
8-1: Replace toner cartridge…………………………………….…………………………………………….………..28
8-2: Replacing photosensitive drum…………………………………………………………………….……………..29
8-3: Replace waste toner box…………………………………………………………………………………………..31
8-4: Replace fuser unit……………………………………..…………………………………………………….…….32
8-5: Replace IBT belt cleaning component………………………………….……………………………. .………….33
8-6: Replace secondary transfer bias component……………………………………………………………………...34
8-7: Replace IBT component or belt…………………………………………………………………………………..35
8-8: Replace developer or developer unit……………………………………………………………………….…….38
Chapter IX Restoration Method after Replacing Wearing Parts…………………………………. .……………43
9-1: The method to replace fuser unit…………………………………………….……………….…………………...43
9-2: The method to replace IBT belt cleaning component……………………………………………………………..44
9-3: The method to replace secondary transfer bias component………………………………….……………..……..45
9-4: The method to print HFSI counter report………………………………….………………………….…….…….46
9-5: The method to replace IBT component…………………………………………………………….…….……….47
9-6: The method to input ATC value when replacing the developer unit……………………………………………..47
9-7: The method to replace developer unit or developer………………………………………….…………………...47
Chapter X Other Settings and Instructions ………………………………………………….…………….………48
10-1: Instructions on material setting…………………………………….…………………………………………. ...48
10-2: Adjustment of chroma……………………………………………………………………………………….…..49
10-3: The setting of consumables unit price……………………………………………………………………….…..51
10-4: The setting of secondary printer sensor………………………………………………………………………….52
Chapter XI Daily Maintenance and Cleaning………………………………………………………….….………53
11-1: Cleaning of print head…………………………………….……………………………………………………..53
11-2: Cleaning toner cartridge……………………………………………………………………………….…….…..55
11-3: Cleaning IBT transfer belt…………………………………………………………………….…….…………..55
11-3: Cleaning fuser unit……………………………………………………………………….……………………...55
Chapter XII Troubleshooting………………………………………………………………………………….……56
Chapter XIII Warranty………………………………………………………………………….……………………58

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Chapter I Safety Precautions
1-1 Safety attentions
1. The following are the four basic rules for safety operation which must be followed by operators:
(1) Only trained personnel can operate or repair this machine.
(2) The operation manual must be read carefully and make sure its content is well understood.
(3) Please keep the operation manual near the machine for convenient review.
(4) Both the operator and service personnel shall be aware of the position of the emergency
switch and its functions and operation method.
2. Attentions before and after the machine starts:
Please confirm first if all the buttons on the control panel are turned off, and if the earthing wire is
correctly connected.
AC power
The power of this machine is single-phase 220V. The rated current of the external power cut-off device is
20 ampere and shall conform to safety standard.
3. Attentions for transportation and installation:
To increase the efficiency of this machine, the place where it is installed shall be well ventilated, with
good air quality and ambient temperature no higher than 40 degrees.
The machine shall be away from rain or direct sunshine.
The followingare attentions for transportation and installation
(1) Please confirm that the ground is strong enough to support the machine.
(2) In case of transportation by crane, only one person is allowed to operate.
(3) In case of transportation by crane, no one is allowed to stand under or near the machine.
(4) During transportation, installation or cleaning process, safety helmet is a must to protect
your head.
(5) If one must climb the machine, please use safe and solid ladder or platform.
(6) Please use proper hoisting equipment to lift heavy items.
(7) Please confirm the sling is strong enough to lift the machine or item.
(8) Before transportation or installation, please turn off the power and let others know the
location of the emergency switch in advance.
(9) Please wear leather gloves or similar protective device in transportation, installation or
cleaning process.
4. Attentions in operation:
During operation, non-operators are not allowed to come near the control panel. The operator
must be familiar with the functions and operation methods of the control panel.
The followingare attentions in operation
(1) Do not remove any safety shield and safety measures.
(2) Do not remove or change the position of interlocking mechanism.
(3) Do not touch the switch with wet hand.
(4) Do not put any part of your body on or near the moving parts of the machine.
(5) Please make sure your hair is away from the moving parts of the machine.
(6) Do not wear bracelet, watch, jewelry or baggy clothes.
(7) In principle, this machine can only be operated by one person. If more operators are needed,
there must be good communication among operators.
5. Attentions for maintenance and repair:

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The power shall be tuned off before maintenance or repair.
The followingare attentions for maintenance and repair
(1) Before maintenance or inspection, please turn off the main power.
(2) If power-on maintenance or inspection is necessary, it must be done by authorized electrical
technicians.
(3) No one is allowed to climb the machine.
(4) For lubrication, please use the oil or grease of the brand stipulated by our company.

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1-2 Warning labels
Before using this product, please read the “safety precaution”to ensure safe use.
This product and the recommended consumables has passed test. They can meet strict safety requirements, including safe
institution approval and environment standard. Please follow the following instructions to ensure safe use.
Warning Product warranty does not cover any unauthorized change, including adding new functions or connecting
external device. Please consult local Fuji Xerox representative for details
Please observe the warning labels on the product. The warning labels represent:
Danger
It warns the user that if this information is ignored, causing error operation, it may cause
death or injuries. It indicates high warning degree.
Warning
It warns the user that if this information is ignored, causing error operation, it may cause
death or injuries.
Attention
It warns the user that if this information is ignored, causing error operation, it may cause
personal injuries or machine damage.
These symbols represent attentions in using the machine. Please read their contents carefully
and use the machine safely.
Static sensitive Attention Fire Cracking Electric shock High temperature Rotation Hand clamp
These symbols represent things that are prohibited. Please read their contents carefully and
never do these things.
Prohibited No Fire No touching No use in bathroom No disassembly No water No wet hands
These symbols represent things that are must be done. Please read their contents carefully and
do these things strictly.
Instructions Unplug Connect to earth wire

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1-3 Safety attentions
Do not damage or replace the original power cable
arbitrarily. The power cable cannot be overbended,
pulled, bundled or put under heavy items.
These behaviors many cause damage to the power,
causing electric shock or fire.
If the machine is not in use for a long time, please
unplug the power cable from the socket.
Otherwise, it may cause fire.
During operation, do not put your hands on the main
shaft.
This may cause injury.
To unplug the power cable from the socket, pull the
plug instead of the cable.
Pulling the cable may cause electric shock or fire.

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Chapter II Transportation and Installation
2-1 Case handling
Use forklift truck with carrying capacity of more than 1 ton to carry wooden case.
2-2 Packing and unpacking
Packing
Before packing, fix the four wheels of the machine first and put the machine on mat to prevent sliding.
Unpacking
Carry out the steps of packing in reverse order.
2-3 Working conditions
Temperature: 20~28 ℃
Humidity: 45~55%
2-4 Machine handling
The machine shall be carried by two persons. One is pushing at the back of the machine and the other is in front
of it to control the moving direction.
2-5 Space requirements
Length: 2.5m Width: 3 m Height: 2.5 m
2-6 Electrical specifications
1 The voltage for this machine is single-phase 220V, 50/60Hz
2-4 Installation steps
1. Put the machine one a flat ground.
2. Use a pallet jack to lift the machine and put it one four feet.
3. Use a level gauge to measure the top of the four feet to make sure the machine is placed horizontally.
4. Connect the gas pump pipe to the right side of the machine. Note: Diameter of gas pump pipe is
8mm
5. There are two cooling pipes behind the machine, one is connected to the gas pump and the other is
for gas outlet. Please adjust the pressure regulating valve to control air flow. (Note: In case of water
cooling, insert one cooling pipe in the water inlet of the water cooler and inset the other pipe in the
water outlet)
6. Connect power cable
2-5 Disassembly steps
The steps of installation in reverse order.

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Chapter III System Introduction
3-1 Functions
Color DLP VP320C digital printing system is developed for label printing and is suitable for large and small volume
printing. It can meet your various printing demands with variable data in short lead time. VP-320 digital label printing
system is suitable for label printing and other web-fed printing requirements. More applications will be developed and
you can use it with your creativity.
Materials suitable for printing
Sticker, PP synthesized paper, al-plastic film, PET, PVC, white cardboard paper, coated paper and flexible
materials.
(Other materials are subject to specific test. Untested materials may not be suitable for printing)
Application examples
Adhesive label, hang tag, food bad and paper box.
3-2: System parameters
Machine model
VP-320C label printing machine
Max. output label paper roll
Outer diameter 450MM
Label paper width range
140-320MM
Max. print width
304MM
Max. print length
1200MM
Print resolution
1200X2400DPI
Print speed
7.26 m/min
Printing technology
4 color (CMYK) LED technology
CPU
CPU933MHZ, RAM 2G, HDD 40G
Preheating time
Less than 28s
Data port
10BASE-T/100BASE-TX
Printing mode
Continuous printing and secondary positioning printing
Power consumption
(AC220-240V) Sleep: 75W
Waiting: 135W
Running: 1200W
Operating environment
Temperature: 20-23℃, Humidity: 45-55% relative humidity
Humidity: 45-55% relative humidity
Monthly printing load
Recommended max. 20,000 m2
Dimension
140cm(w)x75cm(D)160cm(H)
Weight
About 423 kg
Power source
100-240VAC, 1000 watts
Warranty service
1 year (complete machine, excluding wearing parts)
Optional components
Deviation correcting system
Printing water cooling system

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Pneumatic shaft
Engine front door
3-3 VOREY VP-320C digital label printing system components instructions
(Exploded view of structural components)
Data port
Caster
Engine panel
Secondary power
Emergency switch
Main control system panel
Alarm light
Web guide system
Unwinding tension
Air line connector
(8MM)
Unwinding air shaft
Rewinding shaft
release rod
Main power
Pneumatic shaft
Rewinding tension
Side door
Rewinding air shaft
Power connector
Unwinding shaft
release rod
Front door

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Chapter IV Preparations
4-1: Installation of materials
< PICTURE 4-1 >
Please refer to above flow chart for materials installation. Please install materials in the direction of the arrow
(see Picture 4-1). Install the material in the middle (see picture 4-2). Open unwinding and rewinding rollers
(see Picture 4-3). Pass the paper manually through the tension system and open the side door and engine door
A. Pass the engine door A and cooling system (see Picture 4-4) in the print engine along the red path. Close the
engine door A in the side door (not too tightly) and pass the material to the tension system to put the material
under the Rewinding roller. After conveying the material to the recycling shaft, install the material on the
recycling shaft and press down the unwinding and rewinding rollers. Turn on the main power.
Feedin
g shaft
Rewin
ding
shaft
Direction
Tension
system
Tension
system
Rewinding
roller
Unwinding
roller
Transfer
belt
Cooling
system
Fuser unit
Tracking sensor
Print
engine

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< PICTURE 4-3 >
< PICTURE 4-2 > < PICTURE 4-4 >
< PICTURE 4-5 > < PICTURE 4-6 >
Pull the material down the side door and it will return to the rewinding roller till the material is straight. The
original installation position must be precise to prevent inclination and the tension shall be adjusted. Close
engine door A and turn on main power for the engine (see Picture 4-5). Then turn on the secondary power for
the engine (see Picture 4-6) Note: For turning off the machine, turn off the power in reverse order!

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Chapter V Operating System Instructions
5-1: Operating instructions of engine panel
Engine Control
1. Login 2. Ready for printing 3. Error/fault 4. Main power 6. Save power 8. Printing menu
9. Specification setting 10. Pause printing 12. OK 13. Return 15. Online 16. Information
No.
Name
Instructions
1
<login> indicator light
When verifying the inserted card in the IC card reader of connected
equipment, this indicator light will be on.
2
<ready for printing> light
The light will be on when the printer is ready for printing.
3
<error/fault> light
The light will flicker or be on in case of error.
4
<main power> indicator light
The light will be on when the main power of the printer is turned on.
5
Screen
It displays the status, menu items and information of the printer.
When the printer is powered on, there will be [please wait...] on the
screen. When [ready for printing] is showed on the screen, you can
start printing.
When using the card verification function, it will display the verified
user identification for about 2 seconds.
In save power mode, there will be nothing on the screen, even when
the printer is powered on.
6
<save power> key
This key will be on when the printer is in save power mode.
Press this key and the printer will exit save power mode.
In idle, press this key and the printer will enter save power mode
(low power consumption mode).
P.S.
If you turn off the printer in save power mode, this key will be on for
another few seconds.
7
Ink powder color screen
The color of the remaining ink powder will be displayed on the
screen.
8
<printing menu> key
Press this key to print the files stored in the server, for example,
confidential printing, sample printing and timed printing.
P.S.
To use this function, you must install some hard disk components.
Without these components, use the RAM disk.
The available printing functions are subject to your environment.
About the available printer functions, please refer to “control panel
menu”.
9
<specification setting> key
Press this key to show menu page.
10
<pause printing> key
Press this key to pause printing.

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11
<up><down><left><right> keys
Press this key to go to the next menu, item or selection.
P.S.
When you use <up> and <down> to change current setting, press one
key and you can switch quickly among available settings. To display
the set default value, please press these two keys at the same time.
12
<OK> key
Press this key to confirm your selections on the menu page. This key
is also used to print report/list.
13
<return> key
In menu page, press this key to return the last page.
14
Overview
In case of any error, it is used to identify the indicated position in the
error message.
15
<online> key
Press <online> key to switch the printer to offline state, in which
case, <ready for printing> light will be off and the printer cannot
print anymore. Press this key again and the printer will go back to the
online state (ready for printing).
16
<Information> key
When there is an “i” icon on the screen, press this key to show details
of current situation.

5-2. Main control system functions
Start the machine, make self-inspection and run main program. Click the display area to change values.
No.
Name
Function
Screen display
1
Status
Display status of the machine in various situations (see Item 3 for
details)
Status: ready (the engine is turned on)
Total count Setting Clear alarm
Last count Pause Continue
Current count
Rewinding length Feeding length
Rewinding roll unloading Feeding paper unloading
Rewinding roll loading Feeding paper loading
Total count
Total print length in meter of the machine
Last count
Last print length in meter
Current count
Current print length in meter
Rewinding length
Current length in meter of the material on rewinding roll
Rewinding roll
unloading
Click it for rewinding roll replacement. The tension and air shaft will
close and the rewinding length is reset to zero
Rewinding roll loading
Click it for rewinding roll replacement. The tension and air shaft will
open
Setting
System setting (see Item 2)
Clear alarm
Click it when the status bar has display fault
Pause
Pause printing
Continue
Continue printing
Feeding length
Current length in meter of the material on feeding roll
Feeding paper
unloading
Click it for unwinding roll replacement. The tension and air shaft will
close and the feeding length is reset to zero
Feeding paper loading
Click it for paper roll replacement. The tension and air shaft will open
2
Maintenance
Use this function for engine maintenance
Pretreatment
Click it to remove static electricity of materials
Tracking sensor
Use it to track printing
Language selection
Switch between Chinese and English
Feeding tension
Presetting (1-200) of the tension of feeding shaft, recommended value
120
Rewinding tension
Presetting (1-200) of the tension of rewinding shaft, recommended value
120

Feeding roll diameter
Set the diameter of feeding paper roll core. This function is used to
prevent the machine from running without paper. According to the outer
diameter of common inner roll core, the default value is 95
Configuration
Maintenance
Pretreatment
Tracking sensor
Language selection
Feeding tension
Rewinding tension
Feeding roll diameter
3
Ready
Each function of the machine is normal
Status: Ready (engine is turned off)
Printing
The machine is in normal printing
Status: Printing
Initialization
Initialize at start or recover from an error
Status Initialization
Pause
Printing is paused
Status: Pause
No paper
There is no paper on the feeding shaft
Status: No paper
Rewinding limit
reached
The rewinding shaft is full
Status: Rewinding limit reached
Feeding paper
unloading
The status display after clicking feeding paper unloading
Status: Feeding paper unloading
Rewinding roll
unloading
The status display after clicking rewinding roll unloading
Status: Rewinding roll unloading
The feeding air button
is not pressed
The air shaft mechanical button at the feeding end is not pressed
Status: The feeding air button is not pressed
The feeding tension
button is not pressed
The tension mechanical button at the feeding end is not pressed
Status: The feeding tension button is not pressed
The rewinding air
The air shaft mechanical button at the rewinding end is not pressed

button is not pressed
Status: The rewinding air button is not pressed
The rewinding tension
button is not pressed
The tension mechanical button at the rewinding end is not pressed
Status: The rewinding tension button is not pressed
Paper feeding error
Feeding motor alarm or the feeding tension system has reach a limit
Status: EROO1 (Paper feeding error)
Paper rewinding error
Rewinding motor alarm or the Rewinding tension system has reach a
limit
Status: ER002 (Paper rewinding error)
Tracking error
Tracking of the secondary tracking sensor fails
Status: ER003 (Tracking error)
Cooling water alarm
External cooling water machine alarm (optional)
Status: ER004 (Cooling water alarm)
Engine closing
The engine is closing and do not turn off the main power
Status: Please do not turn off the main engine as the engine
is closing. Please wait.
Emergency stopping
Emergency stopping status
Status: Emergency stopping
Note: The color displayed of the main system panel is consistent with the color of the alarm light. Printing is only allowed when the alarm light is green. Do
not print when the engine screen displays error or the status light is not green!

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Chapter VI Software Installation and Instructions
6-1: Presetting IP address for the first time
To connect withColor DLP VP320C, you need to prepare two static IP addresses in local area network
and two network cables, one for the printer and the other for PC.
Note: IP address, subnet mask and gateway address are subject to network environment. On how to set the address,
please consult your network administrator.
1. On engine control panel, press <specification setting> to show menu page.
2. Press <down> till the [administrator menu] appears. P.S. if you skip the item you want to select, please
press <up> to return to the item.
3. Press <right> or <OK> to select and show [network/port setting]. P.S. if you press the <right> or <OK>
key on unwanted item, please press <left> or <return> to return. If you want to start from the beginning,
please press <specification setting>.
4. Press <right> or <OK> to select and show [LPD]. Press <down> till it appears [TCP/IP setting].
5. Press <right> or <OK> to select and show [IP mode]. Press <down> till it appears [IPv4 setting].
6. Press <right> or <OK> to select and show [IP address obtaining method]. Press <right> or <OK> to
select ands show current set value. Press <down> till it shows [manual]. Press <OK> to confirm your
selection. If it shows [000.000.000.000], please go to step 8.
7. Press <left> or <return> to return to the [IP address obtain method]. Press <down> to show [IP address].
Press <left> or <OK> to select and show current IP address.
8. Use <up> or <down> and input value in the first space (for example: 192), and then press <left>. Input
the left space in the same way. After completion of the last (the 4th) space (for example: 192.168.0.200),
please press <OK> to confirm your input.
9. If you need to set subnet mask and default gateway, please <return> and go to step 18. If your need to
finish the setting, please go to step 12.
10. Press <down> till it shows <subnet mask> and select by pressing <right> or <OK> to show current
subnet mask. Input subnet mask in the same way with that of the IP address (for example: 255.255.255.000)
and then press <OK> to confirm your input. Press <return> to return to the [subnet mask].
11. Press <down> till it shows <gateway address> and select by pressing <right> or <OK> to show current
gateway address. Input gateway address in the same way with that of the IP address (for example:
192.168.0.1) and then press <OK> to confirm your input.
12. The setting is down. Press <specification setting> to close the menu, and the printing engine will restart
automatically.
13. Record this IP address and you need to input this IP address for installation of the software.

Page 19
6-2: Installation of LPU software
Operating environment preparation: operating system: Windows7/10 64bit; the whole LUP includes the following
software:
1. Adobe Reader XI 11.0.2
2. gs920w32.exe
3. install.bat
4. FontPack11009_XtdAlf_Lang
5. LPUInstaller (see Picture 6-2, 6-3)
6-2-1
Install Adobe Reader XI 11.0.2. Double click the Adobe Reader XI icon and click "next" according to the wizard till
the installation is completed

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6-2-2
Install gs920w32.exe. Double click the Adobe Reader XI icon and click "next" according to the wizard till the
installation is completed
6-2-3
Install install.bat. In the PDFColorCounter folder, right click the install icon. Run install.bat as administrator and