Varmebaronen EP 450 TL Instruction Manual

EPTL450-750_400-690V_fw114_revC_220830
Installation and maintenance
30-stage electric boilers
400V3~: EP 450 TL EP 510 TL EP 540 TL EP 600 TL  EP 700 TL
690V3~: EP 600 TL  EP 750 TL

2Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Contents
Notes .........................................................................3
Safety and handling .................................................4
Function ....................................................................5
The menu, the standard ...........................................6
Menus -with outdoor temperature
compensation (UTK) .................................................7
Operation and maintenance ....................................8
Control panel
Operation and maintenance ....................................9
Start - first operation
Installation menu
Operating menu, adjustment menu ........................10
Adjustment menu -with
outdoor temperature compensation (UTK) ...................11
Installation menu .....................................................12
Information on the menu .........................................14
General menu ...........................................................15
Operation and maintenance ....................................16
Restart after power cut
Power connection
Delayed power connection after power cut
Quick increase/reduction
Load guard
PEC function
Safety valves
Over temperature protection
Maintenance
Cooling fan
Draining
Action in the event of a risk of freezing
Venting - water pressure ........................................17
Checking temperature switches .................................17
Pressure guard(s) - option .....................................17
High pressure guard
Low pressure guard
Ajustment
Operation and maintenance ...................................17
Alarm - warning - information ...............................18
Red indicator flashing - Alarm
Yellow indicator flashing - warning
Green indicator flashing - information
Alarm - load-break switches and safety guards...20
Boiler shares safety equipment
Alarm - load-break switches and safety guards...21
Load-break switch
Pressure guard(s) - option
Reset
General .....................................................................22
Water quality
Flow requirement
Pipe installation .......................................................23
Open system
Closed system
Electrical installation ...............................................24
Operating voltage
Power supply
Power supply to external unit
Circulation pump
External alarm indication
Pressure guards -safety equipment
Load guard
Reconnection
Electrical installation
External blocking
External stage control — 0 - 10 V, 0 - 5 V or 4 - 20 mA
External setpoint — 0 - 10 V, 0 - 5 V or 4 - 20 mA
0 - 10 V output signal of connected power
0 - 10 V output signal of boiler temperature
Outdoor temperature sensor - boiler with UTK
Alternative heating - boiler with UTK
Control circuit ...........................................................28
Power circuit ............................................................30
Technical Data ..........................................................32
Troubleshooting ........................................................36
Irregular operation
Tables for temperature sensors
Components .............................................................37
Option .......................................................................38

general information
3
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Notes
Settings
Installed power kW Number of stages
Load guard yes no
Main fuse APrimary transformer (xxxx/5)
Current limit AMargin A
External temperature set-
point
no 0 - 10 V 0 - 5 V 4 - 20 mA
External stage limit no 0 - 10 V 0 - 5 V 4 - 20 mA
Max. limit °C Min. limit °C
UTK - heating curve
P1 Toutside = 20 °C °C P7 Toutside = -10 °C °C
P2 Toutside = 15°C °C P8 Toutside = -15 °C °C
P3 Toutside = 10 °C °C P9 Toutside = -20 °C °C
P4 Toutside = 5 °C °C P10 Toutside = -25 °C °C
P5 Toutside = ±0 °C °C P11 Toutside = -30 °C °C
P6 Toutside = -5 °C °C Temperature adjustment °C
To be completed when the boiler is installed!
400V 3~ 690V 3~
Type item
no.
 EP 450
TL6955
 EP 510
TL6956
 EP 540
TL6957
 EP 600
TL6958
 EP 700
TL6960
 EP 600
TL4738
 EP 750
TL6961
Serial number Date of installation
Plumber
Tel
Electrician
Tel
Other,

4Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
• Read these instructions carefully before
installation and operation! Keep the
instructions in the boiler!
• Check that the boiler has not been
damaged during transport. Report
any transport damage to the carrier.
• Check that the delivery is complete.
• All installation must be performed
by an authorised person in accordance
with the existing regulations.
• Risk of electric shock. Never leave
the boiler door open!
• Never disable the safety equipment!
• The boiler must never be switched off
electrically unless the heating system
is full and the boiler vented.
• Correct installation in combination with
correct adjustment and continuous service
will produce high operational reliability
and good heating economy.
• The boiler must not be modified, changed
or converted in any way.
• Only authorised persons may work
on the boiler.
• Disconnect the boiler from the power
supply and lock the switches before
service/repairs.
• Never carry out maintenance work/
service on pressure-bearing parts
when they are pressurised.
• The boiler may not be used by children
or people with physical or mental
impairments. Nor by children/people
who lack knowledge of the boiler.
Children may not play with the boiler
or connected accessories.
• Always contact your installation engineer
for service.
• The type and manufacturing number of
the boiler must always be specified when
contacting Värmebaronen, see the boiler's
rating plate.
• Värmebaronen AB reserves the right to
change the specification, in accordance
with its policy of continuous improvement
and development, without prior notice.
• Subject to amendments and printing
and proofreading errors. Illustrations
may differ from the actual product.
The following icons are used in these
instructions to indicate important
information:
Information that is important
for optimum operation.
Tells you what you should or should
not do to avoid personal injury.
Tells you what you should or should not do to
avoid a component, the boiler, a process or the
environment being damaged or destroyed.
Electrical hazard!
Safety and handling

general information
5
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Function
Electric boilers for heating systems or industrial pro-
cesses.
The boiler's power is divided into 30 power stages.
The boilers' control range is 20-95°C.
The output of the boilers can be restricted to one power
stage.
The electric boiler is CE marked as a unit and is clas-
sified as pressure equipment according to Directive
2014/68/EU, Article 4(3).
The electric boiler can be supplied with factory-fitted
safety equipment, reviewed by accredited body accord-
ing to EN 12828.
Final examination, under national laws, that the elec-
tric boiler has the necessary safety equipment shall be
carried out by an accredited body when assessing the
monitoring interval for the electric boiler.
The factory-fitted safety equipment contains safety
valve(s), high-pressure guard and automatic vent valves.
Double circulation pumps and ow guards are not re-
quired. The boiler can cope with zero ow from a safety
perspective.
A steam-collecting vessel is not required. The safety
valves are tted directly on the boiler's safety pipe.
Safety
The boilers have load-break switches which are acted
on via shunt release by the boiler's thermal relay and
pressure guards. The boilers do not restart automatically
after a power cut.
Operational reliability
The boilers are fitted with float switches and leakage current
measurement, which provides an early indication of any
faults in the immersion heaters, so that faults can rapidly
be dealt with, without unplanned stoppages.
Alarm indication
Alarms are indicated on the boiler's control panel.
Connection for external indication of a buzzer alarm,
alternating potential-free relay output.
Stainless steel immersion heaters
The immersion heaters are in stainless steel SS2353
with brass heads.
Pump maintenance operation
Connection for a circulation pump with a pump
maintenance operation function.
External stage and power control
Connection for external blocking, 0 - 5 V, 0 - 10 V and
4 -20 mA control of power.
External temperature setpoint
Connection for external setpoint in the form of 0 - 5 V,
0 - 10 V and 4 - 20 mA signal.
Output signal for present power and temperature
0 - 10 V signals for the number of power stages
connected and boiler temperature.
Load guard
Protects the main fuses; secondary transformers are
supplied with the boiler.
Reconnection after power cut
Power is reconnected after a power cut according
to recommendation.
Power supply to external unit
Fused 230 V~ output for supply to an external unit.
Aluminium and copper
To facilitate installation, the boilers are fitted with terminals
that make it possible to connect both aluminium and copper
cables. No splicing from aluminium is required.
Outdoor temperature compensator, option
Controls the boiler temperature in relation to the outdoor
temperature via an outdoor sensor.
Cooling fan
The boilers may be fitted with cooling fan(s) with air filters
for use in areas with high temperatures or dusty
atmospheres. Fan, included in EP 450, -510 BL and 700 TL.
Series connection for greater power, option
If more power is needed, two boilers can be controlled
in series
Temperature control in secondary circuit, option
When used with, for example, a heat exchanger, the
temperature in the secondary circuit can control the boiler.

6Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
The menu, the standard
When electronics are switched on, the Start Menu is displayed.
If the information window is pressed when the arrows on
the bottom row point towards the middle, the General Menu
will be displayed. If is not affected, the Operating Menu
is opened, which displays the boiler temperature, connected
power and temperature set point.
An index arrow to the left on the line indicates that it contains
information that can be changed.
/ moves the index arrow between the lines.
selects the current line.
Change the content with / .
Leave the line with .
A screen with the Menu selector is opened by moving to the
bottom line with and pressing there.
From this you can access the Adjustment Menu, Installation
Menu and Information Menu, or return to the Operating Menu.
The procedure is the same in the other menus.
Displayed as follows:
Į- - - E X I T - - - To OPERATING MENU with .
Į- - î î î î î î - - To the previous window with
Į- - ï ï ï ï ï ï - - To the following window with
Į MENU SELECTOR To MENU SELECTOR with .
Į- ADJUSTMENT MENU
- INSTALLATION MENU
- INFORMATION MENU
--------------------
- MENU SELECTOR
RUNTIME 0 h
PEAK BOILERTEMP XX°C
PEAK PCB-TEMP XX°C
ACTUAL PEC 000
PEAK PEC 000
ACTUAL CURRENT 0.00A
--------------------
Į- MENU SELECTOR
- - î î î î î î - -
ĮTIME BLOCK ENABLED
PEC MAX. LIMIT 200
O-TEMP FUNCTION Rel
O-TEMP LEVEL +10°C
--------------------
- - ï ï ï ï ï ï - -
ĮCURRENT LIMIT 1.00A
CURRENT MARGIN 0.10A
MAX PWR (xx) xxx.xkW
POWER SPEEDSTEP
EXT PWR LIMIT NO
EXT SET TEMP NO
CP FUNCTION NEVER
- - ï ï ï ï ï ï - -
Į - - î î î î î î - -
SINGLE
--------------------
- MENU SELECTOR
ĮMAX LIMIT 95°C
MIN-LIMIT 20°C
--------------------
RESET PEAK VAL [OK]
--------------------
SHUT DOWN BOILER N
- MENU SELECTOR
VÄRMEBARONEN AB
EPxxx TL xxxV~ xxxx
vx.xx
ENGLISH
>>>>>>>>>><<<<<<<<<<
RESTART AFTER
POWER CUT
PRESS START FOR
OPERATION
ĮENGLISH
* * PEC=1 * * (xxxx)
CONTRAST 20
BACKLIGHT 150
FACTORY SETTINGS
SPECIAL MENU ????
- - - EXIT - - -
SINGLE
CP� VENT�
ACTUAL TEMP XX°C
OOUTPUT XXX.X kW
ĮTEMP.SET POINT 70°C
---------------------
- MENU SELECTOR
START
To Operating menu
Menu selector
Adjustment menu
Installation menu
Information menu
Operating menu
General menu
Start menu
Information window

menus
7
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Menus - with outdoor temperature compensation (UTK)
Outdoor temperature compensator, UTK, is an option!
ĮMAX LIMIT 95°C
ĮMIN-LIMIT 20°C
--------------------
RESET PEAK VALUE [OK]
ECO, OUTDOOR TEMP +17°C
SHUT OFF BOILER N
- - ï ï ï ï ï ï - -
- - î î î î î î - -
Į P1, T outside=+20: 20°C
P2, T outside=+15: 27°C
P3, T outside=+10: 33°C
P4, T outside= +5: 40°C
P5, T outside= 0: 45°C
P6, T outside= -5: 49°C
- - ï ï ï ï ï ï - -
- - î î î î î î - -
Į P7, T outside=-10: 53°C
P8, T outside=-15: 57°C
P9, T outside=-20: 60°C
P10,T outside=-25: 62°C
P11,Toutside=-30: 63°C
TEMP. ADJUSTMENT: 0°C
- MENU SELECTOR
RUNTIME 0 h
PEAK BOILERTEMP XX°C
PEAK PCB-TEMP XX°C
ACTUAL PEC 000
PEAK PEC 000
ACTUAL CURRENT 0.00A
--------------------
Į- MENU SELECTOR
VÄRMEBARONEN AB
EPxxx TL xxxV~ xxxx
vx.xx (AUT)
ENGLISH
>>>>>>>>>><<<<<<<<<<
RESTART AFTER
POWER CUT
PRESS START FOR
OPERATION
ĮENGLISH
* * PEC=1 * * (xxxx)
CONTRAST 20
BACKLIGHT 150
FACTORY SETTINGS
SPECIAL MENU ????
- - - EXIT - - -
SINGLE Toutside +xx°C
CP� VENT�
ACTUAL TEMP XX°C
ACTUAL POWER XXX.XkW
TEMP.SET POINT 70°C
--------------------
Į- MENU SELECTOR Į- ADJUSTMENT MENU
- INSTALLATION MENU
- INFORMATION MENU
--------------------
- MENU SELECTOR
- - î î î î î î - -
ĮTIME BLOCK ENABLED
PEC MAX. LIMIT 200
O-TEMP FUNCTION Rel
O-TEMP LEVEL +10°C
--------------------
- - ï ï ï ï ï ï - -
ĮCURRENT LIMIT 1.00A
ĮCURRENTMARGIN 0.10A
MAX PWR (xx) xxx.xkW
POWER SPEEDSTEP
EXT PWR LIMIT NO
EXT SET TEMP NO
CP FUNCTION NEVER
- - ï ï ï ï ï ï - -
Į - - î î î î î î - -
SINGLE
--------------------
- MENU SELECTOR
START
To Operating menu
Menu selector
Adjustment menu
Installation menu
Information Menu
Operating menu
General menu
Information window
Start menu

8Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
red indication
O: normal.
Flashing: serious fault.
The display shows the cause when is pressed.
yellow indication
O: normal.
Flashing: warning.
The display shows the cause when is pressed.
green indication
O: normal.
Flashing: something is preventing power increase/
decrease.
The display shows the cause when is pressed.
START Used to restart the boiler after a power cut.
STOP Breaks the power supply to the boiler by tripping the
boiler circuit breaker. Voltage to the operating circuit
is not broken!
Control panel
moves the index arrow up between rows of editable
content. Set/change the content with an UP/DOWN
arrow. Parameters with a large setting range have
an “acceleration” function when the button has been
pressed for a while.
moves the index arrow up between rows of editable
content. Set/change the content with an UP/DOWN
arrow. Parameters with a large setting range have
an “acceleration” function when the button has been
pressed for a while.
Press the RIGHT arrow to select the highlighted line.
Set/change the content with the UP/DOWN arrow.
-
Confirms a change and jumps back to the current
menu. Changes made take immediate eect when
OK is pressed.
DisplayShows status, alarms etc. The display returns
to the Operating menu a minute after any button has
been pressed.
ManometerShows the water pressure in the boiler/
heating system.
Operation and maintenance
START STOP
VÄRMEBARONEN AB
E P 6 0 0 -....-....
VERS 0.01
(ENGLISH)
>>>>>>>>>> <<<<<<<<<<

menus
9
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Operation and maintenance
Before switching on and first operation the boiler,
all operating conditions must be met, check:
Power cables' connections; tighten them.
That the boiler and heating system are full of water
and vented and that the air vents are open so that they
can let air out.
That all necessary valves are open.
That the circulation pump isworking and the flowdirection
iscorrect.
That any safety valves are working.
That no tools or similar have been left behind the
busbar system.
That safety equipment is working as intended.
Start - first operation
Switch on the power
to the boiler, follow the
instructions in the window.
Windows will not appear if
the manual restart function
is bypassed, see "Restart
after power cut".
RESTART AFTER
POWER CUT
PRESS START FOR
OPERATION
If the conditions are
correct, this window will
appear for a short time.
The information varies
slightly depending on the
equipment of the boiler.
VÄRMEBARONEN AB
EPxxx xxxV~ xxxx
vx.xx (AUT)
ENGLISH
>>>>>>>>>><<<<<<<<<<
The Operating Menu is then
displayed. The information
varies slightly with the
boiler's equipment.
SINGLE T outside xx°C
CP� VENT�
ACTUALTEMP XX°C
OUTPUT XXX.X kW
ĮTEMP.SET POINT xx°C
- MENU SELECTOR
If the bottom row switches
between displaying this,
the cause is displayed
when is held down,
see "Alarm - warning -
information".
- MENU SELECTOR
PRESS OK FOR INFO
When the boiler is first operated, the following param-
eters must be checked/adjusted. More information is
available under 'Menus'. Note the settings in 'Notes'
Installation menu
Load guard
The setting values
are calculated.
ĮCURRENT LIMIT x.xxA
ĮMARGIN x.xxA
Output limiting
Number of power stages
the boiler should work with.
ĮMAX POWER (30)xxx.xkW
External stage limitation
Potential-free blocking,
0-5V, 0-10V or 4-20 mA.
ĮEXT PWR LIMIT NO
External temperature
setpoint
0-5V, 0-10V or 4-20 mA.
ĮEXT SET TEMP NO
Circulation pump
Operating options, NEVER,
AUTO, ALWAYS or ECO
(only with UTK, optional).
ĮCP FUNCTION NEVER
Delayed reconnection
Reconnection after
power cut
ĮDELAY ENABLED
Over temperature ĮO-TEMP FUNCTION: Rel
ĮO-TEMP LEVEL: +10°C
Adjustment menu
Max and min setpoints
Limits of the range for
setting the boiler's
temperature setpoint.
ĮMAX SET LIMIT 95°C
ĮMIN SET LIMIT 20°C
Setting of heat
curve
Boiler with OTC.
- - î î î î î î - -
Į P1, T outside=+20: 20°C
P2, T outside=+15: 27°C
P3, T outside=+10: 33°C
P4, T outside= +5: 40°C
P5, T outside:= 0: 45°C
P6, T outside 0 -5: 49°C
- - ï ï ï ï ï ï - -
- - î î î î î î - -
Į P7, T outside=-10: 53°C
P8, T outside=-15: 57°C
P9, T outside=-20: 60°C
P10, T outside=-25: 62°C
P11, T outside=-30: 63°C
TEMP. ADJUSTMENT: 0°C
- MENU SELECTOR
Operating menu
Boiler temperature,
setpoint
Standard boiler.
ĮSET TEMP 70°C
Pressure guards
If the boiler was supplied with safety equipment,
see 'Alarm - load-break switches and safety guards',
High-pressure guard and Low-pressure guard.

10 Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Operating menu, Adjustment menu
Operating menu
SINGLE T outside XX°C
CP� VENT�
ACTUAL TEMP XX°C
ACTUAL POWER 000.0kW
ĮTEMP SET VALUE 70°C
--------------------
- MENU SELECTOR
SINGLE
“SINGLE”, information, changes with series operation, option.
CP� VENT�
CP�: pump in operation.
CP : flashes, pump paused.
See 'CP Function' in the installation menu.
VENT�: cooling fan in operation.
VENT : cooling fan paused.
ACTUAL TEMP XX°C
Information, current boiler temperature.
ACTUAL POWER 000.0kW
Information, current connected power.
ĮTEMP SET VALUE 70°C
Setting, desired boiler temperature, 20 - 95°C, setpoint.
The setting range is aected by max. and min. limits.
Adjustment menu
ĮMAX SET LIMIT 95°C
ĮMIN SET LIMIT 20°C
--------------------
RESET PEAK VALUE [OK]
--------------------
SHUT DOWN BOILER N
- MENU SELECTOR
ĮMAX SET LIMIT 95°C
ĮMIN SET LIMIT 20°C
Max. and min. limits of the range for setting the boiler's
temperature setpoint.
Max. limit: 55 - 105°C.
Min. limit: 20 - 50°C.
RESET PEAK VAL. [OK]
Resetting all the high values in the information menu.
SHUT DOWN BOILER N
Set boiler to standby mode (switched o).

menus
11
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Adjustment menu - with outdoor temperature compensation (UTK)
Adjustment menu - boiler with UTK - Window one
ĮMAX SET LIMIT 95°C
ĮMIN SET LIMIT 20°C
--------------------
RESET PEAK VALUE [OK]
-----------------
ECO, OUTDOOR TEMP+17°C
S H U T D O W N B O I L R N
- - ï ï ï ï ï ï - -
ĮMAX SET LIMIT 95°C
ĮMIN SET LIMIT 20°C
Setting range for temperature setpoint.
Max. limit: 50 - 105°C.
Min. limit: 20 - 45°C.
RESET PEAK VAL. [OK]
Resetting the values in the information menu.
ECO,OUTDOOR TEMP+17°C
Lowest temperature at which no heating is required. All boiler
power disconnected, the circulation pump is stopped.
Alternative ĮCP FUNCTION ECO in the
Installation menu must be selected for the ECO function
to be active and for temperature setting to be carried out
SHUT DOWN BOILER N
Set boiler in standby position (switched off).
Window two
- - î î î î î î - -
P1, T outside=+20: 20°C
P2, T outside=+15: 27°C
P3, T outside=+10: 33°C
P4, T outside= +5: 40°C
P5, T outside= 0: 45°C
P6, T outside= -5: 49°C
- - ï ï ï ï ï ï - -
Setpoint at outdoor
temperature:
20°C
→
15°C
→
10°C
→
5°C
→
0°C
→
-5°C
→
Window three
- - î î î î î î - -
P7, T outside=-10: 53°C
P8, T outside=-15: 57°C
P9, T outside=-20: 60°C
P10, T outside=-25: 62°C
P11, T outside=-30: 63°C
TEMP. ADJUSTMENT: 0°C
- MENU SELECTOR
Setpoint at outdoor
temperature:
-10°C
→
-15°C
→
-20°C
→
-25°C
→
-30°C
→
ĮTEMP. ADJUSTMENT 0°C
Alternative temperature, against normal temperature,
+/- adjustment of setpoint, parallel displacement.
The change is affected by a contact function connected
to terminal block J2, see point 32 “Control circuit”.
Heating curve
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11
+20 +15 +10 [phone]
70
60
50
40
30
20
80
Framledningstemperatur
Utomhustemperatur
Each setpoint, P1 - P11, is adjustable over the range
20 - 80°C

12 Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Window one
ĮCURRENT LIMIT x.xxA
CURRENT MARGIN x.xxA
MAX PWR (30) xxx.xkW
POWER SPEEDSTEP
EXT PWR LIMIT NO
EXT SET TEMP NO
CP FUNCTION NEVER
- - ï ï ï ï ï ï - -
Load switch
ĮCURRENT LIMIT x.xxA
ĮCURRENT MARGIN x.xxA
Setting values are calculated, for example:
Main fuse: 800 A
Current transformer: 1000/5
Boiler, EP 510 HT:17 kW/stage/24.5 A. See “Technical data”.
Current transformer's conversion ratio:
1000
5= 200
Current limit
main fuse current transformer's
conversion ratio =800
A200 = 4
Margin
size of power stage in ampere current
transformer's conversion ratio =24.5 A
200 = 0.12
ĮMAX PWR (30) 600.0kW
Selection of the power with which the boiler is to operate.
The figures in brackets show the number of stages.
ĮPOWER SPEEDSTEP
Quick increase/reduction of power in connection with checks
and acceleration of the delay when it is active. If the delay is
active, the display shows
ĮSPEEDING TIME BLOCK
Release the button and press it again if you want quick
increase/decrease.
ĮEXT PWR LIMIT NO
Stage limit with external signal, 0-100% of selected power,
“Max. POWER”.
NO: internal limit.
0-5V: limit with 0 - 5 V.
0-10V: limit with 0 - 10 V or potential-free blocking.
4-20mA: limit with 4 - 20 mA.
ĮEXT SET TEMP NO
Temperature setpoint via external signal.
NO: internal setpoint.
0-5V: nominal value with 0 - 5 V (0-170° C).
0-10V: nominal value with 0 - 10 V (0-170° C).
4-20mA: setpoint with 4-20 mA (0 - 170°C).
ĮCP FUNCTION NEVER
Operating method for circulation pump supplied with power
by the boiler:
NEVER: no pump operation/pump switched o
AUTO: The pump starts before power is connected and stops
one minute after all power has stepped out. If the
pump is not in operation, it is run once daily. In the
event of over temperature, the pump starts and is in
operation until the over temperature situation ends,
even if all power is disconnected.
ALWAYS:Pump always in operation.
ECO: Only with UTK, option. Pump stop with
maintenance operation, when the outdoor
temperature meets the set temperature according
to ECO, OUTDOOR TEMP +17°C in the
Adjustment menu
Installation menu

menus
13
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Window two
- - î î î î î î - -
ĮTIME BLOCK ENABLED
PEC MAX. LIMIT 200
OVER TEMP FUNCTION Rel
OVER TEMP LEVEL +10°C
--------------------
- - ï ï ï ï ï ï - -
- - î î î î î î - -
ĮTIME BLOCK ENABLED
PEC MAX LIMIT 200
O-TEMP FUNCTION Rel
O-TEMP LEVEL +10°C
EXT TEMP.ADJ NO
- - ï ï ï ï ï ï - -
ĮTIME BLOCK ENABLED
Limits power connection after a power cut which has lasted
longer than three minutes. See 'Delayed power connection'
under 'Operation and maintenance', options:
Switched o: no function.
Activated: delayed power connection.
ĮPEC MAX. LIMIT 200
Limit value, 0 - 500 quality factor, for PEC function alarm.
ĮO-TEMP FUNCTION Rel
ĮO-TEMP LEVEL +10°C
Over temperature function:
Rel: over temperature, 5 - 15°C, relative to setpoint.
Abs: absolute value for over temperature , 105 - 106°C
Temperature level for the over temperature function, range:
5 - 15°C when relative to setpoint is selected.
35 - 105°C for absolute temperature.
with UTK ĮExt. TEMP.ADJ NO
Will the function be used with closing or open contact,
alternative: No
J2→O open
J2→C closed
Installation menu
Window three
- - î î î î î î - -
ĮSINGLE
--------------------
- MENU SELECTOR
ĮSINGLE
Information, changes with series operation, option.

14 Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Information menu
RUNTIME 0h
PEAK BOLERTEMP xx°C
PEAK PCB-TEMP xx°C
ACTUAL PEC xxx
PEAK PEC xxx
ACTUAL CURRENT x.xxA
---------------------
ĮMENU SELECTOR
RUNTIME 0h
The time in hours for which the electronics were powered.
PEAK BOLERTEMP xx°C
The highest boiler temperature since the electronics were
last switced on.
PEAK PCB-TEMP xx°C
The highest temperature of the relay circuit board since the
electronics were last switced on.
ACTUAL PEC xxx
PEAK PEC xxx
Result of leakage current measurement. The value, 1 - 500,
is a quality factor, i.e. the lower the value, the better.
ACTUAL CURRENT x.xxA
Requires that the load guard current transformers are in-
stalled.
The current, measured by the secondary current transformer,
1 - 5 A is displayed. The actual current value is obtained
by multiplying the read value by the primary transformer´s
conversion ratio.

menus
15
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
This menu is only available on start after the electronics have
been without power.
Press when this screen is shown, while the arrows in the
bottom row disappear towards the centre.
VÄRMEBARONEN AB
EPxxx TL xxxV~ xxxx
vx.xx
ENGLISH
>>>>>>>>>><<<<<<<<<<
This window will then be displayed:
ĮENGLISH
* * PEC=1 * * (xxxx)
CONTRAST 20
BACKLIGHT 150
FACTORY SETTINGS
SPECIAL MENU ????
STB TEST
- - - E X I T - - -
ĮENGLISH
Language selection.
Available languages: Swedish, English and German.
*** PEC=0 *** (xxxx)
PEC = 1 PEC function active.
PEC = 0 PEC function disabled.
See ‘HIGH PEC!’ Under “Alarm-warning-information”.
The function is not reactivated automatically after
a power cut.
(XXXX)
Information to manufacturer.
CONTRAST 5
Adjusting window contrast.
BACKLIGHT 200
Adjustment of the backlighting of the window.
General menu
FACTORY SETTINGS
Reset to factory setting. YES = OK; NO = OTHER BUTTON
SPECIAL MENU ????
Manufacturer settings.
STB TEST
Only boiler with OTC function. Used to control the boiler’s
thermostats.

16 Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Operation and maintenance
Restart after power cut
The boiler does not restart automatically after a power cut.
To start the boiler, follow the instructions in the display.
Disconnection of the function must be evaluated in
collaboration with the end-user and accepted by the
accredited body that assesses the periodic monitoring
of the boiler. See "Electrical installation".
Power connection
The boiler uses binary power increase. Thirty stages are
achieved by connecting and disconnecting the power groups.
Delayed power connection after power cut
Power connection can be time restricted after a power cut,
that was longer than three minutes. When the delay is active,
the green indicator on the control panel flashes. Information
may be displayed in the display. The delay can be temporarily
disabled. See the Installation menu.
Quick increase/reduction
For quick increase/reduction, see the Installation menu.
Load guard
The load guard protects the main fuses against overload
by reducing the boiler's power. When the overload ceases,
the power is reconnected.
PEC function
By measuring the leakage current of the immersion heaters,
the function gives an early indication of a possible fault in the
immersion heaters and thus the possibility of action without
unplanned downtime.
In some installations, the measurement may give incorrect
readings, caused by other equipment connected to the
installation's piping and electrical system providing
vagabonded leak currents. If these currents get too high,
the boiler switches off even if there is nothing wrong with
the boiler. If this occurs, the PEC function should be turned
off. A point on insulation testing of the immersion heaters
should be added to the maintenance plan.
The break value for the PEC function is adjustable.
Safety valves
To maintain the safety function, the heating system's safety
valves must be operated regularly.
Over temperature protection
As a supplement to the temperature switches, the control
electronics have over-temperature protection whose aim
is to prevent as far as possible temperature switches
tripping. The protection disconnects all power in the event
of a temporary temperature increase that may occur as
a result of reduced flow following a pump stoppage.
Maintenance
After 500 hours of operation, the cable connec-
tions must be tightened with a torque wrench.
Check the power cables' connections every 2 years.
The control voltage is not broken by the load-
break switches! External voltage may occur.
Cooling fan
The boiler cooling fan is equipped with an air filter, which is
checked regularly. The interval depends on the environment
in which the boiler is installed, but at least once a year.
Draining
Always cut the power to the boiler and lock the
switches before the boiler water is drained!
9
10
Action in the event of a risk of freezing - frost protection
The boiler must not be in operation if you
suspect that any part of the heating system
is frozen. Call an installation engineer!
In severe cold, no part of the heating system must be turned
o, because there is a risk of frost bursting.If the heating
system must be switched o for long periods the system
should be drained, or the heating system water can be mixed
with maximum 30% glycol. When using a glycol mixture
the boiler power is reduced, or the through flow in the boiler
can be increased.If the heating system's water is mixed with
glycol, *it is important to check that the glycol contains
a suitable quantity of corrosion-protection additive.

for the user
17
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Operation and maintenance
Venting - water pressure
Regularly check that the water pressure is correct. Air may
be left in the system for a while after installation, for which
reason it should be vented a few more times.
The pressure in a heating system varies
with the temperature. Do not add water
unnecessarily!
Checking temperature switches
Stop the flow through the boiler. Adjust the break
temperature to 80°C, on the back of the thermostat.
6
7
°C
80
90
100
110
Standard boiler:
Adjust the boiler temperature setpoint to 90°C. When the
boiler temperature reaches the break temperature, the
thermostats should be triggered together with the load
break switch.
Boiler with UTK:
Press the STOP button so that the load break switch trips.
Reset the load break switch so that this window is displayed:
VÄRMEBARONEN AB
EPxxx xxxV~ xxxx
vx.xx
ENGLISH
>>>>>>>>>><<<<<<<<<<
Press when the arrows on the bottom row point towards
the middle, so that this window is displayed:
ĮENGLISH
* * PEC=1 * * (xxxx)
CONTRAST 20
BACKLIGHT 150
FACTORY SETTINGS
SPECIAL MENU ????
STB TEST
- - - EXIT - - -
Activate the function by selecting:
STB TEST
This window will then be displayed:
SINGLE T outside +XX°C
CP�
ACTUAL TEMP XX°C
OUTPUT XXX.X kW
TEMP.SET VALUE 90°C
--------------------
S T B - T E S T
When the boiler temperature reaches the break temperature,
the thermostats should be triggered together with the load
break switch.
Do not forget to readjust the thermostat break temperature
to 105°C when inspection is finished.
The break temperature must not be set lower than the
boiler temperature control's highest temperature!
Pressure guard(s) - option
High pressure guard
Set so that the trigger pressure is between the boiler's
normal operating pressure and the safety valves' opening
pressure.
Low pressure guard
Set so that the trigger pressure is slightly below the system
pressure when the system is not heated.
Adjustment
Xs Xs Xs

18 Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
At the same time as one of the indicators, red, yellow or
green, is flashing, the bottom line of the window alternates
between:
Į- MENU SELECTOR
and
PRESS OK FOR INFO
When is held down, the cause of the flashing indicator
is shown.
Red indicator flashing - Alarm
Buzzer alarm, output point 23 in "Control circuit". Requires
action and manual reset.
R1 TEMP SENSOR J1 (optional)
Pt100 boiler temperature sensor, point 29 in ”Control circuit”.
Cause: Short-circuit, interruption or not connected.
Action: Check, replace.
R2 TEMP SENSOR J2 (optional)
Pt100 temperature sensor, point 30 in ”Control circuit”.
Cause: Short-circuit, interruption or not connected.
Action: Check, replace.
R3 TEMP SENSOR J12
Boiler temperature sensor, point 25 in ”Control circuit”.
Cause: Short-circuit, interruption or not connected.
Action: Check, replace.
R4 TEMP SENSOR J14*J9/3 (optional)
Secondary temperature sensor, point 28 in ”Control circuit”.
Cause: Short-circuit, interruption or not connected.
Action: Check, replace.
R5 TEMP SENSOR J13 (optional)
Temperature sensor cooling fan, point 26 in ‘Control circuit’.
Cause: Short-circuit, interruption or not connected.
Action: Check, replace.
Alarm - warning - information
R6 TEMP SENSOR J3 (optional OTC)
Outdoor temperature sensor, point 33 in ‘Control circuit’.
Cause: Short-circuit, interruption or not connected.
Action: Check, replace.
R7 TEMP SENSOR, POWER
Temperature sensor on power circuit board.
Cause: Short-circuit or interruption.
Action: Check, replace power circuit board
R8 TEMP SENSOR, PANEL
Temperature sensor on panel circuit board.
Cause: Short-circuit or interruption.
Action: Check, replace panel circuit board
R9 HIGH PEC
Reason: The PEC value is higher than the set break limit.
The function measures the boiler's leakage current,
in order to give an early indication of a possible
electrical heating fault. In some systems, the
measurement may give an incorrect measurement
value, caused by vagabond leak currents in the
plant's piping and electrical systems. See ‘Operation
and Maintenance, PEC function’.
Action: Check: Current and Highest PEC value in Information
menu and PEC alarm limit in Installation menu. If the
current PEC value is higher than the alarm limit, when
no power is switched on, the cause is located outside
the boiler. The alarm limit should then be raised
approximately 50 units above the highest measured
PEC value. The external leakage current should be
identified and fixed.If the current PEC value is lower
than the alarm limit, the fault may be in the boiler.
Check:
- Acknowledge the alarm by cutting the control
voltage for 10 seconds.
- Allow the boiler to step in, while reading the
current PEC value in the Information Menu.
- To determine which immersion heater is triggering
the PEC alarm, each individual immersion heater
in the power group must be insulation tested.
- If the boiler functions normally when power is
switched on, without triggering PEC, the leakage
current comes from an external source.
If the cause is not due to the boiler, the PEC function can
be temporarily deactivated pending appropriate action.
See "General Menu"

for the user
19
Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
Alarm - warning - information
R10 HIGH TEMP, POWER
Cause: High temperature of power circuit board, >30°C.
Action: Check the cause. Highest permitted ambient temper-
ature is ≤40°C.
Check that the air filter of the cooling fan is not
clogged.
R11 HIGH TEMP, PANEL
Cause: High temperature of panel circuit board.
Action: Check the cause. Permitted ambient temperature is
≤40°C. Check that the air filter of the cooling fan is
not clogged.
R12 LOW WATER LEVEL, TANK
Cause: Low water level in the boiler.
Action: Check the cause, add water and vent the system.
R13 SEE M A N U A L
Cause: A guard, high, low or temperature, has tripped
without the power switch being tripped.
Action: Check the cause.
Yellow indicator flashing - warning
Automatic reset when the cause has ceased.
Y1 PEC
Cause: Increasing PEC values, leak current.
Action: See R9, High PEC.
Y2 OVERTEMPERATURE
Cause: The boiler temperature is higher than the boiler
temperature value.
Action: Check that the boiler has sufficient flow and that all
necessary valves are open.
Check the setting for over temperature.
Y3 WATER LEVEL
Cause: Variations in the signal from the boiler's level sensor.
Action: Check the cause, add water and vent the system.
Green indicator flashing - information
Something is preventing power increase/decrease.
Automatic reset when the cause has ceased.
G1 DELAY
Cause: Delayed power connection after restart after
power cut.
G2 LOAD GUARD
Cause: Load guard limits power increase/decrease.
G3 EXTERNAL ANALOGUE LIMIT
Cause: The boiler's power increase/decrease is limited
by an external setpoint or stage limit.
G4 MIN/MAX LIMIT
Cause: The boiler temperature is max/min limited.

20 Värmebaronen 400V3~: EP 450, -510, -540, -600, -700 TL / 690V3~: EP 600, -750 TL
When a guard in the safety circuit is triggered,
the display shows which guard or guards has/have
been triggered.
The boiler's load-break switches are always triggered
when a guard is triggered.
A buzzer alarm is issued from the boiler and a red
indicator flashes on the boiler's panel.
H pressure guards, high pressure guards, items 47 and 48.
L pressure guard, low pressure guard, item 49.
Thermostats, thermostats, items 6 and 7.
Switches, load-break switches, items 9 and 10.
Always check the cause of a guard being
triggered! If the guards are triggered
repeatedly, the cause must be fixed!
Reset must take place in the order displayed
in the window!
Depending on the cause, the following may be displayed:
ACTUAL TEMP 70°C
SWITCH IN 0 POSITION
OR TRIGGERED
PUT SWITCH IN ON
POSITION
ACTUAL TEMP 70°C
SWITCH & TEMP. GUARD
ARE TRIPPED
RESET 1.TEMP. GUARD
2.LOAD-BREAK
ACTUAL TEMP 70°C
SWITCH & TEMP. GUARD
& H PRESSURE GUARD
ARE TRIPPED
RESET 1.TEMP. GUARD
2.H-PRESSURE
3.LOAD-BREAK
ACTUAL TEMP 70°C
SWITCH & TEMP. GUARD
& L PRESSURE GUARD
ARE TRIPPED
RESET 1.TEMP. GUARD
2.L-PRESSURE
3.3.LOAD-BREAK
ACTUAL TEMP 70°C
SWITCH &
H-PRESSURE GUARD
ARE TRIPPED
RESET 1.H-PRESSURE
2.LOAD-BREAK
ACTUAL TEMP 70°C
SWITCH &
L-PRESSURE GUARD
ARE TRIPPED
RESET 1.L-PRESSURE
2.LOAD-BREAK
ACTUAL TEMP 70°C
SWITCH &
& H-PRESSURE GUARD
& L-PRESSURE GUARD
ARE TRIPPED
RESET 1.H-PRESSURE
2.L-PRESSURE
3.LOAD-BREAK
ACTUAL TEMP 70°C
SWITCH & TEMP.GUARD
& H-PRESSURE GUARD &
L-PRESS. ARE TRIPPED
RESET 1.TEMP. GUARD
2.L-PRESSURE
3.H-PRESSURE
4.LOAD-BREAK
Boiler shares safety equipment
In a system in which the boiler shares safety equipment
with other boilers in the system and this safety equipment
is triggered, only this window can be displayed.
ACTUAL TEMP 70°C
SWITCH IN 0-POSITION
OR TRIPPED
PUT SWITCH IN ON-
POSITION
Alarm - load-break switches and safety guards