Vektek Guardian User manual

PL‐3302REV.P08IAWECNN/A
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©Copyright1986‐2010byVektek,Inc.
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VEKTEK,INC.
1334EastSixthAvenue
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Emporia,KS66801
18009920236
www.vektek.com

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
Page|2of39
©Copyright1986‐2010byVektek,Inc.
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Vektek,Inc.reservestherighttochangespecificationswithoutnoticeinanongoingproduct
improvementprocess



Vektek,Inc.
1334EastSixthAvenue
Emporia,KS66801
1‐800‐992‐0236
[email protected]
www.vektek.com


VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
Page|3of39
©Copyright1986‐2010byVektek,Inc.
™
TableofContents
QuickStartUsersGuide ...................................................................................................7
MACHINERECEIVER ...............................................................................................................................7
PoweringtheMACHINERECEIVER ................................................................................................................9
PalletIDs.............................................................................................................................................................9
INCYCLE ...........................................................................................................................................................10
Outputs..............................................................................................................................................................10
Pairing ...................................................................................................................................................13
InstallingFixtureTransmitter...........................................................................................................14
MountingConsiderations ..............................................................................................................................14
Overview............................................................................................................................. 16
UsingtheMACHINERECEIVER.................................................................................... 16
INCYCLE.................................................................................................................................................16
Idle..........................................................................................................................................................17
PalletMenu ...........................................................................................................................................18
EditPalletName: .............................................................................................................................................18
StorePallet .......................................................................................................................................................18
DeletePallet .....................................................................................................................................................19
AdminMenu..........................................................................................................................................20
AddPallet .........................................................................................................................................................20
Diagnostics(PasswordProtected) ..............................................................................................................21
Settings(PasswordProtected).....................................................................................................................22
FaultedPallets .................................................................................................................................................24
StoredPallets...................................................................................................................................................25
PalletInfo .........................................................................................................................................................25
MACHINERECEIVERWiring ........................................................................................ 27
PinDescriptions ...................................................................................................................................27
WiringSpecifications ..........................................................................................................................28
FIXTURETRANSMITTERM8WiringDescription................................................. 29
AdditionalLogicInformation.............................................................................................................29

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
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©Copyright1986‐2010byVektek,Inc.
Maintenance .....................................................................................................................30
MACHINERECEIVERParts ..................................................................................................................31
FIXTURETRANSMITTERParts ...........................................................................................................32
Specifications.................................................................................................................... 33
CertificationInformation............................................................................................. 33
FCCCompliance ....................................................................................................................................33
FCCMachineReceiverAntennaInformation.............................................................................................33
IndustryCanada(IC)Compliance .....................................................................................................34
ICMachineReceiverAntennaInformation ................................................................................................34
Troubleshooting .............................................................................................................. 35
AppendixA:DiscreteSettingPalletManagementTable .................................. 37
MACHINERECEIVERDiscreteSettingManagementTable ............................................................37
AppendixB:BinarySettingPalletManagementTable ..................................... 38
MACHINERECEIVERBinarySettingManagementTable ...............................................................38
NOTES:................................................................................................................................. 39

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
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©Copyright1986‐2010byVektek,Inc.
TableofFigures
Figure1:Guardian™Hardware ..................................................................................................................... 7
Figure2:MACHINERECEIVERmountingdimensions ................................................................................... 7
Figure3:MACHINERECEIVERWiring............................................................................................................ 8
Figure4:StartUpScreens........................................................................................................................... 11
Figure5:PasswordScreen ..........................................................................................................................12
Figure6:PasswordScreen ..........................................................................................................................13
Figure7:PairingScreen .............................................................................................................................. 13
Figure8:PalletAddedScreen ..................................................................................................................... 13
Figure9:FIXTURETRANSMITTERmountingdimensions............................................................................15
Figure10:IN‐CYCLEScreen ......................................................................................................................... 16
Figure11:IN‐CYCLEScreenw/ExternalWarning....................................................................................... 17
Figure12:MainScreen ............................................................................................................................... 17
Figure13:MainScreenw/ExternalWarning ............................................................................................. 17
Figure14:EditPalletNameScreen............................................................................................................. 18
Figure15:StorePalletScreen.....................................................................................................................18
Figure16:DeletePalletScreen...................................................................................................................19
Figure17:ConfirmDelete...........................................................................................................................19
Figure18:AddPalletScreen ....................................................................................................................... 20
Figure19:PalletAdded...............................................................................................................................20
Figure20:DiagnosticsMenu....................................................................................................................... 21
Figure21:InputStatusScreen .................................................................................................................... 21
Figure22:RelayStatusScreen.................................................................................................................... 21
Figure23:RelayPosition.............................................................................................................................22
Figure24:SettingsMenu ............................................................................................................................22

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
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©Copyright1986‐2010byVektek,Inc.
Figure25:InputModeScreen ....................................................................................................................22
Figure26:SwitchTypeScreen ....................................................................................................................23
Figure27:ChannelSetScreen ....................................................................................................................23
Figure28:ChannelAdjustScreen ...............................................................................................................24
Figure29:FaultedPalletsMenu ................................................................................................................. 24
Figure30:StoredPalletsMenu................................................................................................................... 25
Figure31:PalletInfoMenu.........................................................................................................................25
Figure32:PalletInfoScreenDescription.................................................................................................... 25
Figure33SignalStrengthChart .................................................................................................................. 26
Figure34LinkQualityChart........................................................................................................................ 26
Figure35:MachineReceiverCableWiring ................................................................................................. 27
Figure36:Input/OutputSpecifications....................................................................................................... 28
Figure37:FIXTURETRANSMITTERWiring ..................................................................................................29
Figure38:SignalLogicChart ....................................................................................................................... 29
Figure39:FIXTURETRANSMITTERw/batterydoorremoved....................................................................30

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
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©Copyright1986‐2010byVektek,Inc.
QuickStartUsersGuide
CongratulationsonpurchasingtheVektekGuardian™!Thefollowingisastepbystepquickstart
instructionguidetohelpyougettheGuardian™upandrunningwithease.

TheGuardian™systemsincludes:FixtureTransmitterP/N33‐0110‐09,MachineReceiverP/N33‐
0110‐08,MachineReceiverCableandpairingtool(includedwithMachineReceiver).Require
VektekPressureSwitchP/NS7‐0750‐00(soldseparately)foroperationinhydraulicapplications.

Figure1:Guardian™Hardware
MACHINERECEIVER
Step1:MounttheReceivertotheCNCmachineinalocationeasilyviewedbytheoperator.Below
aredimensionsforthemountingholes(Nottoscale)
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NOTE:TheMACHINERECEIVERisasealedunitbutnotdesignedtobemounted
withinthemachineenvironment.
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Figure2:MACHINERECEIVERmountingdimensions

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
Page|8of39
©Copyright1986‐2010byVektek,Inc.
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Step2:ConnectthecabletotheReceiverviatheFemaleDB25connector.Routethecableto
machinetoolcontrolselectricalenclosure.Findaentrancetotheenclosureanddetermine
thelongestruncableneeded.Cutthecabletolength,anddiscardexcesscable.Remove
cableouterinsulationasneeded.
Step3:UnplugtheMACHINERECEIVERbeforecontinuing.
Step4:SeetheBasicMACHINERECEIVERWiringbelowtocompleteinstallation.
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ReadandunderstandthissectionfullybeforeattemptingtowiretheGuardian™MACHINE
RECEIVER.Ifanyofthewiringinformationremainsunclearafterreadingthissection,
pleasecontactVektekat18009920236

BasicMACHINERECIEVERWiring
ThissectionwillcoverthebasicinformationneededtohookuptheMACHINERECEIVER.Belowis
thewiringchartfortheMACHINERECEIVER.

Figure3:MACHINERECEIVERWiring

VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
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©Copyright1986‐2010byVektek,Inc.
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PoweringtheMACHINERECEIVER
Thereare7wiresneededtopowertheunit.Theseareillustratedbelow.

Provide+10‐24VDCtothefollowing:
Pin19‐BLUE/RED
Pin20‐RED/GREEN
NOTE:Thewirescanbetiedtogetherandhookedtothesamesource.A1ampfast
actingfuseisrecommendedforprotectionoftheMACHINERECEIVER.

Connectthefollowingto0Volts:
Pin1‐BLACK
Pin7‐WHITE/BLACK
Pin13‐RED/WHITE
Pin14‐GREEN/WHITE
Pin25‐GREEN/BLACK/WHITE
Note:Allfivewirescanbetiedtogetherandconnectedtothesamesource.Ifthe
installationpreventstheuseofallfivewires,theunitwillstilloperatewithonlyone
connected.
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PalletIDs
ThenumberofPalletIDsneededdependsonthenumberofFIXTURETRANSMITTERStobe
usedontheMACHINERECEIVERbeingwired.Forsystemsusing8FIXTURETRANSMITTERSor
less,onePalletIDwillbeneededperFIXTURETRANSMITTERandtheMACHINERECEIVERInput
ModewillbesetasDiscrete.FortheDiscreteorBinarysetting,Pallet1isidentifiedwiththe
INCYCLEinputonly.
Example:A2palletmachinewillusethepinsillustratedbelowtoidentifypallets.
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VektekGuardian™User’sguide
PL3302Rev.P08IAWN/A
Page|10of39
©Copyright1986‐2010byVektek,Inc.
INCYCLEonlyisontheMACHINEREVCEIVERselectsPallet1.WhenbothINCYCLEand
PALLETID1areprovided,theMACHINERECIEVERselectsPallet2.TheadditionalPallet
IDsdonotneedconnectedforthisapplication.
Forsystemsusingmorethan8FIXTURETRANSMITTERSperMACHINERECEIVER(Input
Mode=Binary),pleaseseethePalletManagementTableinAppendixAforthepinsrequiredto
identifyindividualFIXTURETRANSMITTERS.

NOTE:TheInputCommonwillneedtobewiredtocompletethecircuitforthepalletIDs..All
theinputsareillustratedbelow.

 ForMachineOutputsproviding24Volts:
ConnecttherequiredPalletIDstoMachineOutputs
ConnectbothPin15(BLUE/WHITE)andPin24(RED/BLACK/WHITE)to0
Volts
ForMachineOutputsproviding0Volts:
ConnecttherequiredPalletIDstoMachineOutputs
ConnectbothPin15(BLUE/WHITE)andPin24(RED/BLACK/WHITE)tothe
+DCsourceofthecontrol.

INCYCLE
 IN‐CYCLEwillbeconnectedidenticaltothePalletIDs(i.e.PalletIDs=Sourcing/IN‐
CYCLE=sourcing).

Outputs
 TheoutputsoftheMACHINERECEIVERcanprovideasourcingorsinkingsignal.Forbasic
installations,theMAINCONTACTwillbetheonlyoutputneededformachineshutdown.The
additionaloutputsprovidediagnosticinformationorsignalsforadditionalalarms.

Basichookupwiththemaincontactonlyisshownbelow.Alladditionalcontactsusedwill
providethesametypeofsignal(sourcing/sinking)astheMainContact.

NOTE:TheRelayCommonwillneedtobewiredtocompletethecircuitfortheGuardian
outputs.
