Ventus VS 21-150 CG 0-1 User manual

EN
Control gear for Exhaust Air-Handling
Units (EAHU)
VS 21-150 CG 0-1
VS 180-300 CG 0-1
VS 400-650 CG 0-1
Operation and Maintenance Manual
DTR-CG-ver. 1.7 (09.2021)

www.vtsgroup.com
The control gear complies with European Standard
IEC/EN 60439-1 + AC Standard Switchboards and low-voltage control gears
EN

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Table of Contents
I. USER'S MANUAL ........................................................................... 2
1. DESCRIPTION OF CONTROLS .......................................................................................................2
1.1. VS 21-150 CG-0-1 and VS 180-300 CG 0-1 Control Gear .............................................................2
1.2. Main Power Switch .........................................................................................................................2
1.3. Control Panel ..................................................................................................................................2
1.4. Detailed description of signal lamps ...............................................................................................2
2. OPERATION ..................................................................................................................................... 3
II. ADVANCED INSTRUCTIONS ........................................................ 4
3. DETAILED DESCRIPTION OF THE CONTROL GEAR .................................................................. 4
3.1. EAHU Output Control......................................................................................................................4
3.2. EAHU Start Control Signals ...........................................................................................................5
3.3. Order of Control Channels ..............................................................................................................5
3.4. Damper Control .............................................................................................................................5
3.5. EAHU Start Confirmation for Remote Equipment ..........................................................................5
3.6. Filter Check ....................................................................................................................................5
4. TECHNICAL SPECIFICATION .........................................................................................................6
4.1. Construction .................................................................................................................................... 6
4.2. Operation parameters .....................................................................................................................6
4.3. Parameters of protection elements of the VTS-E-0006 electric module ........................................6
4.4 Parameters of the 230/24V transformer protection modules ..........................................................6
5. DESCRIPTION OF EAHU AUTOMATICS ........................................................................................ 7
5.1. Interaction of EAHU with CO Detection Modules ............................................................................7
5.2. Connecting control components .....................................................................................................7
5.3. Required Conductors ......................................................................................................................7
5.4. Connecting Power Supply to Control gear and Converters ...........................................................8

User’s manual
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I. USER'S MANUAL
1. DESCRIPTION OF CONTROLS
1.1. VS 21-150 CG-0-1, VS 180-300 CG 0-1 and VS 400-650 CG 0-1 control gears
Application:
EAHU Operation Control in Ventilation Systems.
Range of operation:
The control gear works with exhaust systems equipped with
-frequency converters for VS 30-150 CG 0-1 , VS180-300 CG
0-1 and VS400-650 CG 0-1
VS180-300 CG 0-1 oraz VS400-650 CG 0-1
- EC motors for VS ... CG 0-1
which comply with standard VTS Clima control applications.
1.2. Main Power Switch 1.3. Control Panel


I
II
III
I
II
III
REMOTE
READY
24V DC
CO
I
Function:
Switching-on Power of the Control Gear.
Element Function
24V DC
Control circuits supply LED +24V
READY
Ext. start permission LED

REMOTE
Remote control LED
1.4. Detailed description of signal lamps
CO
Control LED indicating control from the
CO detection module


Blinking of the control determines the
detector's alarm status. Control module
sets the EAHU at speed III.
When the alarm is reset, the control gear
returns to the normal mode.

I
II
III
Local fan speed adjuster
!
Fan speed may vary from
the set speed, depending on
signals from CO detection
module and remote control
signal (see: Chapter 2).


The LED lighting-up indicates a fire alarm
or a converter failure. The control module
stops the unit.
After troubleshooting clear the alarm by
turning off the power and switch on again
using the Q1 mains switch of the control
gear.
I
II
III
LEDs indicating fan speed

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1.4. Detailed description of signal lamps 1.3. Control Panel
I
II
III
speed
I
I
II
III
speed
II

I
II
III
speed
III
The EAHU operation at a
given speed is indicated by
the number of LEDs placed at
the fan symbol.


Alarm LED

Filters contamination warning LED
Control gear lighting status LED
REMOTE
Signal confirmation of speed I, II or III at the
remote control terminal.

I
Light switch
CO
Signal confirmation of speed I, II or III or
alarm confirmation at the CO detector
module terminal.

Light switch
2. OPERATION
CAUTION!
!
Operation of the exhaust unit is stopped by a fire alarm or failure of the fan motor converter for AC motors.
For EC motors there is no such alarm, therefore a connection loop is required for alarm X3.27 and X3.28 - please
see connection diagrams
Each of this event requires fixing the cause of the alarm and resetting the memory of the electronic module by
turning off and switching on again the Q1 mains switch of the control gear.
Function Condition Operation
EAHU Start-up
Local fan speed adjuster

I
II
III
setting I, II or III
Each of the three control signals:
- local
- remote
- from the CO detector
may, independently from the others, have value of I, II or III speed.
The VS 21-150 CG-0-1 electronic module of the control gear chooses the
highest value and sends it to the output controlling the fan speed.
!
1. Signals of local and remote controlling may be blocked if
the external start permission signal ESP is not set active. In
such a case the EAHU is controlled only by a signal of the CO
detection module.
2. If connecting external control signal ESP is not intended, move
both slider connectors S1, located on the VTS-E-0006 electronic
module PWB, to the ON or 1 position in order to enable local and
remote control function.
Remote control signal at
speed I, II or III
CO detector signal about
exceeding threshold I, II or
III of gas concentration
CO detector failure signal
For safety regulations concerning people staying in the building, the CO
detector failure results in functioning of the EAHU at the maximum speed.
This way quick air exchange is enforced, which minimizes the risk of
influence of the harmful gas.

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II. ADVANCED INSTRUCTIONS
CAUTION!
!
All works related to the inner elements of the control gear should be carried out with the power of external control
circuits turned off by means of the X3 strip. Even if the mains switch Q1 of the control gear is turned off, some external
circuits control voltage may be present at the X3 strip.
3. DETAILED DESCRIPTION OF THE CONTROL GEAR
3.1. EAHU Output Control
The VTS-E-0006 electronic module of VS...CG-0-1 control gears enables gradual adjustment of exhaust AHUs’ air capacity by means of
selecting one of three, previously programmed , reference frequencies of 2U1 to 2U4 inverters (two inverters can appear in AHUs over
VS150, four inverters can appear in AHUs over VS 300).
Converter control output X3:1  X3:5 consists of four voltage-free operating contacts with a joint COM terminal. Number of output circuit
contacts shorted with COM terminal decides about functioning of the converter as well as speed selection.
!
Stimulation of converter inputs is carried out by its internal charger.
Status of control output Converter operation
X3:2 START -
X3:3 FC I -
X3:4 FC II -
X3:5 FC III -
Converter stopped
X3:2 START x
X3:3 FC I x
X3:4 FC II -
X3:5 FC III -
Converter started, speed I
X3:2 START x
X3:3 FC I x
X3:4 FC II x
X3:5 FC III -
Converter started, speed II
X3:2 START x
X3:3 FC I x
X3:4 FC II x
X3:5 FC III x
Converter started, speed III
Control of converter's speed depends on the signals coming from three requesting channels, which may be disconnected from the
module.
Source of control Control channel;
Connection place Function
Local control LOC - channel 1
connection J12
Exhaust fan speed can be controlled from the front of the control gear.
Remote control
RC – channel 2
X3:13  X3:16
Exhaust fan speed can be controlled through remote control signal coming from
e.g.: switch, supply unit controller, master control system.
CO – channel 3
X3:6  X3:10
Exhaust fan speed can be controlled through CO detection module, depending
on CO concentration in a room.
Processing of alarm signal from the CO detection module is an additional
function of this channel. In case of the CO detector alarm, the EAHU will operate
at maximum, speed.
!
Signal of set frequency for the 2U1 to 2U4 converters equals the highest input set signal LOC, RC and CO.
EC MOTORS
EC motors require the use of a module to convert the switched signal - binary to 0-10V analog signal. Speed setting for gears I and II is
done using the potentiometers on the module. Gear III is always set to the maximum engine speed - 10V control signal. Direct voltage +
10VDC is applied to terminal X3.1. The voltage is switched and fed to the inputs module. A 0-10V signal appears at the output according
to the running gear. The module detects the situation setting by means of potentiometers smaller signals for gear II in relation to I. In
such a situation the red LED flashes (state of error) and the output will show a 0V signal (engine stop).
When using the EC-PCB (1-2-1209-0062) expansion board to control the unit, the DIP-SWITCH located on it should be properly set to
ensure correct communication with EC motors:
-supply unit (motors with Modbus addresses in the range of 40-49): DIP_5 = 1, DIP_6 = 0
-extraction unit (motors with Modbus addresses in the range 50-59): DIP_5 = 1, DIP_6 = 1
In the default configuration, the other switches should remain in the 0 position.
The control rules for the switchgear are identical to those for an AC motor with a frequency converter.

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3.2. EAHU Start Control Signals
VTS-E-0006 module is equipped with three special terminals monitoring start-up of the EAHU.
Source of control Control channel;
Connection place Function
Remote control
ESP – channel 4
X3:25  X3:26
External start permission – lack of the permission, blocks the control signals
coming from channel no 1 (LOC) and no 2 (RC).
Starting-up and output control of the EAHU is only accessible through the CO
channel (the CO detection module input).
!
In case when connecting an external ESP control signal is not
intended, move both slider connectors S1, located on the VTS-E-0006
PWB, to the ON position.
ALARM – channel 5
X3:11  X3:12
Fire sensor signal - the highest priority – interruption of sensor circuit blocks all
remaining control channels and stops the EAHU.
!
The input is equipped with memory module. Operation of the exhaust
unit after a fire alarm requires fixing the cause of the alarm by turning
off and switching on again the Q1 mains switch of the control gear.
FC ALARM – channel 6
X3:27  X3:28
Failure signal of frequency converter. Priority of this channel is the same as the
input of fire sensor - interruption of FC ALARM circuit blocks all control channels
and stops the exhaust unit.
!
1. List of events which triggers the alarm to stop the exhaust unit
depends on properties and configuration of the converter.
2. The input is equipped with memory module. The exhaust unit start-
up after converter alarm event requires fixing the cause of the alarm
and turning off and switching on again the Q1 mains switch of the
control gear.
3.3. Order of Control Channels
AND
OR
LOC
RC
ESP
CO
ALARM
FC ALARM
2U1
OR
AND
AND
x
y
AND z
OR
x
y
z
xyz
000
011
101
111
xyz
000
010
100
111
3.4. Damper Control
M2 damper opening request is set at the same time as the 2U1 to 2U4 converters start signal. Operating contact controlling the damper
provides the X3:20 terminal with 24V AC in relatiobn to the X3:21 terminal.
3.5. EAHU Start Confirmation for Remote Equipment
Activation of a single voltage-free switching contact marked START CONFIRMATION is done in parallel with setting the 2U1 to 2U4
converters start signal. The contact is provided to the X3:22 ÷ X3:24 terminals.
!
1. The EAHU operation confirmation signal indicates that the control system is working properly but it does not control and
guarantee the performance of the air exhaust system. The VS...CG-0-1 control gears do not control the air flow in the
exhaust system and do not detect e.g.: blockage of the air damper.
2. Rated parameters of the START CONFIRMATION contact: 24V AC/DC, current 2A
3.6. Filter Check
Terminals X3:29  X3:32 are designed for connecting pressure control units: 2S1H and 2S2H. A contact shorting of any pressure control
unit activates the filter contamination warning LED located at the control gear front panel.
!
Contamination of filter does not influence controlling of the EAHU. The pressure control inputs are used exclusively for
indicating filter contamination status and prompting their replacement.

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4. TECHNICAL SPECIFICATION
4.1. Construction
casing with control panel and mains switch
main internal elements
- short-circuit protection assembly
- connection units
- VTS-E-0006 electronic module
weight 5,3 kg
dimensions 460x340x170
4.2. Operation parameters
system TN
rated power supply voltage U33400 V or 1 x 230 V
rated insulation voltage Ui400 V
rated impulse withstand voltage Uimp 2,5 kV
rated short-time withstand current Icw for respective circuits - effective value of alternating-
current component withstood during 1 s i.e.: short-circuit current expected at connecting
voltage of
6 kA
rated peak withstand current (ipk) at cos= 0,5 10,2 kA
rated short-circuit current 6 kA
coincidence factor 0,9
rated frequency 50 Hz  1Hz
protection class IP54
acceptable operating temperature 0  50C
supply voltage of control circuits 24 V AC
EMC environment 1
4.3. Parameters of protection elements of the VTS-E-0006 electric module
F11 Protection module of power supply circuit of the CO detection module. Parameters: ceramic fuse-element, size 520mm T
1.25A.
!
The CO detector circuit is designed for 230V AC power supply!
F12 Protection module of the EAHU lighting. Parameters: ceramic fuse-element, size 520mm T 1.25A.
F13 Protection of main module circuits, i.e.: electronic elements and modules, inputs and outputs and control panel. Parameters:
ceramic fuse-element, size 520mm F 800mA
4.4 Parameters of the 230/24V transformer protection modules
F1 ceramic fuse-elements size 5x20 mm T 1,25A
CAUTION!
!
1. Power supply requirement of the control gear depends on applied frequency converter. The control gear requires
3x400V/50Hz or 1x230V/50Hz power supply from the main switchgear equipped with the mains switch and appropriate
protection of the control gear feeders.
2. Connection and start-up of the control gear should by done by qualified personnel only.
3. The control gear is designed for indoor use.

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5. DESCRIPTION OF EAHU AUTOMATICS
5.1. Interaction of EAHU with CO Detection Modules
The CO detection modules should be connected in parallel from the power supply side and alarm contacts side. If a detector detects
concentration of CO exceeding a threshold, then EAHU will start operating.
!
Rated parameters of the protection unit mounted on the VTS-E-0006 electric module PWB have to be taken into account (see
page 3.3).
5.2. Connecting control components
!
Control components should be connected as shown on the Electric Diagram
No Location of cable connection Unit (group) Diagram ref no. Conductor
type
Cross-section
[mm2]
1. Joint terminal of converter control
[2] converter
[2] / COM
[2]
11
2. Initiating signal for frequency converter [2] / START 11
3. Speed I signal for frequency converter [2] / FC I 11
4. Speed II signal for frequency converter [2] / FC II 11
5. Speed III signal for frequency converter [2] / FC III 11
6. Frequency converter alarm contact FC ALARM 21
7. Joint terminal for CO detector
CO detector
N1F / 24V DC 11
8. CO detector contact indicating exceeding of the first
threshold of CO concentration
N1F / CO I 11
9. CO detector contact indicating exceeding of the second
threshold of CO concentration
N1F / CO II 11
10. CO detector contact indicating exceeding of the third
threshold of CO concentration
N1F / CO III 11
11. CO detector contact indicating unit's failure N1F / CO ALARM 11
12. Joint terminal for remote control
Remote
control
adjuster
Q2 / 24V DC 11
13. Remote control contact – speed I Q2 / RC I 11
14. Remote control contact – speed II Q2 / RC II 11
15. Remote control contact – speed III Q2 / RC III 11
16. Alarm contact of fire protection control ALARM 21
17. EAHU lighting E1 21
18. Damper actuator 2Y1 31
19. Operation confirmation voltage-free contact NO type X3:23 – X3:22 21
20. Operation confirmation voltage-free contact NC type X3:23 – X3:22 21
21. External initiating signal ESP 21
22. Pressure control contact of initial filter 2S1H 21
23. Pressure control contact of secondary filter 2S2H 21
5.3. Required Conductors
Conductor
type Figure Description Parameters
[1] Control cables with copper conductors,
shielded with copper wires, PCV insulated.
Rated voltage: 300/500 V Operating temperature:
-40 up to 70°C
[2] Multi-conductor cables, single- or multi-wire
copper conductors, PCV insulated.
Rated voltage: 450/750V Operating temperature:
-40 up to 70°C

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5.4. Connecting Power Supply to Control gear and Converters
Connect power leads of the control gear and frequency converter of the fan drive according to the Electric diagram.
The wire cross-sections has been selected for long-term current capacity according to the Picture, for three load
conductors. Due to the protection selectivity, length, cable placement method and short-circuit currents, revise the
feeders' cross-sections in the table below.
Motor power/
frequency
converter
Motor
rated
current
Protection of
frequency
converter
Converter
feeder
[2]
Motor
feeder
[1]
Control
gear feeder
[2]
Control gear
rated
current
[kW] [A] 1x230V/50Hz
¨ - 3x230V/50Hz MicroDrv VLT [mm
2
] [mm
2
] [mm
2
][A]
0,75 3
gG16/1
3x1,5 4x1,5 3x2,5 4,5
1,1 4,5
gG16/1
3x1,5 4x1,5 3x2,5 6
1,5 6
gG25/1
3x2,5 4x1,5 3x4 7,5
2,2 8
gG25/1
3x2,5 4x1,5 3x4 10
¨ – 3x400V/50Hz 3x400V/50Hz
3,0 6
gG16/3
4x2,5 4x2,5 5x4 6 / 6 / 7,5
4,0 8
gG16/3 4x2,5 4x2,5 5x4 8 / 8 / 9,5
5,5 11
gG20/3 4x2,5 4x2,5 5x4 11 / 11 / 12,5
7,5 15
gG25/3 4x2,5 4x2,5 5x6 15 / 15 / 16,5
11,0 21 gG35/3 4x4 4x4 5x6 21 / 21 / 22,5
15
2x 11,0
2x 7,5 21 5x104x2,54x2,5 5x164x44x4 34 / 34 / 35,5gG25/3 46 / 46 / 47,5gG35/3
4x 7,5 15 5x254x2,54x2,5 64 / 64 / 65,5gG25/3
4x 11,0 21 5x354x44x4 88 / 88 / 89,5gG35/3
0,37 2,37 3x2,53x1,5- 0/ 0/4,5gG16/1
0,75 3,88 3x2,53x1,5- 0/ 0/6,5gG16/1
2x0,37 2x2,37 3x2,53x1,5- 0/2,5/4,5gG16/2
2x0,75 2x3,88 3x2,53x1,5- 0/ 4/6,5gG16/2
1x230V/50HZ EC motor

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0187691 5432

I
II
III
III III
OC ETOMER YDA
E
R
CDV42
1
M2 ~1
NLPE GND
010V
IN1
COM
IN2
24V
AC/DC
1-2-1209-0062
GND
010V
10V
AN1
GND
OR
1x230V
3x400V
1-2-1203-1002
Electrical diagram of the VS ... CG 0-1 control gear with x 1 EC motor

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10
0187691 5432

I
II
III
II II
I
I
OC ETOMER YDA
E
R
CDV42
1
M2 ~1
NLPE
GND
010V
IN1
COM
IN2
24V
AC/DC
1-2-1209-0062
GND
010V
10V
AN1
GND
3x400V
2
M2 ~1
NLPE
AN1
GND
1-2-1203-1002
Electrical diagram of the VS ... CG 0-1 control gear with x 2 EC motors

Advanced instructions
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11
018761 5432

I
II
III
II II
I
I
OC ETOMER YDA
E
R
CDV42
1
M2 ~1
NLPE GND
0-10V
IN1
COM
IN2
24V
AC/DC
1-2-1209-0062
GND
0-10V
10V
B-
GND
OR
1x230V
3x400V
1-2-1203-1002
A+ B-
GND
A+
ForVVS005s:MOTOR-EC072/25E3G01-B190
Cable1(power):Brown-L,
Cable2(communication):Yellow-A+,
Blue-N,Green/Yellow-PE White-B+,Blue-GND
ONLYFORVVS005s
Electrical diagram of the VS ... CG 0-1 control gear with x 1 EC motor for VVS005s

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0187691 5432

I
II
III
II II
I
I
OC ETOMER YDA
E
R
CDV42
1
M2 ~1
NLPE
GND
0-10V
IN1
COM
IN2
24V
AC/DC
1-2-1209-0062
GND
0-10V
10V
3x400V
2
M2 ~1
NLPE
1-2-1203-1002
ForMOTOREC072/25E3G01-B190 Cable1(power):Brown-L,
Cable2(communication):Yellow-A+,
Blue-N,Green/Yellow-PE White-B+,Blue-GND
B-
GND
A+
B-
GND
A+
A+ B-
GND
ONLYFORVVS005s
Electrical diagram of the VS ... CG 0-1 control gear with x 2 EC motors

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0187691 5432
1
M2
~
3
1U2
I
II
III
II II
I
I
OC ETOMER YDA
E
R
CDV42
Electric scheme of VS 21-150 CG 0-1 control gear

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Electric scheme of VS 180-300 CG 0-1 control gear
678 1091 2345
Q1
1L1
1L1
1L2
1L 2
1L3
1L3
PENL1 L2 L3
1L1
1L2
1L3
2M1
3~
2U1
1 2
3 4
5 6
2F1M
NN
PE
PE
H1
T1
24V230V
F1
1
N
1L3
2
N1
1L3
121110 13 1514 16
17 18
VTS-E-0006
J12
321 4 65 7 8 9
212019 22 2423 25 26 27 29
28 30 31 32
X3
S1
F12
F13
F11
321 4
21
X1
X2
Ver. 3
I
II
III
I II III
CO REMOTE READY 24V DC
1L1
1L 2
1L3
2M2
3~
2U2
1 2
3 4
5 6
2F2M
N
PE

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Electric scheme of VS 400-650 CG 0-1 control gear
678 1091 2345
Q1
1L1
1
1
L
L
1
1
1L2
1
1
L
L
2
2
1L3
1
1
L
L
3
3
PENL1 L2 L3
1L1
1L2
1L3
2M1 2M3
3~ 3~
2U1
1 1 2 2
3 3 4 4
5 5 6 6
2F1M
NNN
PE PE
PE
N
1
1
L
L
1
1
1
1
L
L
2
2
1
1
L
L
3
3
2M2 2M4
3~ 3~
2U2 2U4
2U3
1 1 2 2
3 3 4 4
5 5 6 6
2F2M 2F4M
2F3M
NN
PE PE
VS 400-650 CG 0-1
11
11

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AE - 0
2S2H
2M1
2U1
2S1H
2Y1
CO