Danfoss AK-CC 750A User manual

Controller for evaporator control
AK-CC 750A
User Guide
ADAP-KOOL®Refrigeration control systems

2 RS8HP102 © Danfoss 2018-09 AK-CC 750A
Contents
1. Introduction.............................................................................3
Application.................................................................................................. 3
Principles...................................................................................................... 4
2. Design of a controller..............................................................7
Module survey ........................................................................................... 8
Common data for modules.................................................................10
Controller ...........................................................................................12
Extension module AK-XM 101A.................................................14
Extension module AK-XM 102A / AK-XM 102B.....................16
Extension module AK-XM 103A.................................................18
Extension module AK-XM 204A / AK-XM 204B.....................20
Extension module AK-XM 205A / AK-XM 205B.....................22
Extension module AK-XM 208C ................................................24
Extension module AK-OB 110 ....................................................26
Display module EKA 163B / EKA 164B .....................................27
Graphic display MMIGRS2............................................................27
Power supply module AK-PS 075 / 150...................................28
Communication module AK-CM 102.......................................29
Preface to design ....................................................................................30
Functions............................................................................................30
Connections......................................................................................31
Limitations.........................................................................................31
Design of a evaporator control..........................................................32
Procedure:..........................................................................................32
Sketch..................................................................................................32
Evaporator and refrigerator appliance functions................32
Connections......................................................................................34
Planning table ..................................................................................35
Length.................................................................................................36
Linking of modules.........................................................................36
Determine the connection points ............................................37
Connection diagram......................................................................38
Supply voltage .................................................................................39
Ordering.....................................................................................................40
3. Mounting and wiring.............................................................41
Mounting...................................................................................................42
Mounting of extension module on the basic module.......42
Wiring..........................................................................................................43
4. Configuration and operation................................................45
Configuration...........................................................................................47
Connect PC........................................................................................47
Authorization....................................................................................48
Unlock the configuration of the controllers..........................49
System setup ....................................................................................50
Set plant type ...................................................................................51
Definition of thermostat...............................................................52
Definition of sections.....................................................................53
Definition of defrost functions...................................................54
Definition of common functions...............................................55
Setup general alarm inputs.........................................................57
Setup separate thermostat functions......................................58
Setup separate voltage functions.............................................59
Configuration of inputs and outputs.......................................60
Set alarm priorities..........................................................................62
Lock configuration..........................................................................64
Check configuration.......................................................................65
Check of connections............................................................................66
Check of settings.....................................................................................67
Installation in network..........................................................................70
First start of control................................................................................71
Start the control...............................................................................72
Setup logs..........................................................................................73
Manual defrost.........................................................................................74
5. Regulating functions.............................................................75
Introduction..............................................................................................76
Thermostat function..............................................................................77
Temperature alarms...............................................................................81
Common functions ................................................................................82
General monitoring functions ...........................................................85
Liquid injection........................................................................................86
Defrost ........................................................................................................87
Miscellaneous ..........................................................................................92
Information...............................................................................................95
Alarm texts................................................................................................96
Appendix - Recommended connection Group 1........................98
Appendix - Recommended connection Group 2......................102

AK-CC 750A RS8HP102 © Danfoss 2018-09 3
Application
AK-CC 750A controllers are complete regulating units which
together with valves and sensors constitute complete evaporator
controls for refrigeration appliances and freezing rooms within
commercial refrigeration.
Generally speaking they replace all other automatic controls
containing, inter alia, day and night thermostats, defrost, fan con-
trol, rail heat control, alarm functions, light control, thermo valve
control, solenoid valve, etc.
The controller is equipped with data communication and is oper-
ated via a PC.
In addition to evaporator control the controller can give signals to
other controllers about the operating condition, e.g. forced clos-
ing of expansion valves, alarm signals and alarm messages.
Advantages
• Control of 1 to 4 evaporator sections
• Adaptive superheat control ensures optimum evaporator usage
in all operational circumstances.
• Electronic injection with AKV valve or stepper valve
• Traditional temperature regulation using on/off or modulating
control of solenoid valve for both DX and indirect brine system.
• Weighted thermostat and alarm thermostat
• Defrost on demand based on evaporator capacity
• Appliance cleaning function
• Light control using door switch or network signal depending on
day/night operation
• Rail heat pulsing depending on day/night operation or dew
point
• Monitoring of door alarm and control of light/refrigeration
depending on location of door switch.
• Log function for registration of historical parameter values and
alarm modes.
Control
The controller’s main function is to control the evaporator so that
the system constantly operates with the most energy-friendly
refrigeration.
A specific function for registration of the need for defrost will
adapt the number of defrosts so that no energy is wasted on un-
necessary defrosts and subsequent cooling-down cycles.
Adaptive defrosting
The AK-CC 750A includes an adaptive defrosting function. By
using the injection valves opening degree as mass flow sensor for
the supply of refrigerant, the controller can monitor ice formation
on the evaporator. If the load is too large for the standard defrost
programme, the controller initiates additional automatic defrost
cycles to eliminate the need for expensive service calls due to
iced-up evaporators.
1. Introduction
Evaporator control of one, two, three or four evaporators
Control of cool or frost
room
Control of cool or frost
appliance
SW = 1.2x

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Principles
The great advantage of this series of controllers is that it can
be extended as the size of the plant is increased. It has been
developed for refrigeration control systems, but not for any
specific application – variation is created through the read-in
software and the way you choose to define the connections.
It is the same modules that are used for each regulation and the
composition can be changed, as required. With these modules
(building blocks) it is possible to create a multitude of various
kinds of regulations. But it is you who must help adjusting the
regulation to the actual needs – these instructions will assist
you to find your way through all the open questions so that the
regulation can be defined and the connections made.
Advantages
• The controller’s size can “grow” as systems grow
• The software can be set for one or more regulations
• Several regulations with the same components
• Extension-friendly when systems requirements are changed
• Flexible concept:
- Controller series with common construction
- One principle – many regulation uses
- Modules are selected for the actual connection requirements
- The same modules are used from regulation to regulation
Controller
Top part
Extension modules
If the system grows and more functions have to be controlled, the regulation can be
extended.
With extra modules more signals can be received and more relays cut in and out –
how many of them – and which – is determined by the relevant application.
Bottom part
The controller is the cornerstone of the regulation. The module has inputs and
outputs capable of handling small systems.
• The bottom part – and hence the terminals – are the same for all controller types.
• The top part is the intelligence with software. This unit will vary according to con-
troller type. But it will always be supplied together with the bottom part.
• In addition to the software the top part is provided with connection for data com-
munication and address setting.
A regulation with few connections can
be performed with the controller module
alone
If there are many connections one or more exten-
sion modules have to be mounted
Examples

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Direct connection
Setup and operation of an AK controller must be accomplished via
the “AK-Service Tool” software program.
The programme is installed on a PC, and setup and operation of
the various functions are carried out via the controller’s menu
displays.
Displays
The menu displays are dynamic, so that different settings in one
menu will result in different setting possibilities in other menus.
A simple application with few connections will give a setup with
few settings.
A corresponding application with many connections will give a
setup with many settings.
From the overview display there is access to further displays for
the regulation.
At the bottom of the display there is access to a number of general
functions, such as “time table”, “manual operation”, “log function”,
“alarms”, and “service” (configuration).
Network linking
The controller can be linked up into a LON-network together with
other controllers in an ADAP-KOOL® refrigeration control system.
After the setup operation can be performed at a distance with,
say, our software program type AKM.
Users
The controller comes supplied with several languages, one of
which can be selected and employed by the user. If there are sev-
eral users, they may each have their choice of language. All users
must be assigned a user profile which either gives access to full
operation or gradually limits the operation to the lowest level that
only allows you“to see”.
External display
An external display can be fitted in order to show the air tempera-
tures around the evaporators.
In AK-CC 750A up to 4 displays can be mounted.
A graphical display with control buttons can also be fitted.

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Light-emitting diodes
A number of light-emitting diodes makes it possible to follow the
signals that are received and transmitted by the controller.
Log
From the log function you can define the measurements
you wish to be shown.
The collected values can be printed, or you may export them to a
file. You can open the file in Excel or import in AKM.
(The Log function is only available via AK-ST 500.)
If you are in a service situation you can show measurements in a
trend function. The measurements are then made real-time and
displayed instantly.
Alarm
The display gives you an overview of all active alarms. If you wish
to confirm that you have seen the alarm you can cross it off in the
acknowledge field.
If you want to know more about a current alarm you can click on it
and obtain an information display on the screen.
A corresponding display exists for all earlier alarms. Here you can
upload information if you need further details about the alarm
history.
Adaptive defrost
AK-CC 750A is equipped with an adaptive defrost function. By
using an AKV valve (ETS/CCMT Valve) as mass flow sensor for the
supply of refrigerant the control can monitor ice formation on the
evaporator.
Function can cancel planned defrosts which are not necessary,
and on its own initiative start a defrost if the evaporator is about
to be blocked by rime and ice.
Slow flash = OK
Quick flash = answer from gateway/
installed in network
Constantly ON = error
Constantly OFF = error
Flash = active alarm/not acknowledged
Constant ON = Active alarm/acknowl-
edged
(ETS)
■Power
■Comm
■DO1 ■Status
■DO2 ■Service Tool
■DO3 ■LON
■DO4 ■I/O Extension
■DO5 ■Alarm
■DO6
■DO7 ■Display
■DO8 ■Service Pin

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2. Design of a controller
This section describes how the controller is designed.
The controller in the system is based on a uniform connection
platform where any deviations from regulation to regulation is
determined by the used top part with a specific software and
by which input and output signals the relevant application will
require. If it is an application with few connections, the controller
module (top part with belonging bottom part) may be sufficient.
If it is an application with many connections it will be necessary to
use the controller module plus one or more extension modules.
This section will give you a survey of possible connections plus
assistance in selecting the modules required by your actual ap-
plication.

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Module survey
• Controller module – capable of handling minor plant require-
ments.
• Extension modules. When the numbers of evaporators becomes
greater and additional inputs or outputs are required, modules
can be attached to the controller. A plug on the side of the mod-
ule will transmit the supply voltage and data communication
between the modules.
• Top part
The upper part of the controller module contains the intelli-
gence. This is the unit where the regulation is defined and where
data communication is connected to other controllers in a big-
ger network.
• Connection types
There are various types of inputs and outputs. One type may, for
example, receive signals from sensors and switches, another may
receive a voltage signal, and a third type may be outputs with
relays etc. The individual types are shown in the table below.
• Optional connection
When a regulation is planned (set up) it will generate a need for
a number of connections distributed on the mentioned types.
This connection must then be made on either the controller
module or an extension module. The only thing to be observed
is that the types must not be mixed (an analog input signal must
for instance not be connected to a digital input).
• Programming of connections
The controller must know where you connect the individual
input and output signals. This takes place in a later configuration
where each individual connection is defined based on the
following principle:
- to which module
- at which point (”terminals”)
- what is connected (e.g. pressure transmitter/type/
pressure range)
Top part
Controller with analog inputs and
relay outputs.
Bottom part
Extension module with ad-
ditional analog inputs
Extension module with additional
relay outputs and additional ana-
log inputs.
The module with additional relay outputs is
also available in a version where the top part
is provided with change-over switches so
that the relays can be overridden.
External display
for appliance
temperature etc.

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Type Function Application
Operation
AK-ST 500 Software for operation of AK controllers AK-operation
- Cable between PC and AK controller USB-A — USB-B (standard IT cable)
Accessories Power supply module 230 V / 115 V to 24 V
AK-PS 075 18 VA, 24 V d.c. Supply for controller
AK-PS 150 36 VA, 24 V d.c.
Accessories External display that can be connected to the controller module. For showing, say, the refrigeration appliances
EKA 163B Display
EKA 164B Display with operation buttons
MMIGRS2 Graphic display with operation buttons
- Cable between EKA display and controller Length = 2 m, 6 m
- Cable between graphic display and controller Length = 1,5 m, 3 m
Accessories Communication modules for controllers where modules cannot be connected continuously
AK-CM 102 Communication module Data communication for external exten-
sion modules
Type Function Application
AK-CC 750A Controller for evaporator control Refrigeration appliances control
1. Controller
2. Extension modules and survey of inputs and outputs
3. AK operation and accessories
On the following pages there is data specific to each module.
Type Analog
inputs
On/Off outputs On/off supply voltage
(DI signal)
Analoge
outputs
Stepper
output
Module with
switches
For sensors, pres-
sure transmitters
etc.
Relay
(SPDT)
Solid state Low voltage
(max. 80 V)
High voltage
(max. 260 V)
0 -10 V d.c. For valves
with step
control
For override of
relay outputs
Controller 11 4 4 - - - -
Extension modules
AK-XM 101A 8
AK-XM 102A 8
AK-XM 102B 8
AK-XM 103A 4 4
AK-XM 204A 8
AK-XM 204B 8 x
AK-XM 205A 8 8
AK-XM 205B 8 8 x
AK-XM 208C 8 4
The following extension module can be placed on the PC board in the controller module.
There is only room for one module.
AK-OB 110 2

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Common data for modules
Supply voltage 24 V d.c. / a.c. +/- 20%
Power consumption AK-__ (controller) 8 VA
AK-XM 101, 102, 103 2 VA
AK-XM 204, 205, 208 5 VA
Analog inputs Pt 1000 ohm /0°C Resolution: 0.1°C
Accuracy:
+/- 0.5°C (between -50°C and +50°C)
+/- 1°C between -100°C and -50°C
+/- 1°C between +50°C and +130°C
PTC 1000 ohm /0°C
Pressure transmitter type AKS 32R / AKS
2050 / AKS 32 (1-5 V)
Resolution:1 mV
Accuracy +/- 10 mV
Max. connection of 5 pressure transmitters on one module
Voltage signal 0-10 V
Contact function (On/Off ) On at R < 20 ohm
Off at R > 2K ohm
(Gold -plated contacts not necessary)
On/off supply voltage inputs Low voltage
0 / 80 V a.c./d.c.
Off: U < 2 V
On: U > 10 V
High voltage
0 / 260 V a.c.
Off: U < 24 V
On: U > 80 V
Relay outputs
SPDT
AC-1 (ohmic) 4 A
AC-15 (inductive) 3 A
UMin. 24 V
Max. 230 V
Low and high voltage must not be connected to the same
output group
Solid state outputs Can be used for loads that are cut in and
out frequently, e.g. :
rail heat, fans and AKV valve
Max. 240 V a.c. , Min. 48 V a.c.
Max. 0.5 A,
Leak < 1 mA
Max. 1 AKV
Stepper outputs Used for valves with stepper input 20-500 step/s
Separate supply to stepper outputs : 24 a.c./d.c./ xx VA
Ambient temperature During transport -40 to 70°C
During operation -20 to 55°C ,
0 to 95% RH (non condensing)
No shock influences / vibrations
Enclosure Material PC / ABS
Density IP10 , VBG 4
Mounting For mounting on panel wall or DIN rail
Weight with screw terminals modules in100- / 200- / controller-series Ca. 200 g / 500 g / 600 g
Approvals EU low voltage directive and EMC require-
ments are complied with
LVD tested according to EN 60730
EMC tested
Immunity according to EN 61000-6-2
Emission according to EN 61000-6-3
E31024 for CC-module
E357029 for XM and CM-modules
The mentioned data applies to all modules.
If data is specific, this is mentioned together with the module in question.

AK-CC 750A RS8HP102 © Danfoss 2018-09 11
Dimensions
The module dimension is 72 mm.
Modules in the 100-series consist of one
module
Modules in the 200-series consist of two
modules
Controllers consist of three modules
The length of an aggregate unit = n x 72 + 8

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Controller
Function
There are several controllers in the series. The function is deter-
mined by the programmed software, but outwardly the control-
lers are identical – they all have the same connection possibilities:
11 analog inputs for sensors, pressure transmitters, voltage signals
and contact signals.
8 digital outputs, with 4 Solid state outputs and 4 relay outputs
Supply voltage
24 V a.c. or d.c. to be connected to the controller.
The 24 V must not be retransmitted and used by other control-
lers as it is not galvanically separated from inputs and outputs. In
other words, you must use a transformer for each controller. Class
II is required. The terminals must not be earthed.
The supply voltage to any extension modules is transmitted via
the plug on the right-hand side.
The size of the transformer is determined by the power require-
ment of the total number of modules.
The supply voltage to a pressure transmitter can be taken either
from the 5 V output or from the 12 V output depending on trans-
mitter type.
Data communication
If the controller is to be included in a system, communica-
tion must take place via the LON connection.
The installation has to be made as mentioned in the sepa-
rate instructions for LON communication.
Address setting
When the controller is connected to a gateway type AKA 245,
the controller’s address must be set between 1 and 119. (1-200 at
AK-SM..).
Service PIN
When the controller is connected to the data communication ca-
ble the gateway must have knowledge of the new controller. This
is obtained by pushing the key PIN. The LED “Status”will flash fast
when the gateway sends an acceptance message.
Operation
The configuration operation of the controller must take place from
the software programme“Service Tool”. The program must be
installed on a PC, and the PC must be connected to the controller
via the network plug on the front of the unit.
Light-emitting diodes
There are two rows with LED’s. They mean:
Left row:
• Voltage supply to the controller
• Communication active with the bottom PC board (red = error)
• Status of outputs DO1 to DO8
Right row:
• Software status (slow flash = OK)
• Communication with Service Tool
• Communication on LON
• Communication with AK-CM 102
• Alarm when LED flashes
- 1 LED that is not used
• Communication with display on RJ11 plug
• “Service Pin” switch has been activated
■Power
■Comm
■DO1 ■Status
■DO2 ■Service Tool
■DO3 ■LON
■DO4 ■I/O Extension
■DO5 ■Alarm
■DO6
■DO7 ■Display
■DO8 ■Service Pin
PIN
Slow flash = OK
Quick flash = answer from gateway
Installation in network
Constantly ON = error
Constantly OFF = error
Flash = active alarm/not cancelled
Constant ON = Active alarm/cancelled
Address Keep the safety
distance!
Low and high
voltage must not
be connected to
the same output
group

AK-CC 750A RS8HP102 © Danfoss 2018-09 13
Point
Signal Signal
type
S
Pt 1000 ohm/0°C
S2,
S3
S4,
S5
Saux
Pt 1000
P
AKS 32R
AKS 2050
AKS 32
P0
Pc
Paux
AKS 32R
AKS 2050
MBS 8250
-1 - xx bar
AKS 32
-1 - zz bar
U
...
0 - 5 V
0 - 10 V
On/Off Ext.
Main
switch
Day/
Night
Door
Defrost
Active at:
Closed
/
Open
DO
AKV
Fan
Alarm
Light
Rail heat
Defrost
Night
blind
Valves
Compres-
sor
Active at:
On
/
Off
Option Board Please see the signal
on the page with the
module.
Signal Module Point Terminal Signal type /
Active at
1
1(AI 1) 1 - 2
2(AI 2) 3 - 4
3(AI 3) 5 - 6
4(AI 4) 7 - 8
5(AI 5) 9 - 10
6(AI 6) 11 - 12
7(AI 7) 13 - 14
8(AI 8) 19 - 20
9(AI 9) 21 - 22
10 (AI 10) 23 - 24
11 (AI 11) 25 - 26
12 (DO 1) 31 - 32
13 (DO 2) 33 - 34
14 (DO 3) 35 - 36
15 (DO 4) 37 - 38
16 (DO 5) 39 - 40- 41
17 (DO6) 42 - 43 - 44
18 (DO7) 45 - 46 - 47
19 (DO8) 48 - 49 - 50
24 -
25 -
Terminal 15: 12 V
Terminal 16: 5 V
Terminal 27: 12 V
Terminal 28: 5 V
Terminal
17, 18, 29, 30:
(Cable screen)
The screen on the pressure
transmitter cables must
only be connected at the
end of the controller.
Solid state outputs
on 12 - 15
Relay or AKV coil
fx 230 V a.c.
Relay outputs on
16 - 19
Analog
inputs
on 1 - 11
Point 1 2 3 4 5 6 7 8 9 10 11
Type AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 AI9 AI10 AI11
Point 12 13 14 15 16 17 18 19
Type DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8
24 and 25 used
only when "Op-
tion board fitted"
3: Brown
2: Blue
1: Black
3: Brown
2: Black
1: Red
AKV

14 RS8HP102 © Danfoss 2018-09 AK-CC 750A
Extension module AK-XM 101A
Function
The module contains 8 analog inputs for sensors, pressure
transmitters, voltage signals and contact signals.
Supply voltage
The supply voltage to the module comes from the previous mod-
ule in the row.
Supply voltage to a pressure transmitter can be taken from either
the 5 V output or the 12 V output depending on transmitter type.
Light-emitting diodes
Only the two top LED’s are used. They indicate the following:
• Voltage supply to the module
• Communication with the controller is active (red = error)

AK-CC 750A RS8HP102 © Danfoss 2018-09 15
Signal Module Point Terminal Signal type /
Active at
1(AI 1) 1 - 2
2(AI 2) 3 - 4
3(AI 3) 5 - 6
4(AI 4) 7 - 8
5(AI 5) 17 - 18
6(AI 6) 19 - 20
7(AI 7) 21 - 22
8(AI 8) 23 - 24
Point
Signal Signal
type
S
Pt 1000 ohm/0°C S2
S3
S4
S5
Saux
Pt 1000
P
AKS 32R
AKS 2050
AKS 32
P0
Pc
Paux
AKS 32R
AKS 2050
MBS 8250
-1 - xx bar
AKS 32
-1 - zz bar
U
... 0 - 5 V
0 - 10 V
On/Off Ext.
Main
switch
Day/
Night
Door
Defrost
Active at:
Closed
/
Open
Point 5 6 7 8
Type AI5 AI6 AI7 AI8
Point 1 2 3 4
Type AI1 AI2 AI3 AI4
Terminal 9: 12 V
Terminal 10: 5 V
Terminal 15: 5 V
Terminal 16: 12 V
Terminal
11, 12, 13, 14:
(Cable screen)
The screen on the pressure
transmitter cables must only
be connected at the end of the
controller.
At the top the
signal input is
the left of the
two terminals.
At the bottom
the signal input
is the right of the
two terminals.
3: Brown
2: Blue
1: Black
3: Brown
2: Black
1: Red

16 RS8HP102 © Danfoss 2018-09 AK-CC 750A
Extension module AK-XM 102A / AK-XM 102B
AK-XM 102B
Max. 230 V
On/Off:
On: DI > 80 V a.c.
Off: DI < 24 V a.c.
AK-XM 102A
Max. 24 V
On/Off:
On: DI > 10 V a.c./d.c.
Off: DI < 2 V a.c./d.c.
Function
The module contains 8 inputs for on/off voltage signals.
Signal
AK-XM 102A is for low voltage signals.
AK-XM 102B is for high voltage signals.
Supply voltage
The supply voltage to the module comes from the previous mod-
ule in the row.
Light-emitting diodes
They indicate:
• Voltage supply to the module
• Communication with the controller is active (red = error)
• Status of the individual inputs 1 to 8 (when lit = voltage)

AK-CC 750A RS8HP102 © Danfoss 2018-09 17
Signal Module Point Terminal Active at
1(DI 1) 1 - 2
2(DI 2) 3 - 4
3(DI 3) 5 - 6
4(DI 4) 7 - 8
5(DI 5) 9 - 10
6(DI 6) 11 - 12
7(DI 7) 13 - 14
8(DI 8) 15 - 16
Point
Signal Active at
DI
Ext.
Main
switch
Day/
Night
Door
Defrost
Closed
(voltage on)
/
Open
(voltage off)
Point 5 6 7 8
Type DI5 DI6 DI7 DI8
Point 1 2 3 4
Type DI1 DI2 DI3 DI4
AK-XM 102A: Max. 24 V
AK-XM 102B: Max. 230 V
(The module can not register a pulse signal from e.g. a
reset function or a case cleaning function.)

18 RS8HP102 © Danfoss 2018-09 AK-CC 750A
Extension module AK-XM 103A
Function
The module contains :
4 analog inputs for sensors, pressure transmitters, voltage signals
and contact signals.
4 analog voltage outputs of 0 - 10 V
Supply voltage
The supply voltage to the module comes from the previous
module in the row.
Supply voltage to a pressure transmitter can be taken from either
the 5 V output or the 12 V output depending on transmitter type.
Galvanic isolation
The inputs are galvanically separated from the outlets.
The outlets AO1 and AO2 are galvanically separated from AO3 and
AO4.
Light-emitting diodes
Only the two top LED’s are used. They indicate the following:
• Voltage supply to the module
• Communication with the controller is active (red = error)
Max. load
I < 2.5 mA
R > 4 kΩ

AK-CC 750A RS8HP102 © Danfoss 2018-09 19
Signal Module Point Terminal Signal type /Active at
1(AI 1) 1 - 2
2(AI 2) 3 - 4
3(AI 3) 5 - 6
4(AI 4) 7 - 8
5(AO 1) 17 - 18
6(AO 2) 19 - 20
7(AO 3) 21 - 22
8(AO 4) 23 - 24
Signal Signal
type
S
Pt 1000 ohm/0°C S2
S3
S4
S4
S5
Saux
Pt 1000
P
AKS 32R
AKS 32
P0
Paux
AKS 32R /
AKS 2050
MBS 8250
-1 - xx bar
AKS 32
-1 - zz bar
U
... 0 - 5 V
0 - 10 V
On/Off Ext.
Main
switch
Day/
Night
Door
Level
switch
Active at:
Closed
/
Open
AO
0-10 V
Point 5 6 7 8
Type AO1 AO2 AO3 AO4
Point 1 2 3 4
Type AI1 AI2 AI3 AI4
Point Terminal 9: 12 V
Terminal 10: 5 V
Terminal
11, 12:
(Cable screen)
The screen on the pressure
transmitter cables must only
be connected at the end of the
controller.
Galvanic isolation:
AI 1-4 ≠ AO 1-2 ≠ AO 3-4
At the top the
signal input is
the left of the
two terminals.
At the bottom
the signal input
is the right of the
two terminals.
3: Brown
2: Blue
1: Black
3: Brown
2: Black
1: Red

20 RS8HP102 © Danfoss 2018-09 AK-CC 750A
Extension module AK-XM 204A / AK-XM 204B
AK-XM 204A AK-XM 204B
Max. 230 V
AC-1: max. 4 A (ohmic)
AC-15: max. 3 A (Inductive)
Function
The module contains 8 relay outputs.
Supply voltage
The supply voltage to the module comes from the previous mod-
ule in the row.
AK-XM 204B only
Override of relay
Eight change-over switches at the front make it possible to over-
ride the relay’s function.
Either to position OFF or ON.
In position Auto the controller carries out the control.
Light-emitting diodes
There are two rows with LED’s. They indicate the following:
Left row:
• Voltage supply to the controller
• Communication active with the bottom PC board (red = error)
• Status of outputs DO1 to DO8
Right row: (AK-XM 204B only):
• Override of relays
ON = override
OFF = no override
Fuses
Behind the upper part there is a fuse for each output.
Keep the safety distance!
Low and high voltage
must not be connected to
the same output group
AK-XM 204B
Override of relay