Verderflex Vantage 3000 P User manual

Peristaltic Cased Tube Pumps
Operating Manual Verderex Vantage 3000 P
EZ / S10 / R3i
Version 3.4v-01/2019
Print-No. 01

Vantage 3000 P Version 3.4v-01/2019
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Version 3.4v-01/2019
Print-No. 01 Vantage 3000 P
EZ / S10 / R3i
The information in this document is essential for the safe operation and servicing of
Verderex Vantage 3000 pumps. This document must be read and understood thoroughly prior to
installation of unit, electrical connection and commissioning.

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12 Remote Analogue/Digital Control
12.1 Types of Remote Control
12.2 Layout of Back Plate
12.3 External Controls on Different Models
12.4 Analogue Connector
12.5 Foot/Hand Switch Control
12.5.1 Connecting the Foot Switch
12.6 Analogue Control
12.6.1 Connecting Analogue Control Systems
12.7 Foot /Hand Switch Control
12.7.1 Connector Layout
12.7.2 Connector Description
12.7.3 USB Driver Installation
and Conguration
13 List of Figures and Tables
13.1 List of Figures
13.2 List of Tables
14 Declaration of Conformity
15 Appendix - Pump Specications
i Keypad Keys, Symbols and Key Combinations
1. About this Document
1.1 Key Features
2 Warranty
3 Pump Returns
4 ‘EC’ Declaration
5 Safety
5.1 Intended Use
5.2 Prevention of Obvious Misuse
6 Maintenance
7 Installation
7.1 Types of Pump Head
7.2 EZ Head
7.2.1 Key Features
7.2.2 Installing the Tube
7.2.3 Replacing the Pump Head
7.2.4 Stacking Pump Head
7.3 S10 Head
7.3.1 Key Features
7.3.2 Installing the Tube
7.4 R3i Head
7.4.1 Key Features
7.4.2 Installing the Tube
7.4.3 Changing Rotor – R3i Head
8 Functions
8.1 Adjust Flow Rate
8.2 Update Tube Size
8.3 Adjust Pump Speed
8.4 System Calibration
8.5 Recall Saved Calibration
8.6 Runback (Anti-drip)
8.7 Maximum Function Feature
8.8 Single Dose Function
8.9 Speed Ramp Function
8.10 Multi Cyclic Dosing
8.11 Batch Function
8.12 Save Dose Settings to PROG 1
8.13 Save Dose Settings to PROG 2 – 10
8.14 Recall Saved Dose Setting
8.15 Memory Dose Function
8.16 Keypad Lock Function
8.17 Analogue / Digital Remote Interface
8.18 IP66 Remote Speed Control
8.19 Pause Function
9 Software Installation
10 Menu Tree
10.1 Save Settings
10.2 Reload Settings
11 Remote Interface
11.1 Manual Mode
11.2 Memo-Dose Mode
11.3 Dose Mode
11.4 Batch Mode
Table of Contents

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i Keypad Keys, Symbols and Key Combinations
Symbol Meaning Symbol Meaning
Start CW Counter clock wise
Start CCW Clock wise
Scroll up Select tube size
Scroll down Set ow rate
Stop Set RPM
Press Set dose parameters
Caution Calibrate
Press and hold down Enter
See Maximum
Symbol Meaning
Run Back (Anti-Drip) OFF/ON
Press and hold down FLOW then press CAL
Calibrate SAVE/RECALL
Press and hold down CAL then press ENTER
Batch Facility SET number of Doses Press
and hold down MAX then press DOSE
Speed Ramp OFF/ON
Press and hold down UP then press RPM
Save Dose settings
Press and hold down UP then press DOSE
Table 1 Keypad Keys and Symbols
Table 2 Keypad Key Combinations

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1 About the Product
The Verderex Vantage 3000®range of peristaltic
pumps deliver highly accurate and repeatable ow
rates with a quick and easy setup. Vantage 3000 P
is a programmable, easy tube load pump with
a stackable pump head and requires low maintenance.
1.1 Key Features
- Microprocessor controlled 24 hour duty with brushless dc
motor
- Set precise dose requirement and calibrate to suit me-
dium viscosity
- Stackable and multi channel head options
- Keypad operated with two line alpha numeric display.
- Volt free contacts for external Start/Stop/Reverse
- Manual/ analogue/Computer control of speed/ow rate
- Store 10 settings (jobs) for easy start up
- Memory Dose
- Speed Ramp (Soft Start) Facility
- Keypad Lock
- Computer link – up with RS232
- WindowsTM based application programming.
2 Warranty
The manufacturer does not accept any liability for
damage resulting from disregard of this documentation.
This product is guaranteed to be free from defects
in material or workmanship for a period of 24 months
from date of purchase, excluding consumable items
such as cartridges, tubing or rollers. Products out
of guarantee period will be repaired for a nominal charge.
3 Pump Returns
All returned pumps must be decontaminated before
being returned. The Decontamination Certicate
is separately requested and must be returned before
or with the pump delivery. For your protection, items
returned must be carefully packed to prevent
damage in transit and insured against loss.
4 ‘EC’ Declaration
The Vantage 3000 P range, complies with EMC 2014/
30/ EU as well as Machine Directive 2006/42/EC.
Installation of this pump into other equipment must
be in accordance with relevant Directives/Standards
and be carried out by a suitably competent person.
5 Safety
The manufacturer does not accept any liability for
damage resulting from disregard of this documentation.
5.1 Intended Use
• Only use the pump to handle compatible uids
as recommended by the manufacturer.
• Adhere to the operating limits.
• Consult the manufacturer regarding any other use
of the pump.
5.2 Prevention of Obvious Misuse
• Note the operating limits of the pump with regard
to temperature, pressure, ow rate and motor speed.
• Do not operate the pump while the inlet/outlet valve
is closed.
• Only install the pump as recommended in this manual.
For example, the following are not allowed:
– Installing the pump without proper support.
– Installation in the immediate vicinity of extreme
hot or cold sources.
• Do not use in conjunction with life support equipment
• Do not connect pump to the human body
Risk of electrocution!
u Make sure that the electrical information on the
rating plate agrees with the power supply.
u Isolate the main supply before replacing the tube
/cartridge
u Isolate the main supply before removing the
enclosure cover
DANGER

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6 Maintenance
Motor and Gearbox are lubricated for life and should
not require attention. Rotor rollers are self-lubricated.
Pump tubing will not last forever; establish suitable
tube replacement schedule to prevent inconvenient
tube failure.
This pump contains no user serviceable parts and
is factory sealed to conrm integrity. Pump warranty
will be invalidated if the seal is broken.
Figure 1 Tamper Proof Lable
7 Installation
- Pump should be installed by suitably qualied
personnel
- Pump should be sited on stable horizontal surface
- Allow free ow of air around pump
- Tube should not be allowed to kink.

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7.1 Types of Pump Head
Verderex® Vantage 3000 P pumps are available with the S10 pump head featured on the Verderex Smart tube pump,
as well as the R3i head featured on the Verderex Rapide tube pump providing greater ow rates with stackable
and multi channel head options.
7.2 EZ Head
7.2.1 Key Features
Easy tube change system, stackable multi
head options with Verderprene, Silicone,
Viton® or Tygon® tubing.
• Flow rates up to 1,310 ml/min
(20.8 US GPH)
• Pressures up to 2 Bar (29 PSI)
• Typically used in frequent tube change
applications
7.2.2 Installing the Tube
1. Flip the lugs on both sides of the pump head
to lift the top section
2. Once the head is lifted as shown in gure,
insert the tube over the rollers.
3. Flip the lugs on both sides of the pump head
to lock the top section down.
- Adjust the tube clamp to hold the tube
in place and avoid slip
- Adjust the tube clamp on both sides
of the pump head to the tube diameter.
- If a tube slip is observed, tighten the
tension on the clamps
- Alternately, if a reduced ow is observed,
reduce the clamp tension.
Table 4 Installing the Tube
Table 3 Vantage 3000 P Pump Head Options
1
1. EZ Head 2. R3i Head 3. S10 Head
2
3 4
56

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Table 5 Replacing Pump Head – EZ Head
Table 6 Stacking – EZ Head
7.2.3 Replacing the Pump Head
– EZ Head
1. Offer pump head to backplate at angle
locating drive shaft and rotor shaft with
pump head at approx 45° to vertical,
locating backplate lugs in housing.
2. Push and twist until location lever clicks
into position.
3. Remove by depressing location lever and
twisting pump head counter clockwise 45°.
7.2.4 Stacking Pump Head
– EZ Head
A pump head can be stacked over a similar
stackable head as demonstrated in table 6.
1. Attach the stackable head on to
the backplate (refer 7.2.3 )
2. Offer the pump head over the stackable
head locating the drive shaft and pump
shaft with pump head at approx 45°
to vertical, locating lugs in the housing.
3. Push and twist unit location lever
clicks into position.
4. Remove by depressing location lever
on the stackable head and twisting
pump head counter clockwise 45°.
Location lugs
Location lugs
Location lever
1 2
3 4
1 2
3 4

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Table 7 Installing Tube – S10 Head
7.3 S10 Head
7.3.1 Key Features
Taken from the Verderex Smart tube
pump design. The S10 includes a quick tube
change, ergonomic design for ease of use.
• Flow rates up to 1,780 ml/min (28 US GPH)
• Pressures up to 2 Bar (29 PSI)
• Multi channel options
• Typically used in:
- Chemical dosing
- Industrial uid transfer
- Heavy duty environments
7.3.2 Installing the Tube
1. Insert tube on top of the rollers
2. Fit the saddle to one set of dowels
3. Open up the lever and t the claw over
4. Push the lever down to lock the saddle
into place over the other set of dowels
3 4
1 2

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Fastening grub screw
Rotor setting
distance
2.5mm
Feed tube carefully
from inlet side
Blunt rod to
guide tube
Align tube marks Protective front
cover remains
in place
Table 8 Installing Tube – R3i Head
Table 9 Replacing the Rotor – R3i Head
7.4 R3i Head
7.4.1 Key Features
Robust design with thick wall tube for suction
and pressure handling.
• Flow rates up to 3,250 ml/min
(51.5 US GPH)
• Pressures up to 2 Bar (29 PSI)
• Typically used in:
- Printing production
- Dispensing
- Industrial detergent applications
7.4.2 Installing the Tube
1. Remove the clamp, but leave the front
cover in place
2. Run the pump at low speed and carefully
feed tube through the inlet
3. When tube reach outlet,use blunt end
rod to guide the tube out.
4. Fit tube clamp loosely, and position tube
with marked lines adjecent to edge of
pump housing and tube clamp.
5. Tighten the tube clamp securely
7.4.3 Changing Rotor – R3i Head
1. Align grub screw hole with at on shaft
2. Align peak of roller with peak of tube track
or set rotor distance back from front of
pump housing
3. Fasten grub screw securely
1
2

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8 Functions
Description
8.1 Adjust Flow Rate
8.2 Updating Tube Size
Key combination Display
150 RPM 80 788ML/MN
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
150 RPM 80 788ML/MN
250 RPM8 0 1313ML/MN
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
100 RPM 48 525ML/MN
100 RPM 48 525ML/MN

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Description
8.3 Adjust Pump Speed
8.4 System Calibration
• Press “Calibrate button” to enter
calibration mode.
• Measure uid dose manually.
• If measured dose is
different from required,
enter the measured
value.
• Press and hold Calibrate button
& then press “enter”.
• Press dose button and then
run the pump to check
measured dose.
Key combination Display
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
250 RPM 80 525ML/MN
50 RPM
50 RPM
100 RPM 80 ---M L/MN
050.0 ML >>0 25.0 ML
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
050.0 ML >> 050.0 ML
100 RPM 80 525ML/MN
050.0 ML
>> 050.0 ML
100 RPM 80 525ML/MN
050.0 ML >> 050.0 ML
100 RPM 80 525ML/MN
050.0 ML >> 025.0 ML
100 RPM 80 ---M L/MN
050.0 ML >>0 25.0 ML
Pump calibrated
80 525ML/MN
80 525ML/MN
100 RPM 80 525ML/MN
ML 002.0 S INT
100 RPM 80 525ML/MN
050.
050.0
X 2
• Press “Dose button” to enter
dose mode.
Note: Enter the volume to be dosed or
calibrated, with min. 2 sec interval.

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Description Key combination Display
100 RPM 80 525M L/MN
050.0 ML >>0 25.0 ML
X 2
100 RPM 80 525ML/MN
• To exit calibration mode,
• Press “stop”,
• Press & hold calibrate button,
Press “enter”,
• Press dose button twice (you
are now back to home screen).
• Press and hold Calibrate button
& then press “enter”.
• Press dose button and then
run the pump to check
measured dose.
Exit Calibration
• To exit calibration mode,
• Press “stop”
• Press & hold calibrate button,
Press “enter”
• Press dose button twice (you
are now back to home screen).
100 RPM 80 ---M L/MN
050.0 ML >>0 25.0 ML
100 RPM 80 525ML/MN
100 RPM 80 ---M L/MN
050.0 ML >>0 25.0 ML
100 RPM 80 525M L/MN
050.0 ML >>0 25.0 ML
X 2
100 RPM 80 525ML/MN
Exit Calibration
8.4 System Calibration (continued)
8.5 Recall Saved Calibration

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Description Key combination Display
RUNBACK: OFF
RUNBACK: OFF
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
250 RPM 80 1313ML/MN
250 RPM 80 1313ML/MN
250 RPM 80 1313ML/MN
8.6 Runback (Anti-drip)
8.7 Maximum Function
Feature

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Description
8.8 Single Dose Function
8.9 Speed RAMP Function
Key combination Display
100 RPM 80 525ML/MN
262.5 ML 002.0 S INT
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
300.0 ML 002.0 S INT
100 RPM 80 525ML/MN
300.0 ML 002.0 S INT
100 RPM 80 525ML/MN
262.5 ML 000.0 S INT
100 RPM 80 525ML/MN
262.5 ML 000.0 S INT
150R PM 80 525ML/MN
150 RAMP 80 525ML/MN
150 RPM 80 525ML/MN
150 RAMP 80 525ML/MN
150 RPM 80 5 25ML/MN
rpm
t
rpm
t
Exit
Function
Note: For calibration settings, before dosing
function refer to (g8.4 System Calibra-
tion) and (g8.5 Recall Saved Calibra-
tion).

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Description Key combination Display
100 RPM 80 525ML/MN
262.5 ML 002.0 S INT
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
300.0 ML 002.0 S INT
100 RPM 80 525ML/MN
300.0 ML 002.0 S INT
100 RPM 80 525ML/MN
262.5 ML 005.0 S INT
100 RPM 80 525ML/MN
262.5 ML 005.0 M INT
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
050.0M L 0 02.0 S INT
BATCH ----- OF 000
050.0M L 0 02.0 S INT
BATCH ----- OF 015
050.0M L 0 02.0 S INT
BATCH 015 OF 015
050.0M L 0 02.0 S INT
100 RPM 80 525ML/MN
050.0M L 0 02.0 S INT
Exit Function
Note: For calibration settings, before dosing
function refer to (g8.4 System Calibra-
tion) and (g8.5 Recall Saved Calibra-
tion).
Note: Dose and Max button has to be
pressed together, at the same
time to activate Batch function.
8.10 Multi Cyclic Dosing
8.11 Batch Function

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Description
8.12 Save Dose Settings
to PROG 1
8.13 Save Dose Settings to
PROG 2 - 10
Key combination Display
100 RPM 48 235ML/MN
150.0M L 002.0 S INT
PROG1 AAAA
PROG1
OAAA
PROG1
OIAA
PROG1
OILA
PROG1
OIL1
OIL1 48 235ML/MN
150.0M L 002.0 S INT
100 RPM 48 235ML/MN
100 RPM 48 235ML/MN
150.0M L 002.0 S INT
PROG1 OIL1
PROG7 AAAA
Exit Function
Continued same as for PROG 1

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Description
8.14 Recall Saved Dose
Setting
8.15 Memory Dose Function
Key combination Display
100 RPM 48 235ML/MN
150.0M L 002.0 S INT
PROG1 OIL 1
PROG7 LIM E
LIM E 48 470ML/MN
250.0M L 002.0 S INT
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
x
2
(0.5 Sec)
100 RPM MD 525ML/MN
100 RPM MD 525ML/MN
x
2
(0.5 Sec)
100 RPM 80 525ML/MN
Exit Function
Dosing period for previous dosing saved
Repeat memory dose
Exit Function

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Description Key combination Display
100 RPM 80 525ML/MN
100 RPM LK5 25ML/MN
100 RPM 80 525ML/MN
Keypad locked
Keypad unlocked
(2+ sec)
All keys except for pumping
and stop button
(2+ sec)
8.17 Analogue /Digital
Remote Interface
Figure 2 25 Way ‘D’ Type Connector (Remote
Control Lead P/N: AU E1973
PIN Function
14 pump running +5V out
15 pump stopped +5V out
21 pump running GND
22 pump stopped GND
Function Connection
Clockwise Started CW
Stopped CW
Counter Clockwise Started CCW
Stopped CCW
IP 66 Remote
speed control
Speed control
0-10V d.c
RPM
13
25
01
14
13 +V
25 GND
10
11
23
10K (0.5W)
12 +V
24 GND
Table 10 Analogue /Digital Remote Interface
8.16 Keypad Lock Function

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Description
8.18 IP 66 Remote Speed
Control
Key combination Display
100 RPM 80 525ML/MN
SPEED CTRL: INTERNAL
SPEED CTRL: EXT VOLT
SPEED CTRL: EXT CURR
SPEED CTRL: EXT POT.
0 –1 0V DC
4 –2 0 mA
-----R PM 80 ----- ML/MN
Remote potentiometer
8.19 Pause Function
100 RPM 80 525ML/MN
100 RPM 80 525ML/MN
050.0M L 0 02.0 S INT
PPP RPM 80 PPPP ML/MN
PPPPPML PPPPP S INT
100 RPM 80 525ML/MN
050.0M L 0 02.0 S INT
100 RPM 80 525ML/MN
PUMP PAUSED
Note:
The PAUSE Function can be used to
pause the dosing fuction in dose mode
and in Batch dose mode
The PAUSE function can be activated
when the pump is running.