Vertex Standard VX-820 series User manual

1
Contents
Specifications ...................................................................................................................................................... 2
Exploded View & Miscellaneous Parts .......................................................................................................... 3
Block Diagram .................................................................................................................................................... 5
Circuit Description............................................................................................................................................. 7
Alignment .......................................................................................................................................................... 11
Board Units (Schematics, Layouts & Parts)
Main Unit .................................................................................................................................................... 15
Display Unit ................................................................................................................................................ 33
Cable Unit.................................................................................................................................................... 41
©2005 VERTEX STANDARD CO., LTD. EC058N90A
VHF Band
Service Manual
VX-820 Series
Introduction
This manual provides the technical information necessary for servic-
ing the VX-820 Series Transceiver.
Servicing this equipment requires expertise in handing surface-mount
chip components. Attempts by non-qualified persons to service this
equipment may result in permanent damage not covered by the war-
ranty, and may be illegal in some countries.
Two PCB layout diagrams are provided for each double-sided board
in this transceiver. Each side of the board is referred to by the type of
the majority of components installed on that side (“Side A” or “Side
B”). In most cases one side has only chip components (surface-mount
devices), and the other has either a mixture of both chip and leaded
components (trimmers, coils, electrolytic capacitors, ICs, etc.), or leaded
components only.
As described in the pages to follow, the advanced microprocessor de-
sign of the VX-820 Series Transceiver allows a complete alignment of
this transceiver to be performed without opening the case of the radio;
all adjustments can be performed from the front panel, using the “Align-
ment Mode” menu.
While we believe the information in this manual to be correct, VER-
TEX STANDARD assumes no liability for damage that may occur as a
result of typographical or other errors that may be present. Your coop-
eration in pointing out any inconsistencies in the technical information
would be appreciated.
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong

2
Specifications
General
Frequency range: 134-174 MHz
Channel / Group: 16 CH / 1 Group (w/o LCD version)
512 CH / 32 Groups (w/ LCD version)
Channel Spacing: 12.5/15/20/25/30 kHz
PLL Stepping: 1.25/2.5/5/6.25/7.5 kHz
Power Supply Voltage: 7.4 V
Current Consumption: 30 mA (Standby w/saver)
(Approx. @7.4 V) 75 mA (Standby)
200 mA (Receive)
1.7 A (Transmit)
Battery Life (Approx.): 7 hours (w/ FNB-V86LI)
12 hours (w/ FNB-V87LI)
Operating Temperature Range: –22 °F to +140 °F (–30 °C to +60 °C)
Frequency Stability: ±2.5ppm
Case Size (W x H x D): 2.2” x 3.8” x 1.48” (56 x 96.5 x 37.5 mm)
Weight (Approx.): 10.9 oz (310g) (w/FNB-V86LI, ATV-8B, CLIP-920)
Receiver (Measurement per TIA/EIA-603)
Circuit Type: Double Conversion Super-heterodyne
Sensitivity (12dB SINAD): 0.25 µV/0.32 µV(W/N)
Adjacent Channel Selectivity: 75/70 dB (W/N)
Intermodulation: 75/70 dB (W/N)
Spurious Response Rejection: 75 dB
Num & Noise: 48/42 dB (W/N)
Audio output: 700 mW @ 16 ohms 5% THD
Spurious Emissions: –57 dBm
Transmitter (Measurement per TIA/EIA-603)
RF Power Output: 5/2.5/1/0.25 W
Modulation Type: Direct FM (16K0F3E/11K0F3E)
Maximum Frequency Deviation: ±2.5/±4.0/±5.0 kHz
FM Hum & Noise: 45/40 dB (W/N)
Audio Distortion: Less than 3% @ 1kHz
Spurious Emissions: –36 dBm @under 1 GHz
–30 dBm @above 1 GHz
Specifications subject to change without notice or obligation.

3
Exploded View & Miscellaneous Parts
Non-designated parts are available only as
part of a designated assembly.
RA060400B
LATCH PLATE
RA0688700
LATCH NAIL
RA0745400 (x2 pcs)
COIL SPRING
RA0601700
ROTARY KNOB (VOL)
RA068970A
FRAME
RA0689100
LIGHT GUIDE
G6090163
LCD
RA0727300
PAD
MAIN UNIT
RA060450A
SPECIAL NUT (M)
RA060460A
SPECIAL NUT (L)
RA0603600 (x2 pcs)
O RING (1x4.2)
RA0603700 (x2 pcs)
O RING (1.8x7)
RA0607300
O RING (1.8x5.3)
RA0602000
COVER (BAT)
RA068950A
COVER (ACS)
RA0602800
GASKET
RA0663500
GASKET (ACS)
CP8212001
REAR CASE ASSY
CP8304003
PANEL ASSY (16 KEY)
RA0698000
REFERECTOR SHEET
RA0697900
SHEET (FET)
RA0681900
HOLDER PLATE (POW)
T9207217
FW-ASSY
RA0664000
RUBBER PACKING (POW)
RA0697400
PAD (ACS)
RA0731400
SHEET (9.5X4 M TEX)
DISPLAY UNIT
RA0611500
ROTARY KNOB (CH)


RA0601800
SIDE COVER

























RA0731500 (x2 pcs)
PAD (E1)
1: w/ LCD, 2: w/o LCD
SPECIAL SCREW
PAN HEAD SCREW
PAN HEAD SCREW
PAN HEAD SCREW
PAN HEAD SCREW
TAPTITE SCREW
TAPTITE SCREW
HEX SOCKET BOLT
TAPTITE SCREW
SPECIAL SCREW
Ref.










(M2.6X5)
M2X3NI
M2X3BSUS #2
M2X3.5 SUS #2
M2X6 SUS #2
M2X4NI
2X10SUS
M2X6BSUS
M2X5NI #2
(M3X6)
Qty.
2
1
1
4
4
12
2
2
2
1
VXSTD P/N
RA0606200
U00103002
U07230227
U07A35220
U07A60220
U44104002
U44110020
U51106027
U9900094
RA0604400
Description
RA0663800
RUBBER KNOB (16KEY)
RA0663700 (x2 pcs)
INTER CONNECTOR


T9207216
FW-ASSY
RA0727300
PAD (LCD)
RA0712300
HOLDER RUBBER (SW)
RA060400B
LATCH PLATE
RA0688700
LATCH NAIL
RA0745400 (x2 pcs)
COIL SPRING
CP8304001
PANEL ASSY (NO KEY)

RA0729100
BLIND SHEET
RA060400B
LATCH PLATE
RA0688700
LATCH NAIL
RA0745400 (x2 pcs)
COIL SPRING
CP8304002
PANEL ASSY (4 KEY)

RA070350A
RUBBER KNOB (4KEY)

4
Exploded View & Miscellaneous Parts
Note

5
Block Diagram
Main Unit

6
Block Diagram
Display Unit

7
Circuit Description
1. Circuit Configuration by Frequency
The receiver is a double-conversion superhetero-
dyne type, with a first Intermediate Frequency (IF)
of 50.85 MHz and a second IF of 450 kHz. Incoming
signals from the antenna are mixed with the local
signal from the VCO/PLL to produce the first IF of
50.85 MHz. The signals are then mixed with the 50.4
MHz second local oscillator output to produce the
450 kHz second IF. This is detected to give the de-
modulated signal. The transmit signal frequency is
generated by the PLL VCO, and modulated by the
signal from the microphone. It is then amplified and
sent to the antenna.
2. Receiver System
2-1. Front-end RF amplifier
Incoming RF signals from the antenna are delivered
to the Main Unit and pass through a Low-pass fil-
ter, antenna switching diode D1011 (HVU131), and
a high pass filter, and undesired out-of-band signals
are then removed by a varactor-diode-tuned band-
pass filter D1013, D1014, D1015, and D1016 (all
1SV323). The residual signals are amplified by
Q1021 (2SC5226) and then pass through a varactor-
diode-tuned image-stripping band pass filter D1019,
D1020, D1021, and D1022 (all 1SV323) prior to de-
livery to the 1st mixer.
2-2. First Mixer
The 1st mixer consists of Q1034 (SPM5001), T1001,
T1002, and T1003. Buffered output from the VCO is
amplified by Q1032 (2SC5005) to provide a pure
first local signal between 184.85 and 224.85 MHz for
injection to the first mixer. The IF signal then passes
through monolithic crystal filter XF1001 (±5.5 kHz
BW) to strip away undesired mixing products.
2-3. IF Amplifier
The first IF signal is amplified by Q1056 (2SC5226).
The amplified first IF signal is applied to FM IF sub-
system IC Q1065 (TA31136FN) which contains the
second mixer, second local oscillator, limiter ampli-
fier, noise amplifier, and S-meter amplifier. The sig-
nal from reference oscillator X1003 is multiplied by
three by Q1065 (TA31136FN), and then is mixed with
the IF signal to produce a 450 kHz second IF.
The second IF signal then passes through the ceramic
filter CF1001 (wide channels), CF1002 (narrow chan-
nels) to strip away all but the desired signal, and is
applied to the limiter amplifier in Q1065
(TA31136FN), which removes amplitude variations
in the 450 kHz IF, before detection of the speech by
the ceramic discriminator CD1001.
2-4. Audio amplifier
Detected audio from Q1065 (TA31136FN) is applied
to Q1031 (AK2345) and is fed to the bandpass filter
inside Q1031 (AK2345).
If an optional signaling unit is installed, Q1078
(CD4066BPWR) is set to “OFF,” and the AF signal
from Q1032 (AK2345) is fed to the optional unit. If a
signaling unit is not installed, Q1078
(CD4066BPWR) is switched “ON,” and the signal
passes through Q1078 (CD4066BPWR). The signal
then proceeds through the de-emphasis stage and
the expander at Q1022 (LA8630M). When the ex-
pander function is off, the signal will be bypassed
via Q1014 (CD4053BPWR). The output signal of the
expander (or a signal from de-emphasis) goes
through AF mute switch Q1083 (DTC114TE) and is
amplified by Q1082 (LM2902PWR). The output from
Q1082 LM2902PWR) is amplified by the AF power
amplifier Q2017 (TDA2822) after passing through
the AF volume control Q1020 (M62364FP). The out-
put of Q2017 (TDA2822) drives the internal speaker.
2-5. Squelch Circuit
There are 13 levels of squelch setting, from “0” to
“12.” The level “0” corresponds to an “open”
squelch. The level “1” is the lowest squelch thresh-
old setting level, and level “11” means tight squelch.
From “2” to “10” are intermediate, increasingly-tight
settings. The level “12” represents carrier squelch.
2-5-1. Noise Squelch
The Noise Squelch circuit is composed of the
bandpass filter at Q1065 (TA31136FN), noise ampli-
fier Q1069 (2SC4617), and noise detector D1049/
D1050 (both DA221). When a carrier is not being
received, the noise components passed from de-
modulator Q1065 (TA31136FN) are amplified by
Q1069 (2SC4617), fed through bandpass filter Q1065
(TA31136FN), detected as a DC voltage by D1049/
D1050 (both DA221), and applied to pin 16 (the A/D

8
The high frequency signal components are ampli-
fied by Q1075 (LM2902PWR), and their level is set
by Q1020 (M62364FP) to establish proper balance
of the level between high- and low-frequency com-
ponents. After that, the signals modulate the trans-
mit carrier via modulator D1030 (1SV286) of the
VCO.
3-2. Drive and Final Amplifier Stages
The modulated signal from VCO Q1051 (2SC4227)
is buffered by Q1040 (2SC5005) and amplified by
Q1032 (2SC5005). Then the signal is buffered by
Q1027 (2SC3356) for delivery to the final amplifier
driver Q1024 (2SK3475). The low-level transmit sig-
nal is then applied to Q1019 (2SK3476) for final am-
plification up to 5 watts output power. The transmit
signal then passes through the antenna switch D1012
(HVU131) and is low-pass filtered to suppress har-
monic spurious radiation before delivery to the an-
tenna.
3-3. Automatic Transmit Power Control
The current detector Q1072 (NJM12902V) detects
the current drawn by Q1019 (2SK3476) and Q1024
(2SK3475), and converts the current difference to a
voltage difference. The output from the current de-
tector Q1072 (NJM12902V) is compared with the ref-
erence voltage and amplified by the power control
amplifier Q1072 (NJM12902V). The output from
Q1072 (NJM12902V) controls the gate bias of the fi-
nal amplifier Q1019 (2SK3476) and the driver Q1024
(2SK3475). The reference voltage switches among
four values of TX Power (“High,” “Low3,” “Low2,”
and “Low1”), as controlled by Q1020 (M62364FP).
3-4. PLL Frequency Synthesizer
The frequency synthesizer consists of PLL IC Q1068
(SA7025DK), the VCO, TCXO (X1003), and buffer
amplifier. The output frequency from the TCXO is
16.8 MHz, and the tolerance is ±2.5 ppm (in the tem-
perature range —30 °C to +60 °C).
3-4-1. VCO (Voltage-Controlled Oscillator)
While the radio is receiving, the RX oscillator Q1046
(2SK508) in the VCO generates a programmed fre-
quency between 184.85 and 224.85 MHz as the 1st
local signal. While the radio is transmitting, the TX
Circuit Description
port) of Q1067 (CPU: LC87F5BP6A). When a car-
rier is received, the DC voltage becomes low because
the noise is compressed. When the detected voltage
to the CPU is high, the CPU stops AF output by set-
ting Q1083 (DTC114TE) “OFF” (by making pin 59
of the CPU “High” level). When the detection volt-
age is low, the CPU switches Q1083 (DTC114TE)
“ON” by making pin 59 “Low,” and the AF signal is
allowed to flow.
2-5-2. Carrier Squelch
The pin 15 (A/D port) of CPU Q1067 (LC87F5BP6A)
detects the RSSI voltage output from Q1065
(TA31136FN) at pin 12, and controls the AF output.
The RSSI output voltage changes according to the
signal strength of carrier; a stronger signal makes
the RSSI voltage higher. The processing of the AF
signal control is same as Noise Squelch, except that
the switching threshold is adjusted so as to be 3 dB
higher than the “tight squelch” sensitivity.
3. Transmitter System
3-1. MIC Amplifier
The AF signal from the internal microphone (pin 21
of J2002 on the Display Unit) or an external micro-
phone (pin 6 of J2002 on the Display Unit) passes
through microphone selection switch Q2015
(CD4053BPWR) and is amplified by microphone
amplifier Q2014 (LM2904PWR), thereafter passing
through the microphone gain controller, Q1020
(M62364FP). The AF signal then passes through
compandor Q1022 (LA8630M). When not using the
compandor, the CPU bypasses the compandor cir-
cuit and feeds the signal to the pre-emphasis circuit.
Q1078 (CD4066BPWR) becomes “OFF” when an op-
tional signaling unit is attached, and the AF signal
from Q1022 (LA8630M) is redirected via the signal-
ing unit. If a signaling unit is not installed, Q1078
(CD4066BPWR) becomes “ON,” the signal bypasses
Q1078 (CD4066BPWR), and it instead is applied to
the pre-emphasis amplifier Q1031 (AK2345). The
signal passes through the limiter and splatter filter
of Q1031 (AK2345), and is adjusted for proper de-
viation at Q1020 (M62364FP). The low frequency
signal components (CTCSS, DCS, etc.) are then am-
plified by Q1075 (LM2902PWR) and used for direct
modulation of the reference oscillator, TCXO X1003.

9
Circuit Description
oscillator Q1051 (2SC4227) in the VCO generates a
frequency between 134 and 174 MHz (the actual
transmitting frequency). The output from the oscil-
lator is amplified by buffer amplifier Q1040
(2SC5005) and becomes the output of the VCO. The
output from VCO is divided: one part is amplified
by Q1049 (2SC5005) and fed back to the PLL IC at
pin 5. The other is amplified by Q1032 (2SC5005)
and, in case of the reception, it is fed via D1023
(DAN222) to the mixer as the 1st local signal. On
transmit, it is fed via D1023 (DAN222) to buffer
amplifire Q1027 (2SC3356), and passed through the
final amplifier driver Q1024 (2SK2375) to the final
amplifier Q1019 (2SK2376).
3-4-2. VCV (Varactor Control Voltage) Control
The tuning voltage (VCV) of the VCO establishes
the lock range of the VCO by controlling the anode
of a varactor diode using a negative voltage and the
control voltage from PLL IC Q1068 (SA7025DK). The
negative voltage is fed to the varactor diode after
conversion to a negative value at Q1030
(NJM2130F), using the output voltage of the D/A
converter, Q1020 (M62364FP).
3-4-3. PLL
The PLL IC Q1068 (SA7025DK) consists of a refer-
ence divider, main divider, phase detector, charge
pumps and a fractional accumulator. The reference
frequency from TCXO is applied to pin 8 of the PLL
IC Q1068 (SA7025DK) and is divided by the refer-
ence divider. This IC is a decimal point dividing PLL
IC, and the dividing ratio becomes 1/8 of the usual
PLL frequency step. Therefore, the output of refer-
ence divider is 8 times the frequency of the channel
step. For example, when the channel steps are set to
5 kHz, the output of reference divider becomes 40
kHz. The feedback signal from the VCO applied to
5 pin of the PLL IC Q1068 (SA7025DK) is divided
according to the dividing ratio so as to become the
same frequency as that of the output of reference
divider. These two signals are compared by the
phase detector, and a phase difference pulse is gen-
erated. The phase difference pulse and the pulse
from the fractional accumulator pass through the
charge pumps and low-pass filter, producing a DC
voltage (VCV) to control the VCO. The oscillation
frequency of the VCO is therefore locked via the
control of this DC voltage. The PLL serial data from
the CPU Q1067 (LC87F5BP6A) is sent with three
lines of data: SDO (pin 20), SCK (pin 22) and PSTB
(pin 27). The lock condition of the PLL is sent from
the UL (pin 17) terminal, and UL becomes “High”
at the time of a proper lock condition and becomes
“Low” at the time of an unlocked condition. The
CPU always watches over the UL condition, and
when it becomes “Low” (unlocked condition), the
CPU Q1067 (LC87F5BP6A) prohibits transmission
and reception.

10
Circuit Description
Note

11
Alignment
Introduction
The VX-820 series is carefully aligned at the factory
for the specified performance across the frequency
range specified for each version. Realignment
should therefore not be necessary except in the event
of a component failure, or altering version type. All
component replacement and service should be per-
formed only by an authorized Vertex Standard rep-
resentative, or the warranty policy may be void.
The following procedures cover the sometimes crit-
ical and tedious adjustments that are not normally
required once the transceiver has left the factory.
However, if damage occurs and some parts subse-
quently are placed, realignment may be required. If
a sudden problem occurs during normal operation,
it is likely due to component failure; realignment
should not be done until after the faulty component
has been replaced.
We recommend that servicing be performed only
by authorized Vertex Standard service technicians
who are experienced with the circuitry and fully
equipped for repair and alignment. Therefore, if a
fault is suspected, contact the dealer from whom the
transceiver was purchased for instructions regard-
ing repair. Authorized Vertex Standard service tech-
nicians realign all circuits and make complete per-
formance checks to ensure compliance with factory
specifications after replacing any faulty components.
Those who do undertake any of the following align-
ments are cautioned to proceed at their own risk.
Problems caused by unauthorized attempts at re-
alignment are not covered by the warranty policy.
Also, Vertex Standard reserves the right to change
circuits and alignment procedures in the interest of
improved performance, without notifying owners.
Under no circumstances should any alignment be
attempted unless the normal function and opera-
tion of the transceiver are clearly understood, the
cause of the malfunction has been clearly pinpoint-
ed and any faulty components replaced, and realign-
ment determined to be absolutely necessary.
The following test equipment (and thorough famil-
iarity with its correct use) is necessary for complete
realignment. Correction of problems caused by mis-
alignment resulting from use of improper test equip-
ment is not covered under the warranty policy.
While most steps do not require all of the equip-
ment listed, the interactions of some adjustments
may require that more complex adjustments be per-
formed afterwards. Do not attempt to perform only
a single step unless it is clearly isolated electrically
from all other steps. Have all test equipment ready
before beginning, and follow all of the steps in a sec-
tion in the order presented.
Required Test Equipment
RF Signal Generator with calibrated output level
at 200 MHz
Deviation Meter (linear detector)
In-line Wattmeter with 5 % accuracy at 200 MHz
50 Ohm RF Dummy Load with power rating 10
W at 200 MHz
16 Ohm AF Dummy Load (Attention : Audio out-
put is BTL output)
Regulated DC Power Supply (standard 7.5 V DC,
3 A)
Frequency Counter with 0.2 ppm accuracy at 200
MHz
Audio Generator
AC Voltmeter
DC Voltmeter
VHF Sampling Coupler
IBM PC / compatible Computer with Microsoft®
Windows® 95 or later operating system
Vertex Standard CE59 (version 2.06 or later)
Alignment program and CT-109 PC Program-
ming Cable or FIF-10AUSB Interface/CT-108 PC
Programming Cable
: When using the FIF-10A USB Interface, requires
the Windows® 2000 or Windows® XP

12
Alignment
Alignment Preparation & Precautions
A 50-Ohm RF Dummy Load and in-line wattmeter
must be connected to the main antenna jack in all
procedures that call for transmission, except where
specified otherwise. Correct alignment is not possi-
ble with an antenna.
After completing one step, read the following step
to determine whether the same test equipment will
be required. If not, remove the test equipment (ex-
cept dummy load and wattmeter, in connected) be-
fore proceeding.
Correct alignment requires that the ambient temper-
ature be the same as that of the transceiver and test
equipment, and that this temperature be held con-
stant between 68 and 86 °F (20 ~ 30 °C). When the
transceiver is brought into the shop from hot or cold
air, it should be allowed time to come to room tem-
perature before alignment.
Whenever possible, alignments should be made with
oscillator shields and circuit boards firmly affixed
in place. Also, the test equipment must be thorough-
ly warmed up before beginning.
Note: Signal levels in dB referred to in the align-
ment procedure are based on 0 dBmEMF = 1 mV.
Setup the test equipment as shown for transceiver
alignment, apply 7.5 V DC power to the transceiver.
Refer to the drawings above for Alignment Points.
The transceiver must be programmed for use in the
intended system before alignment is attempted. The
RF parameters are loaded from the file during the
alignment process.
In order to facilitate alignment over the complete
switching range of the equipment it is recommend-
ed that the channel data in the transceiver is preset
as the chart below.
TRANSMITTER SECTION ALINGMENT SETUP RECEIVER SECTION ALINGMENT SETUP
The alignment mode is accessed by “Alignment
mode” command from the computer, and the align-
ment tool operates it automatically. During the align-
ment mode, normal operation is suspended. Use the
alignment tool program running on PC.
CHANNEL
BAND-LOW
BAND-MID
BAND-HIGH
FREQUENCY
134.000 MHz
154.000 MHz
174.000 MHz
VX-820
Inline
Wattmeter
Power Supply
7.5 VDC
Deviation
Meter
Frequency
Counter
30 dB PAD
MIC/SP
COM Port or USB Jack
ANT
CT-109 or FIF-10/CT-108
RF
Signal Generator
VX-820
Power Supply
7.5 VDC
MIC/SP
COM Port or USB Jack
ANT
CT-109 or FIF-10/CT-108

13
Alignment
The Alignment Tool Outline
Installation the tool
Install the CE59 (version 2.06 or later) to your PC.
The re-alignment for VX-820 series uses the
“Alignment“ menu of CE59.
Action of the switches
When the transceiver is in the “Alignment mode,“ the
actions of the PTT switch and keys are ignored. All of
the commands are remotely controlled by the PC.
Basic sequence
The data displayed in screen of this tool is tempo-
rary data, and you must take care to ensure the pres-
ervation of the command sequence which is speci-
fied below.
1. Enter the “Alignment mode“
2. Upload data from radio
3. Edit/set alignment data
4. Download data to radio
When you finish one alignment parameter, the tool
will ask you “Save the Aligned Data?“ If you select
“Yes,“ the temporary data will updated. If you se-
lect “No,“ the tool will not update the temporary
data and the setting will return to its original value.
Basic Alignment Mode
The Basic Alignment mode allows you to align the
entire radio. The value of each parameter can be
changed to the desired position by use of the “” /
“” and up/down arrow keys, along with direct
number input and dragging of the PC mouse.
To enter the Basic Alignment Mode, select “Basic
Alignment” in the main “Radio” menu. It will start
to “Upload” the written personalized data from the
radio. Pressing the “OK” button will then start the
Basic Alignment Mode.
Note: when all items are to be aligned, it is strongly
recommended to align them according to following
sequence. Detailed information for each step may
be found in the “Help” file within CE59 (Clone Ed-
itor).
1. RX VCO Tune Voltage (RX VCO)
2. TX VCO Tune Voltage (TX VCO)
3. PLL Reference Frequency (Frequency)
4. RX Sensitivity (RX Tune)
5. Squelch (SQL)
6. TX Power
7. Maximum Deviation <Wide>
8. Maximum Deviation <Narrow>
9. Sub Audio Deviation <CTCSS>
10. Sub Audio Deviation <DCS>
BATTERY TERMINAL POLARITY

14
Alignment
CH (C HANNEL - BY -C HANNEL ) Fine Alignment Mode
The CH Fine Alignment Mode allows you to align
the radio separately for every operating channel. The
value of each parameter can be changed to the de-
sired position using the “” / “” and up/down
arrow keys, direct number input, and by dragging
the PC mouse.
To enter the CH Fine Alignment Mode, select “CH
Fine Alignment” in the main “Radio” menu. It will
start to “Upload” the written personalized data from
the radio. Pressing the “OK” button will then start
the CH Fine Alignment Mode.
Note: Detailed information for each step may be
found in the “Help” file within CE59 (Clone Editor).
Note!
Because of the bridge audio amplifier circuit
used in the , it is necessary to construct
and use a simple audio load test adapter as
shown in the schematic diagram, when con-
ducting receiver alignment steps.
Do not connect either side of the speaker leads
to chassis “ground.”
AF TEST ADAPTER SCHEMATIC
Pin 1: SP (+)
Pin 3: GND
Pin 5: SELECT
Pin 7: CLONE
Pin 9: DISC OUT
Pin 11: VCCP
Pin 13: TXD
Pin 4: BLACK
Pin 5: BLUE
Pin 6: YELLOW
Pin 7: GRAY
Pin 8: GREEN
Pin 9: PURPLE
Pin 10: ORANGE
Pin 12: CLEAR
Pin 13: PINK
Pin 14: BROWN
Pin 11: L_GREEN
Pin 3: SHIELD
Pin 2: RED
Pin 1: WHITE
16-Ohm 2W
27 k-Ohm
2.2 k-Ohm
220 µF
220 µF
10 µF AUDIO GENERATOR
PTT SW
1/2 OUTPUT LEVEL
AF METER
Pin 2: SP (- )
Pin 4: MIC
Pin 6: PTT/ACC
Pin 8: 5V
Pin 10: SEL
Pin 12: RESET
Pin 14: RXD
-

15
Main Unit
Circuit Diagram
RX: 0 V
TX: 0.8 V
PWR ON: 0 V
PWR OFF: 6.7 V
–7.6 dBµV emf
@156.1 MHz
RX: 7.4 V
TX: 7.1 V
RX: 7.4 V
TX: 6.7 V
RX: 4.7 V
TX: 4.3 V
RX: 4.8 V
TX: 0.1 V
RX: 0.1 V
TX: 3.4 V
SAVE ON: 0 V
SAVE OFF: 4.8 V
TX: 0 V
SAVE ON: 0 V
SAVE OFF: 3.4 V
TX: 0 V
7.4 V
PWR ON: 1.7 V
PWR OFF: 0 V
PWR ON: 5.0 V
PWR OFF: 0 V
SW ON: 0 V
SW OFF: 3.5 V
PWR ON: 7.4 V
PWR OFF: 1.1 V
TX: 7.1 V
RX: 7.4 V
TX: 6.9 V
RX: 0 V
TX: 2.1 V
RX: 7.4 V
TX: 6.9 V
RX: 7.4 V
TX: 6.9 V
RX: 2.3 V
TX: 0 V
RX: 0 V
TX: 2.0 V
0 V
RX: 0.8 V
TX: 0 V
–9.5 dBµV emf
@156.1 MHz
RX: 1.3 V
TX: 0 V
RX: 0 V
TX: 5.0 V
RX: 4.1 V
TX: 0 V
3.5 V
2.6 V @25 °C
RX: 3.1 V
TX: 0 V
RX: 0 V
TX: 4.4 V
RX: 0 V
TX: 2.1 V RX: 0 V
TX: 1.2 V
RX: 0 V
TX: 1.7 V
RX: 2.4 V
TX: 0.6 V
@156.1 MHz
5.0 V
3.5 V
MUTE: 3.5 V
BUSY: 0.6 V
TX: 0.6 V
MUTE: 0 V
BUSY: 3.5 V
TX: 3.5 V
RX: –4.8 V
TX: –5.0 V
RX: –1.6 V
TX: –0.9 V
@156.1 MHz
RX: 2.3 V
TX: 0 V
RX: 2.6 V
TX: 2.3 V
RX: 0 V
TX: 3.0 V
8.0 V
0 V
0.5 dBµV emf
@156.1 MHz
3.5 V
3.5 V
0.2 V p-p
RX: 3.5 V
TX: 0 V
RX: 0 V
TX: 3.4 V 3.5 V
MUTE: 3.1 V
BUSY: 0 V
TX: 3.1 V
3.5 V
OPTION ON: 0 V
OPTION OFF: 3.5 V
3.5 V
RX: –1.2 V
TX: –0.6 V
@156.1 MHz
RX: –4.1 V
TX: –4.6 V
RX: –4.8 V
TX: –5.0 V
RX: 0.1 V
TX: 3.4 V
MUTE: 0.3 V
BUSY: 0.8 V
TX: 0.1 V
MUTE: 0 V
BUSY: 0.8 V
TX: 0.2 V
SAVE ON: 3.5 V
SAVE OFF: 0.6 V
SAVE ON: 0 V
SAVE OFF: 3.5 V
3.5 V
0.1 V
2.7 V
0.8 V
RX: 0 V
TX: 5.0 V
RX: 2.6 V
TX: 0 V
RX: 2.6 V
TX: 2.6 V
RX: 3.0 V
TX: 2.8 V
RX: 4.1 V
TX: 3.9 V
RX: 3.7 V
TX: 4.2 V
RX: –2.9 V
TX: 0 V
RX: –0.6 V
TX: –2.9 V
RX: –4.0 V
TX: 0 V
0.8 V
2.6 V
5.0 V
4.2 V
4.9 V
SAVE ON: 0 V
SAVE OFF: 3.4 V
TX: 0 V
SAVE ON: 0 V
SAVE OFF: 4.9 V
TX: 0 V
RX: 3.0 V
TX: 0 V
RX: 3.0 V
TX: 0 V
RX: 1.4 V
TX: 0 V
RX: 0.6 V
TX: 0 V
–2.5 dBµV emf RX: 4.8 V
TX: 0 V
RX: 0.5 V
TX: 0 V
RX: 3.6 V
TX: 0 V
0 V
RX: 1.3 V
TX: 0 V
RX: 3.2 V
TX: 0 V
RX: 0.8 V
TX: 0 V
RX: 3.1 V
TX: 0 V
RX [W]: 3.5 V
RX [N]: 0 V
TX: 0 V
RX [W]: 0 V
RX [N]: 2.4 V
RX [W]: 1.0 V
RX [N]: 1.9 V
TX [W]: 0 V
TX [N]: 1.9 V
0 V
RX [W]: 0 V
RX [N]: 3.0 V
RX [W]: 1.0 V
RX [N]: 1.9 V
TX [W]: 0 V
TX [N]: 1.9 V
RX [W]: 1.5 V
RX [N]: 0 V
TX: 0 V
1.7 V
3.5 V
3.4 V
RX: 2.8 V
TX: 2.3 V
@156.1 MHz
PLL LOCK: 3.4 V
PLL UNLOCK: 0 V
PWR ON: 1.9 V
PWR OFF: 0 V
PWR ON: 7.4 V
PWR OFF: 0 V
PWR ON: 6.7 V
PWR OFF: 6.9 V 3.5 V

PWR OFF: 3.5 V
CLOCK SHIFT ON: 1.9 V
CLOCK SHIFT OFF: 2.0 V

PWR OFF: 3.5 V
CLOCK SHIFT ON: 2.4 V
CLOCK SHIFT OFF: 3.4 V

PWR OFF: 3.5 V
CLOCK SHIFT ON: 1.8 V
CLOCK SHIFT OFF: 2.0 V



LED HI: 3.3 V
LED LOW: 0 V
LED OFF: 0 V
LED ON: 3.4 V
LED OFF: 0 V
RX: 2.7 V
TX: 0.7 V
RX: 3.5 V
TX: 0 V
RX: 0 V
TX: 3.5 V
RX [W]: 0 V
RX [N]: 3.3 V
3.5 V
4.1 V
5.7 V
5.1 V
3.5 V
7.4 V
PWR ON: 3.5 V
PWR OFF: 0 V
PWR ON: 3.4 V
PWR OFF: 0 V
MUTE: 0 V
BUSY: 1.7 V
TX: 1.7 V
MUTE: 0 V
BUSY: 3.5 V
TX: 3.5 V

16
Main Unit

17
Main Unit
Parts Layout (Side A)
1
2
3
ABCDEF
4
2SC4617 (BR)
(Q1064, 1069)
2SC5226 (R22)
(Q1056)
2SB1132 (BA)
(Q1003)
DTC144EE (26)
(Q1004, 1017,
1018, 1070, 1071,
1086, 1087)
DTC114TE (04)
(Q1010, 1025,
1062)
BR93L66RFVM
(Q1063)
LM2904PWR
(Q1080)
2SK3476
(Q1019)
LC87FF5BP6A
(Q1067)
CD4066BPWR
(Q1078)
LM2902PWR
(Q1073, 1074, 1075)
NJM12902V
(Q1072)
RTM002 (BA)
(Q1088)
TAR5S35U
(Q1060, 1061)
DA221 (K)
(D1026, 1042,
1043, 1049, 1050)
UNR911FJ0L (6O)
(Q1041, 1085)
XP1501 (5R)
(Q1002)
UMD5N
(Q1006, 1058)
DAN222 (N)
(D1046, 1048)
S-80835CNMC
(Q1059)

18
Main Unit
1
2
3
abcdef
Parts Layout (Side B)
4
2SA1774 (FR)
(Q1035)
2SC3356 (R24)
(Q1027)
2SC4227 (R32)
(Q1051)
2SC4617 (BR)
(Q1053)
2SC5005 (73)
(Q1032, 1040, 1049)
2SC5226 (R22)
(Q1021)
2SK508 (K52)
(Q1046)
2SK880GR (XG)
(Q1066)
2SK3475
(Q1024)
AK2345
(Q1031)
SA7025DK
(Q1068)
M62364FP
(Q1020)
NJM2130F
(Q1030, 1084)
DTC144EE (26)
(Q1033, 1043,
1048)
DTC114TE (04)
(Q1038, 1047,
1083)
DTA144EE (16)
(Q1036)
SPM5001
(Q1034)
TAR5S50U
(Q1005)
CD4053BPWR
(Q1014)
LM2902PWR
(Q1082)
BD6111FV
(Q1028)
TC4W53FU
(Q1029)
TC7W74FU
(Q1037)
LA8630M
(Q1022)
DA221 (K)
(D 1025)
DAN222 (N)
(D1023)

19
Parts List
Main Unit
DESCRIPTION VALUE V/W TOL. VXSTD P/NMFR’S DESIG VERS.REF. LOT. SIDE LAY ADR
PCB with Components CS1839001
Printed Circuit Board AC058N000 FR0123300 1-
C 1001 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B f3
C 1004 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A A1
C 1005 CHIP CAP. 15pF 50V CH GRM1552C1H150JZ01D K22178216 1- B f4
C 1006 CHIP CAP. 27pF 50V CH GRM1552C1H270JZ01D K22178222 1- B e4
C 1007 CHIP CAP. 4pF 50V CH GRM1552C1H4R0CZ01D K22178206 1- B e3
C 1011 CHIP CAP. 27pF 50V CH GRM1552C1H270JZ01D K22178222 1- B e3
C 1012 CHIP CAP. 27pF 50V CH GRM1552C1H270JZ01D K22178222 1- B e3
C 1014 CHIP CAP. 10pF 50V CH GRM1552C1H100JZ01D K22178212 1- B e3
C 1017 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A B3
C 1018 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B c3
C 1020 CHIP CAP. 27pF 50V CH GRM1552C1H270JZ01D K22178222 1- B e3
C 1023 CHIP CAP. 22pF 50V CH GRM1552C1H220JZ01D K22178220 1- B f3
C 1024 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 1- A B3
C 1025 CHIP TA.CAP. 10uF 16V TEESVA1C106M8R K78120077 1- B c3
C 1027 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B f3
C 1030 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B e3
C 1031 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B c3
C 1035 CHIP CAP. 1uF 10V B GRM40B105K10PT K22100802 1- A B2
C 1038 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e3
C 1039 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A B1
C 1041 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B e3
C 1043 CHIP CAP. 18pF 50V CH GRM1552C1H180JZ01D K22178218 1- B f3
C 1045 CHIP CAP. 47pF 50V CH GRM1882C1H470JA01D K22174227 1- B e3
C 1047 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B c3
C 1050 CHIP CAP. 10pF 50V CH GRM1552C1H100JZ01D K22178212 1- B f3
C 1051 CHIP CAP. 10pF 50V CH GRM1882C1H100JA01D K22174211 1- B e3
C 1052 CHIP CAP. 39pF 50V CH GRM1882C1H390JA01D K22174225 1- B e3
C 1053 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B c3
C 1059 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 1- B c3
C 1060 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A B1
C 1061 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A B3
C 1064 CHIP CAP. 39pF 50V CH GRM1882C1H390JA01D K22174225 1- B e3
C 1067 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B b4
C 1068 CHIP CAP. 0.1uF 16V B GRM188B11C104KA01D K22124805 1- B e3
C 1069 CHIP CAP. 0.022uF 16V B GRM36B223K16PT K22128806 1- B d3
C 1070 CHIP TA.CAP. 10uF 16V TEESVA1C106M8R K78120077 1- B d3
C 1072 CHIP CAP. 15pF 50V CH GRM1552C1H150JZ01D K22178216 1- B f3
C 1074 CHIP CAP. 0.0018uF 50V B GRM36B182K50PT K22178812 1- B b3
C 1075 CHIP CAP. 22pF 50V CH GRM1882C1H220JA01D K22174219 1- B d3
C 1076 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B d3
C 1077 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A B2
C 1080 CHIP CAP. 220pF 25V CH GRM36CH221J25PT K22148203 1- A B3
C 1082 CHIP CAP. 0.1uF 16V B GRM188B11C104KA01D K22124805 1- B d3
C 1083 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B f3
C 1084 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- A B3
C 1085 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B d3
C 1086 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B e3
C 1087 CHIP CAP. 10pF 50V CH GRM1552C1H100JZ01D K22178212 1- B e3
C 1088 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B d3
C 1090 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 1- B b1
C 1091 CHIP CAP. 18pF 50V CH GRM1552C1H180JZ01D K22178218 1- B e3
C 1092 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B b1
C 1093 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e3
C 1095 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B b1
C 1096 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B b1
C 1098 CHIP CAP. 100pF 50V CH GRM1552C1H101JD01D K22178236 1- B d3
C 1099 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B b1
C 1100 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e3

20
Main Unit
C 1101 CHIP CAP. 220pF 25V CH GRM36CH221J25PT K22148203 1- B c3
C 1102 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A B3
C 1103 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- A A3
C 1106 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B b3
C 1107 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B d3
C 1108 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e3
C 1109 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 1- B b2
C 1110 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 1- B b2
C 1112 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 1- B b2
C 1114 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e3
C 1116 CHIP CAP. 9pF 50V CH GRM1552C1H9R0DZ01D K22178211 1- B e3
C 1117 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B e3
C 1118 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A A3
C 1119 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B b2
C 1121 CHIP CAP. 12pF 50V CH GRM1552C1H120JZ01D K22178214 1- B e3
C 1122 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B c3
C 1123 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 1- B b3
C 1124 CHIP CAP. 12pF 50V CH GRM1552C1H120JZ01D K22178214 1- B e2
C 1125 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- B b3
C 1126 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A B2
C 1127 CHIP CAP. 15pF 50V CH GRM1552C1H150JZ01D K22178216 1- B c3
C 1128 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e2
C 1129 CHIP TA.CAP. 4.7uF 6.3V TESVSP0J475M-8R K78080053 1- B b3
C 1130 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A C4
C 1131 CHIP CAP. 2pF 50V CK GRM1554C1H2R0CZ01D K22178204 1- A E1
C 1133 CHIP CAP. 33pF 50V CH GRM1552C1H330JZ01D K22178224 1- B c3
C 1135 CHIP CAP. 1uF 10V B ECJ1VB1A105K K22104806 1- B c3
C 1136 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B c3
C 1137 CHIP CAP. 6pF 50V CH GRM1552C1H6R0DZ01D K22178208 1- B e2
C 1138 CHIP CAP. 4pF 50V CH GRM1552C1H4R0CZ01D K22178206 1- B e2
C 1139 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 1- B c3
C 1141 CHIP CAP. 220pF 25V CH GRM36CH221J25PT K22148203 1- B c3
C 1142 CHIP CAP. 1uF 10V B ECJ1VB1A105K K22104806 1- B b3
C 1143 CHIP CAP. 1uF 10V B ECJ1VB1A105K K22104806 1- B b2
C 1144 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A C2
C 1145 CHIP CAP. 10uF 6.3V B JMK212BJ106KG-T K22080802 1- A D2
C 1146 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B e2
C 1147 CHIP CAP. 220pF 25V CH GRM36CH221J25PT K22148203 1- B c3
C 1149 CHIP CAP. 10pF 50V CH GRM1552C1H100JZ01D K22178212 1- B e2
C 1151 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A C2
C 1152 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- A E1
C 1154 CHIP CAP. 18pF 50V CH GRM1552C1H180JZ01D K22178218 1- B e2
C 1155 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A F1
C 1156 CHIP CAP. 2pF 50V CK GRM1554C1H2R0CZ01D K22178204 1- A F1
C 1159 CHIP CAP. 33pF 50V CH GRM1552C1H330JZ01D K22178224 1- B e2
C 1160 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B c3
C 1162 CHIP CAP. 330pF 50V B GRM155B11H331KA01D K22178803 1- A D2
C 1163 CHIP CAP. 0.0047uF 25V B GRM36B472K25PT K22148830 1- B a1
C 1167 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B c2
C 1168 CHIP CAP. 100pF 50V CH GRM1552C1H101JD01D K22178236 1- B c2
C 1169 CHIP CAP. 0.1uF 10V B GRM36B104K10PT K22108802 1- B b2
C 1172 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A D2
C 1173 CHIP CAP. 18pF 50V CH GRM1552C1H180JZ01D K22178218 1- B a1
C 1174 CHIP CAP. 68pF 50V CH GRM1552C1H680JZ01D K22178232 1- B a2
C 1175 CHIP CAP. 0.001uF 50V B GRM155B11H102KA01D K22178809 1- B d2
C 1176 CHIP CAP. 0.0047uF 25V B GRM36B472K25PT K22148830 1- B b2
C 1177 CHIP CAP. 0.0012uF 50V B GRM36B122K50PT K22178810 1- B a3
C 1178 CHIP CAP. 0.01uF 16V B GRM36B103K16PT K22128804 1- A D2
C 1179 CHIP CAP. 22pF 50V CH GRM1552C1H220JZ01D K22178220 1- B c3
C 1180 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 1- B c2
DESCRIPTION VALUE V/W TOL. VXSTD P/NMFR’S DESIG VERS.REF. LOT. SIDE LAY ADR
Parts List