Vertiv Netsure 502ngfb series User guide

SAG582136800

System Application Guide

Spec. No. 582136800 (Model 502NGFB)

Revision BA, April 8, 2020

Page 1 of 129

SYSTEM OVERVIEW

Description: The NetSure™ 502NGFB DC Power System is a complete integrated power system containing rectifiers,

intelligent control, metering, and monitoring. This power system is available in configurations for 19” and

23” relay rack mounting.

•Individual Shelves with Bulk Output Rear Bus Bars

List

No.

19” or 23”

Relay Rack

Mounting

Number of

Power Shelves

No. of Rectifier

Mounting Positions

Output Capacity

(Amperes)

1 19” 1 (Main) 4

See Table 6

2 19” 1 (Expansion) 5

3 23” 1 (Main) 5

4 23” 1 (Expansion) 6

Table 1

•Assembled Shelves with Top AC Input, and DC Output Termination Panel

List

No.

19” or 23”

Relay Rack

Mounting

Number of

Power Shelves

No. of Rectifier

Mounting Positions

Output

Capacity

(Amperes)

5 19” 1 (Main) 4

See Table 6

6 19” 2 (Main and Expansion) 9

7 23” 1 (Main) 5

8 23” 2 (Main and Expansion) 11

Table 2

•Assembled Shelves with Rear AC Input, Configured for Top DC Distribution Cabinet

List

No.

19” or 23”

Relay Rack

Mounting

Number of

Power Shelves

No. of Rectifier

Mounting Positions

Output

Capacity

(Amperes)

10 19” 1 (Main) 4

See Table 6

11 19” 2 (Main and Expansion) 9

12 23” 1 (Main) 5

13 23” 2 (Main and Expansion) 11

16 19” 3 (1 Main, 2 Expansion) 14

17 23” 3 (1 Main, 2 Expansion) 17

Table 3

•Field Expansion Shelves with Rear AC Input

List

No.

19” or 23”

Relay Rack

Mounting

Number of

Power Shelves

No. of Rectifier

Mounting Positions

Output

Capacity

(Amperes)

14 19” 1 (Field Expansion) 5 See Table 6

15 23” 1 (Field Expansion) 6

Table 4

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SAG582136800 System Application Guide

Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502NGFB)

Page 2 of 129

•Assembled Shelves with Rear AC Input, Configured for GMT Distribution Panel and Top DC

Distribution Cabinet

List

No.

19” or 23”

Relay Rack

Mounting

Number of

Power Shelves

No. of Rectifier

Mounting Positions

Output

Capacity

(Amperes)

20 19” 1 (Main) 4

See Table 6

21 19” 2 (Main and Expansion) 9

22 23” 1 (Main) 5

23 23” 2 (Main and Expansion) 11

26 19” 3 (1 Main, 2 Expansion) 14

27 23” 3 (1 Main, 2 Expansion) 17

Table 5

•Output Capacities

List

No.

208/240VAC Input 120VAC Input

+40°C +65°C +40°C +65°C

1 166A 133A 105A 84A

2 208A 166A 131A 105A

3 208A 166A 131A 105A

4 250A 200A 157A 126A

5 166A 133A 105A 84A

6 374A 299A 236A 189A

7 208A 166A 131A 105A

8 400A* 365A 290A 230A

10 166A 133A 105A 84A

11 374A 299A 236A 189A

12 208A 166A 131A 105A

13 458A 366A 288A 231A

14 208A 166A 131A 105A

15 250A 200A 157A 126A

16 582A 400A 367A 294A

17 600A 400A 445A 357A

20 166A 133A 105A 84A

21 374A 299A 236A 189A

22 208A 166A 131A 105A

23 458A 366A 288A 231A

26 582A 400A 367A 294A

27 600A 400A 445A 357A

* - Maximum busbar capacity.

Table 6

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System Application Guide SAG582136800

Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

Page 3 of 129

•2000W Rectifier Modules

The Rectifier Modules provide load power, battery float current, and battery recharge current during

normal operating conditions. They are designed with the latest patented switch-mode technology

using DSP (Digital Signal Processing) functionality for efficient operation. The Rectifier Modules are a

constant power design. This means that, within the normal operating ambient temperature range and

input voltage range, the maximum available output power is a constant 2000W. Within these ranges,

the Rectifier Modules operate in one of three modes, depending upon load demands. Transition

between modes is completely automatic. If ambient temperature rises above or input voltage falls

below acceptable values, Rectifier Modules continue to operate, but at de-rated output power levels.

1) Constant Voltage Mode: For any initial output voltage setting from 48 to 58 volts, output voltage

remains constant regardless of load. This is the normal operating condition, in which loads are

being supplied and batteries are float charged. Rectifier Modules operate in the Constant Voltage

Mode unless load increases to the point where the product of load current and output voltage is

approximately 2000W.

2) Constant Power Mode: As load increases above approximately 2000W (non-adjustable), output

current continues to increase, but output voltage decreases as required to maintain constant

output power. Rectifier Modules operate in the Constant Power Mode unless load continues to

increase to the point where the current limit setting is reached.

3) Constant Current Mode: If load increases above the current limit setting, output voltage

decreases as required to maintain output current at current limit.

•Controller

The controller controls the operation of the rectifier modules. The controller also provides power

system control, metering, monitoring, and alarm functions.

NCU (NetSure Control Unit): The controller provides power system control (including optional low

voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control

(including a charge control function), metering functions, monitoring functions, local/remote alarm

functions, and connections for binary inputs and programmable relay outputs. The controller also

supports rectifier temperature compensation if the system is equipped with a temperature probe(s).

Temperature probe(s) may also be designated to monitor ambient temperature and/or battery

temperature. The controller also provides data acquisition, system alarm management, and advanced

battery and energy management. The controller contains a color TFT display and keypad for local

access. The controller provides an Ethernet port and comes with comprehensive webpages for remote

access. The controller has SNMP V3 capability for remote system management. The controller

supports software upgrade via its USB port. Refer to the NCU Controller Instructions (UM1M830BNA)

for more information.

General Specifications

See detailed specifications starting on page 105.

Family: NetSure™

Spec. No.: 582136800

Model: 502NGFB

Input Voltage Nominal 120/208/240 volts AC, single phase, and 3-wire, 50/60 Hz, with an

operating range of 100 to 250 volts. Acceptable input frequency range is 45 to 65

Hz.

Output Voltage: -48 Volts DC

Output Capacity:

Rectifier Module: 2000W (41.6A) @ 208/240VAC Input and +45°C (R48-2000) or +55°C (R48-

2000e)

1262W (26.3A) @ 120VAC Input and +45°C (R48-2000) or +55°C

(R48-2000e)

System: See Table 6.

Agency Approval: 58213680001 – 58213680004, and 58213680014, 58213680015:

UL 60950 Recognized, CAN/CSA 22.2

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Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502NGFB)

Page 4 of 129

58213680005 – 5821368008, 58213680010 – 58213680013, 58213680016,

58213680017, 58213680020 – 58213680023, and 58213680026,

58213680027:

UL 60950 and UL 1801 Listed, CAN/CSA 22.2

Framework Type: Relay Rack Mounted

Mounting Width: 19” or 23”, nominal

Mounting Depth: Lists 1 – 4: 13.625”

Lists 5 – 8: 12.5”

Lists 10 – 27: 13.19”

Mounting Height: Lists 1 – 4, 10†, 12†, 14 and 15: 3.5” (2RU):

List 20†† and 22††: 5.25” (3RU)

Lists List 5, 7, 11† and 13†: 7” (4RU)

Lists List 21†† and 23††: 8.75” (5RU)

Lists List 6, 8, 16†and 17†: 10.5” (6RU)

Lists List 26†† and 27††: 12.25” (7RU)

†Note: Heights refer to power shelves only. Add the following for each selected

Distribution Cabinet:

•1-row Distribution Cabinet – 7” (4RU)

•2-row Distribution Cabinet – 14” (8RU)

†† Note: Heights refer to power shelves and space for List KG only. Add the

following for each selected Distribution Cabinet:

•1-row Distribution Cabinet – 7” (4RU)

•2-row Distribution Cabinet – 14” (8RU)

Access: Front and Rear for Installation, Front for Operation and Maintenance

Control: Microprocessor

Color: Front Panels are Gray, Shelves are Galvaneal

Environment: -40°C (-40°F) to +65°C (+149°F),

with deratings (see SPECIFICATIONS section)

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System Application Guide SAG582136800

Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

Page 5 of 129

TABLE OF CONTENTS

SYSTEM OVERVIEW............................................................................................................................................................................................................. 1

MAIN COMPONENTS ILLUSTRATIONS......................................................................................................................................................................... 9

Lists 1 - 4 .......................................................................................................................................................................................................................... 9

Lists 5-8...........................................................................................................................................................................................................................10

Lists 10-13 ........................................................................................................................................................................................................................11

Lists 14 - 17 .....................................................................................................................................................................................................................12

Lists 20 - 23....................................................................................................................................................................................................................13

Lists 26, 27......................................................................................................................................................................................................................14

Other ................................................................................................................................................................................................................................15

LIST DESCRIPTIONS ..........................................................................................................................................................................................................16

List Numbers..................................................................................................................................................................................................................16

List 1: 19” Main Shelf.......................................................................................................................................................................................................................................16

List 2: 19” Expansion Shelf .........................................................................................................................................................................................................................16

List 3: 23” Main Shelf .....................................................................................................................................................................................................................................17

List 4: 23” Expansion Shelf.........................................................................................................................................................................................................................17

List 5: 19” Assembled System with One (1) Main Shelf and AC Input / Bulk DC Output Termination Panel ........................................17

List 6: 19” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf, and AC Input / Bulk DC Output

Termination Panel ...........................................................................................................................................................................................................................................18

List 7: 23” Assembled System with One (1) Main Shelf and AC Input / Bulk DC Output Termination Panel........................................18

List 8: 23” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf, and AC Input / Bulk DC Output

List 10: 19” Assembled System with One (1) Main Shelf and Space for One (1) Distribution Cabinet.....................................................20

List 11: 19” Assembled System with One (1) 19” Main Shelf, One (1) Expansion Shelf, and Space for One (1)

Distribution Cabinet......................................................................................................................................................................................................................................20

List 12: 23” Assembled System with One (1) Main Shelf and Space for One (1) Distribution Cabinet.......................................................21

List 13: 23” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf, and Space for One (1) Distribution

Cabinet ...................................................................................................................................................................................................................................................................21

List 14: 19” Field Expansion Shelf..........................................................................................................................................................................................................22

List 15: 23” Field Expansion Shelf..........................................................................................................................................................................................................22

List 16: 19” Assembled System with One (1) Main Shelf, Two (2) Expansion Shelves, and Space for One (1)

List 17: 23” Assembled System with One (1) Main Shelf, Two (2) Expansion Shelves, and Space for One (1)

List 20: 19” Assembled System with One (1) Main Shelf and Space for One (1) GMT Distribution Panel and One (1)

List 21: 19” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf, and Space for One (1) GMT

Distribution Panel and One (1) Distribution Cabinet................................................................................................................................................................24

List 22: 23” Assembled System with One (1) Main Shelf and Space for One (1) GMT Distribution Panel and One (1)

List 23: 23” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf, and Space for One (1) GMT

List 26: 19” Assembled System with One (1) Main Shelf, Two (2) Expansion Shelves, and Space for One (1) GMT

List 27: 23” Assembled System with One (1) Main Shelf, Two (2) Expansion Shelves, and Space for One (1) GMT

List 89: Relay Rack Earthquake Anchor Kit, P/N P0987167 ................................................................................................................................................28

List 90: Optional Temperature Probe, 12-Ft. Total Cable Length....................................................................................................................................28

List 91: Optional Temperature Probe, 33-Ft. Total Cable Length ....................................................................................................................................29

List 93: Battery Tray Assembly, Pre-Cabled, for 23” Relay Rack .....................................................................................................................................29

List 94: Battery Tray Assembly, Pre-Cabled, for 19” Relay Rack......................................................................................................................................33

Distribution Cabinets.................................................................................................................................................................................................. 37

List AA: 23” 1-Row Distribution Cabinet with (24) Load Positions and Low Voltage Battery Disconnect (LVBD).......................... 37

List AB: 23” 1-Row Distribution Cabinet with (24) Load Positions and Low Voltage Load Disconnect (LVLD)................................38

List AC: 23” 1-Row Distribution Cabinet with (24) Load Positions and NO Low Voltage Disconnect (LVD) ......................................39

List BA: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and Low

Voltage Battery Disconnect (LVBD) .................................................................................................................................................................................................40

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List BB: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and Low

Voltage Load Disconnect (LVLD) .........................................................................................................................................................................................................41

List BC: 23” 1-Row Distribution Cabinet with (18) Load Positions, (6) Battery Disconnect Positions and NO Low

Voltage Disconnect (LVD) ........................................................................................................................................................................................................................42

List CA: 23” 1-Row Distribution Cabinet with (16) Load Positions, (8) Battery Disconnect Positions and Low

List CB: 23” 1-Row Distribution Cabinet with (16) Load Positions, (8) Battery Disconnect Positions and Low

List CC: 23” 1-Row Distribution Cabinet with (16) Load Positions, (8) Battery Disconnect Positions and NO Low

List FA: 19” 1-Row Distribution Cabinet with (19) Load Positions and Low Voltage Battery Disconnect (LVBD)............................46

List FB: 19” 1-Row Distribution Cabinet with (19) Load Positions and Low Voltage Load Disconnect (LVLD)..................................47

List FC: 19” 1-Row Distribution Cabinet with (19) Load Positions and NO Low Voltage Disconnect (LVD).........................................48

List GA: 19” 1-Row Distribution Cabinet with (14) Load Positions, (5) Battery Disconnect Positions and Low

List GB: 19” 1-Row Distribution Cabinet with (14) Load Positions, (5) Battery Disconnect Positions and Low

List GC: 19” 1-Row Distribution Cabinet with (14) Load Positions, (5) Battery Disconnect Positions and NO Low

List KG: 19”/23” 20-Position GMT Fuse Panel (P/N 545590) .............................................................................................................................................52

List MA: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions and Low

List MB: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions and Low

List MC: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions and NO Low

List MD: 23” 2-Row Distribution Cabinet with (39) Load Positions, (9) Battery Disconnect Positions, Low Voltage

Load Disconnect (LVLD) and Low Voltage Battery Disconnect (LVBD) ...................................................................................................................56

List MV: 23” 2-Row Distribution Cabinet with (48) Load Positions, and NO Low Voltage Disconnect (LVD).................................... 57

List NA: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions and Low

List NB: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions and Low

List NC: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions and NO Low

List ND: 23” 2-Row Distribution Cabinet with (28) Load Positions, (20) Battery Disconnect Positions, Low Voltage

Load Disconnect (LVLD) and Low Voltage Battery Disconnect (LVBD) ....................................................................................................................61

List RA: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions and with Low

List RB: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions and Low

List RC: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions and NO Low

List RD: 19” 2-Row Distribution Cabinet with (29) Load Positions, (9) Battery Disconnect Positions, Low Voltage

Battery Disconnect (LVBD) and Low Voltage Load Disconnect (LVLD) ...................................................................................................................65

ACCESSORY DESCRIPTIONS..........................................................................................................................................................................................66

Rectifier ..........................................................................................................................................................................................................................66

Rectifier Module, High Efficiency .........................................................................................................................................................................................................66

Controller .......................................................................................................................................................................................................................66

NCU (NetSure Control Unit), P/N 1M830BNA..............................................................................................................................................................................66

IB2 Interface Board Assembly, P/N MA4C5U31 / 548181 ......................................................................................................................................................67

Optional Temperature Probes..................................................................................................................................................................................68

Distribution Devices....................................................................................................................................................................................................69

Bullet Nose Type Circuit Breakers.......................................................................................................................................................................................................69

TPS/TLS-Type Fuses...................................................................................................................................................................................................................................70

GMT Load Distribution Fuses..................................................................................................................................................................................................................71

Bullet Nose Bypass Bus Bar, P/N 535015 .........................................................................................................................................................................................71

Plug-In GMT Fuse Distribution Assembly, P/N 545333 for 1-Row Distribution Cabinet / P/N 549017 for 2-row

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Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

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Special Application Lugs, Busbar Adapter Kits and Hardware Kits............................................................................................................... 72

Special Application Crimp Lugs ............................................................................................................................................................................................................72

Busbar Adapter and Hardware Kits ....................................................................................................................................................................................................73

Rear-facing Return Busbars for 2-Row Distribution Cabinets ...........................................................................................................................................74

SM TEMP Temperature Concentrator (P/N 547490)........................................................................................................................................ 75

Mounting Bracket Kits (P/N 553336 and P/N 555231)....................................................................................................................................... 76

Mounting Bracket Kits (P/N 556342, P/N 556343, and P/N 556346).............................................................................................................77

Optional Wall Mounting Bracket Kits ..................................................................................................................................................................... 79

Optional 19” 6RU Wall Mount Bracket Kit, P/N 552537 ..........................................................................................................................................................79

Optional 23” 6RU Wall Mount Bracket Kit, P/N 552535..........................................................................................................................................................79

19” Termination Panel Kit (P/N 555234)................................................................................................................................................................80

Relay Racks ................................................................................................................................................................................................................... 82

Transition Plates to Mount Relay Rack on Top of GNB Absolyte® IIP Batteries......................................................................................... 83

AC Input Cables and Line Cords..............................................................................................................................................................................84

AC Input Cable Assembly, P/N 535232.............................................................................................................................................................................................84

AC Input Cable Assembly, P/N 553202 ............................................................................................................................................................................................84

AC Input Line Cord, P/N 540946..........................................................................................................................................................................................................85

AC Input Line Cord, P/N 559301 ...........................................................................................................................................................................................................85

AC Input Line Cord, P/N 545616...........................................................................................................................................................................................................86

AC Input Line Cord, P/N 559302 ..........................................................................................................................................................................................................86

AC Input Line Cord, P/N 545252...........................................................................................................................................................................................................86

AC Cord Bracket Kits (P/N 560161 and P/N 560162)..............................................................................................................................................................87

Battery Cables, P/N 559124......................................................................................................................................................................................................................87

Alarm Cables................................................................................................................................................................................................................. 87

User Replaceable Components................................................................................................................................................................................ 88

Wiring Notes..................................................................................................................................................................................................................89

AC Input Connections..................................................................................................................................................................................................................................89

DC Output Connections .............................................................................................................................................................................................................................89

Battery Connections.....................................................................................................................................................................................................................................94

C.O. Ground Connection.............................................................................................................................................................................................................................95

External Alarm and Monitoring Connections................................................................................................................................................................................95

Wiring Illustrations ......................................................................................................................................................................................................96

AC Input Connections (All Lists) ..........................................................................................................................................................................................................96

Bulk DC Output Connections (Lists 1 – 4)......................................................................................................................................................................................98

Bulk DC Output and C.O. Ground Connections (Lists 5 – 8) ..............................................................................................................................................99

DC Load, C.O. Ground and Battery Connections (1-Row Distribution Cabinets)................................................................................................100

List MA-MD, NA-ND, RA-RD DC Load, C.O. Ground and Battery Connections (2-Row Distribution Cabinets) .............................. 101

List MV DC Load, C.O. Ground and Battery Connections (2-Row Distribution Cabinet) ...............................................................................102

External Alarm and Monitoring Wiring............................................................................................................................................................................................103

Remote Shunt Connections (Lists 5 – 8)......................................................................................................................................................................................104

SPECIFICATIONS.............................................................................................................................................................................................................. 105

1. System.................................................................................................................................................................................................................... 105

1.1 Environmental Ratings.....................................................................................................................................................................................................................105

1.2 Compliance Information..................................................................................................................................................................................................................105

1.3 Standard Features .............................................................................................................................................................................................................................106

1.4 IB2 (Controller Interface Board) Ratings............................................................................................................................................................................. 106

2. Rectifier..................................................................................................................................................................................................................106

3. Controller...............................................................................................................................................................................................................106

MECHANICAL SPECIFICATIONS ................................................................................................................................................................................. 107

Overall Dimensions – List 1, List 2......................................................................................................................................................................... 107

Overall Dimensions – List 3, List 4 ........................................................................................................................................................................ 108

Overall Dimensions – List 5, List 6 ........................................................................................................................................................................109

Overall Dimensions – List 7, List 8 .........................................................................................................................................................................110

Overall Dimensions – List 10, List 11, with Distribution ......................................................................................................................................111

Overall Dimensions - System with 19” 6RU Wall Mount Kit P/N 552537 (cont’d on next page) ............................................................ 112

Overall Dimensions - System with 19” 6RU Wall Mount Kit P/N 552537 (cont’d from previous page)................................................ 113

Overall Dimensions - System with 23” 6RU Wall Mount Kit P/N 552535 (cont’d on next page)............................................................ 114

Overall Dimensions - System with 23” 6RU Wall Mount Kit P/N 552535 (cont’d from previous page)................................................ 115

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Overall Dimensions – List 14, List 15...................................................................................................................................................................... 117

Overall Dimensions – List 16 with Distribution ................................................................................................................................................... 118

Overall Dimensions – List 17 with Distribution....................................................................................................................................................119

Overall Dimensions – List 20 with Distribution.................................................................................................................................................. 120

Overall Dimensions – List 21 with Distribution.................................................................................................................................................... 121

Overall Dimensions – List 22 with Distribution ...................................................................................................................................................122

Overall Dimensions – List 23 with Distribution ...................................................................................................................................................123

Overall Dimensions – List 26 with Distribution.................................................................................................................................................. 124

Overall Dimensions – List 27 with Distribution ...................................................................................................................................................125

Overall Dimensions – List 93 (23” Battery Tray) ............................................................................................................................................... 126

Overall Dimensions – List 94 (19” Battery Tray) ................................................................................................................................................127

BATTERY MANUFACTURER INFORMATION............................................................................................................................................................128

RELATED DOCUMENTATION.......................................................................................................................................................................................128

REVISION RECORD .......................................................................................................................................................................................................... 129

System Application Guide SAG582136800

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Page 9 of 129

MAIN COMPONENTS ILLUSTRATIONS

Lists 1 - 4

Home

NCU

IB2 Interface Board

(Available in List 1 and

Rectifier

Modules

Rectifier

Modules

List 1

List 2

NCU

IB2 Interface Board

(Available in List 1 and

Rectifier

Modules

Rectifier

Modules

List 3

List 4

Rear Plug-In AC Input Connectors.

Rear DC Output Busbars.

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Lists 5-8

Home

Top Plug-In AC Input Connectors.

Top DC Output Busbars.

IB2 Interface

Board

(Available in

Lists 5-8)

IB2 Interface

Board

(Available in

Lists 5-8)

Rectifier

Modules

NCU

Rectifier

Modules

IB2 Interface

Board

(Available in

Lists 5-8)

NCU

Rectifier

Modules

IB2 Interface Board

(Available in Lists 5-

List 5

List 6

List 7

List 8

Rectifier

Modules

NCU

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Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

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Lists 10-13

Home

Rear Plug-In AC Input Connectors.

Top DC Output Distribution Cabinet.

IB2 Interface

Board (Included)

Distribution Cabinet

Ordered under Lists FA

GC,

-row (shown) or RA-RD, 2-

row

Rectifier

Modules NCU

IB2 Interface Board

(Included)

Rectifier

Modules

NCU

IB2

Interface

Board

(Included)

Distribution Cabinet

Ordered under Lists AA-

CC, 1

-row (shown) or MA-MD, MV, NA-ND, 2-

row

Rectifier

Modules

NCU

IB2 Interface Board

(Included)

Rectifier Modules

NCU

List 10

List 11

List 12

List 13

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Lists 14 - 17

Home

Rear Plug-In AC Input Connectors.

Top DC Output Bus bars link to existing

shelf.

Rectifier Modules

List 14

List 15

List 16

List 17

IB2

Interface

Board

(Included)

NCU

Rectifier

Modules

IB2 Interface Board

(Included)

NCU

Distribution

Cabinet

Ordered

under Lists

FA-GC, 1

row or RA

RD, 2-

row

(shown)

Distribution Cabinet

Ordered under Lists AA

-CC, 1-row (shown) or

-MD, MV, NA-ND, 2-row

Rear Plug-In AC Input Connectors.

Top DC Output Distribution Cabinet.

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Lists 20 - 23

Home

Rear Plug-In AC Input Connectors and

Top DC Output Distribution Cabinet

Distribution Cabinet

Ordered under Lists FA-

GC, 1-row or RA-RD, 2-

row (shown)

Distribution Cabinet Ordered

under Lists AA-CC, 1-row

(shown) or MA-MD, MV, NA-

ND, 2-row

Rectifier

Modules

IB2

Interface

Board

(Included)

NCU

IB2

Interface

Board

(Included)

NCU

IB2

Interface

Board

(Included)

IB2 Interface Board

(Included)

NCU

List 20

List 21

List 22

NCU

List 23

GMT

Distribution

Panel, Ordered

under List KG

Rectifier

Modules

Rectifier

Modules

Rectifier

Modules

GMT

Distribution

Panel, Ordered

under List KG

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Lists 26, 27

Home

Rear Plug-In AC Input Connectors and

Top DC Output Distribution Cabinet

List 26

List 27

IB2 Interface Board

(Included)

NCU

IB2 Interface Board

(Included)

GMT Distribution

Panel, Ordered

under List KG

GMT

Distribution

Panel, Ordered

under List KG

Distribution Cabinet

Ordered

under Lists FA

-GC, 1-row or RA-

RD, 2

-row (shown)

Distribution Cabinet

Ordered under

Lists AA

-CC, 1-row (shown)

or MA

-MD, MV, NA-ND, 2-row

Rectifier

Modules

Rectifier

Modules

NCU

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Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

Page 15 of 129

Other

Other List Options

List 89: Relay Rack Earthquake Anchor Kit

List KG: GMT Distribution Cabinet

List 90: Temperature Probe

List 93: Battery Tray (23”)

List 94: Batter Tray (19”)

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SAG582136800 System Application Guide

Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502NGFB)

Page 16 of 129

LIST DESCRIPTIONS

List Numbers

List 1: 19” Main Shelf

Features

♦Consists of one (1) 2RU high by 19” wide shelf.

♦Includes AC input connectors and bulk DC output rear bus bars.

♦Houses up to four (4) Rectifier Modules and one (1) Controller.

♦For additional capacity, see List 2.

Ordering Notes

1) Order List 1 as required. Also order the following as required.

2) Order up to four (4) Rectifier Modules (P/N 1R482000e) per List 1.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per List 1. Also specify appropriate configuration file for your site.

5) Order one (1) IB2 Interface Board Assembly, (P/N 548181) per List 1 if required.

6) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order Relay Racks per ACCESSORY DESCRIPTIONS section.

9) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

10) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

11) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

12) Order one (1) standard mounting bracket kit (P/N 553336) or one (1) optional Knurr data cabinet flush mounting bracket

kit (P/N 555231), as required. See descriptions under the “Accessory Descriptions” section.

List 2: 19” Expansion Shelf

Features

♦Consists of one (1) 2RU high by 19” wide shelf.

♦Includes AC input connectors and bulk output rear bus bars.

♦Houses up to five (5) Rectifier Modules.

Restrictions

Requires one (1) List 1.

A maximum of five (5) List 2 expansion shelves can be used with one (1) List 1.

A List 2 MUST be mounted directly beneath List 1 or another List 2 (for CAN bus connection).

Customer wiring must connect the DC outputs of List 1 and all List 2’s in a system in parallel.

Ordering Notes

1) Order List 2 as required. Also order the following as required.

2) Order up to five (5) Rectifier Modules (P/N 1R482000e) per List 2.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

5) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

6) Order one (1) standard mounting bracket kit (P/N 553336) or one (1) optional Knurr data cabinet flush mounting bracket

kit (P/N 555231), as required. See descriptions under the “Accessory Descriptions” section.

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System Application Guide SAG582136800

Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

Page 17 of 129

List 3: 23” Main Shelf

Features

♦Consists of one (1) 2RU high by 23” wide shelf.

♦Includes AC input connectors and bulk output rear bus bars.

♦Houses up to five (5) Rectifier Modules and one (1) Controller.

♦For additional capacity, see List 4.

Ordering Notes

1) Order List 3 as required. Also order the following as required.

2) Order up to five (5) Rectifier Modules (P/N 1R482000e) per List 3.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per List 3. Also specify appropriate configuration file for your site.

5) Order one (1) IB2 Interface Board Assembly, (P/N 548181) per List 3 if required.

6) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order Relay Racks per ACCESSORY DESCRIPTIONS section.

9) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

10) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

11) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

List 4: 23” Expansion Shelf

Features

♦Consists of one (1) 2RU high by 23” wide shelf.

♦Includes AC input connectors and bulk output rear bus bars.

♦Houses up to six (6) Rectifier Modules.

Restrictions

Requires one (1) List 3.

A maximum of four (4) List 4 expansion shelves can be used with one (1) List 3.

A List 4 MUST be mounted directly beneath List 3 or another List 4 (for CAN bus connection).

Customer wiring must connect the DC outputs of List 3 and all List 4’s in a system in parallel.

Ordering Notes

1) Order List 4 as required. Also order the following as required.

2) Order up to six (6) Rectifier Modules (P/N 1R482000e) per List 4.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

5) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

List 5: 19” Assembled System with One (1) Main Shelf and AC Input / Bulk DC Output

Termination Panel

Features

♦Consists of one (1) 2RU high by 19” wide rectifier shelf and one (1) 2RU high by 19” termination panel (pre-assembled for

4RU total).

♦Termination panel includes AC input and DC output Bus bars.

♦System houses up to four (4) Rectifier Modules and one (1) Controller.

♦A screw-type terminal block is provided for connection of a battery and a load remote shunt.

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SAG582136800 System Application Guide

Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502NGFB)

Page 18 of 129

Restrictions

System is non-expandable.

Ordering Notes

1) Order List 5 as required. Also order the following as required.

2) Order up to four (4) Rectifier Modules (P/N 1R482000e) per List 5.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per List 5. Also specify appropriate configuration file for your site.

5) Order one (1) IB2 Interface Board Assembly, (P/N 548181) per List 5 if required.

6) Order up to two (2) Temperature Probes (List 90 or 91) as required. One probe is used with the Battery Charge

Temperature Compensation feature, the other to monitor ambient temperature. See “Optional Temperature Probes” on

page 68 for temperature probe options with a mounting tab.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order Relay Racks per ACCESSORY DESCRIPTIONS section.

9) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

10) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

11) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

List 6: 19” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf, and

AC Input / Bulk DC Output Termination Panel

Features

♦Consists of two (2) 2RU high by 19” wide rectifier shelves and one (1) 2RU high by 19” termination panel (pre-assembled

for 6RU total).

♦Termination panel includes AC input and DC output Bus bars.

♦System houses up to nine (9) Rectifier Modules and one (1) Controller.

♦A screw-type terminal block is provided for connection of a battery and a load remote shunt.

Restrictions

System is non-expandable.

Ordering Notes

1) Order List 6 as required. Also order the following as required.

2) Order up to nine (9) Rectifier Modules (P/N 1R482000e) per List 6.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per List 6. Also specify appropriate configuration file for your site.

5) Order one (1) IB2 Interface Board Assembly, (P/N 548181) per List 6 if required.

6) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order Relay Racksper ACCESSORY DESCRIPTIONS section.

9) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

10) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

11) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

List 7: 23” Assembled System with One (1) Main Shelf and AC Input / Bulk DC Output

Termination Panel

Features

♦Consists of one (1) 2RU high by 23” wide rectifier shelf and one (1) 2RU high by 23” termination panel (pre-assembled for

4RU total).

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System Application Guide SAG582136800

Spec. No. 582136800 (Model 502NGFB) Revision BA, April 8, 2020

Page 19 of 129

♦Termination panel includes AC input and DC output Bus bars.

♦System houses up to five (5) Rectifier Modules and one (1) Controller.

♦A screw-type terminal block is provided for connection of a battery and a load remote shunt.

Restrictions

System is non-expandable.

Ordering Notes

1) Order List 7 as required. Also order the following as required.

2) Order up to five (5) Rectifier Modules (P/N 1R482000e) per system.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per system. Also specify appropriate configuration file for your site.

5) Order IB2 Interface Board Assembly, (P/N 548181) as required.

6) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order Relay Racksper ACCESSORY DESCRIPTIONS section.

9) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

10) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

11) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

List 8: 23” Assembled System with One (1) Main Shelf, One (1) Expansion Shelf,

and AC Input / Bulk DC Output Termination Panel

Features

♦Consists of two (2) 2RU high by 23” wide rectifier shelves and one (1) 2RU high by 23” termination panel (pre-assembled

for 6RU total).

♦Termination panel includes AC input and DC output Bus bars.

♦System houses up to eleven (11) Rectifier Modules and one (1) Controller.

♦A screw-type terminal block is provided for connection of a battery and a load remote shunt.

Restrictions

System is non-expandable.

Ordering Notes

1) Order List 8 as required. Also order the following as required.

2) Order up to eleven (11) Rectifier Modules (P/N 1R482000e) per system.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per system. Also specify appropriate configuration file for your site.

5) Order IB2 Interface Board Assembly, (P/N 548181) as required.

6) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order Relay Racks per ACCESSORY DESCRIPTIONS section.

9) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

10) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

11) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

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SAG582136800 System Application Guide

Revision BA, April 8, 2020 Spec. No. 582136800 (Model 502NGFB)

Page 20 of 129

List 10: 19” Assembled System with One (1) Main Shelf and Space for One (1)

Distribution Cabinet

Features

♦Consists of one (1) 2RU high by 19” wide rectifier shelf and interface for pre-assembled distribution.

♦Includes AC input connectors.

♦System accepts up to four (4) Rectifier Modules, one (1) Controller, and one (1) 19” Distribution Cabinet.

♦Includes IB2 Interface Board.

Restrictions

One (1) field expansion shelf allowed (List 14).

Ordering Notes

1) Order List 10 as required. Also order the following as required.

2) Order up to four (4) Rectifier Modules (P/N 1R482000e) per system.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per system. Also specify appropriate configuration file for your site.

5) Order one (1) Distribution Cabinet (List FA, FB, FC, GA, GB, GC, RA, RB, RC, or RD) per system.

6) Order Battery Trays (List 94) as required.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

9) Order Relay Racks per ACCESSORY DESCRIPTIONS section.

10) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

11) Order Alarm Cables per ACCESSORY DESCRIPTIONS section.

12) Order output lugs per Wiring Notes under ACCESSORY DESCRIPTIONS section.

List 11: 19” Assembled System with One (1) 19” Main Shelf, One (1) Expansion

Shelf, and Space for One (1) Distribution Cabinet

Features

♦Consists of two (2) 2RU high by 19” wide rectifier shelves and interface for pre-assembled distribution.

♦Includes AC input connectors.

♦System accepts up to nine (9) Rectifier Modules, one (1) Controller, and one (1) 19” Distribution Cabinet.

♦Includes IB2 Interface Board.

Restrictions

One (1) field expansion shelf allowed (List 14).

Ordering Notes

1) Order List 11 as required. Also order the following as required.

2) Order up to nine (9) Rectifier Modules (P/N 1R482000e) per system.

3) Order one (1) optional Rectifier Module Mounting Position Blank Cover Panel (P/N PSK4830R-1) for each empty rectifier

module mounting position in the system if required.

4) Order one (1) NCU (P/N 1M830BNA) Controller per system. Also specify appropriate configuration file for your site.

5) Order one (1) Distribution Cabinet (List FA, FB, FC, GA, GB, GC, RA, RB, RC, or RD) per system.

6) Order Battery Trays (List 94) as required.

7) Order Relay Rack Anchor Kit(s) (List 89) as required.

8) Order up to two (2) Temperature Probes (List 90 or 91) as required. See “Optional Temperature Probes” on page 68 for

temperature probe options with a mounting tab.

9) Order Relay Racks per ACCESSORY DESCRIPTIONS section.

10) Order AC Input Cables and Line Cords per ACCESSORY DESCRIPTIONS section.

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