Vestil MEZZ-200 User manual

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 1 of 11
MEZZ-200 Mezzanine Gate System
Instruction Manual
Receiving instructions: After delivery, remove the packaging from the product. Inspect the product closely
to determine whether it sustained damage during transport. If damage is discovered, record a complete
description of it on the bill of lading. If the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Replacement Parts and Technical Assistance: If you have questions that are not addressed in these
instructions and to order replacement parts, labels, and accessories, call [phone] and ask for the
Service and Parts Department. The department can also be contacted online at
http://www.vestilmfg.com/parts_info.htm.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or- Toll Free [phone]
Fax: [phone]
Web: www.vestilmfg.com e-mail: [email protected]
Table of Contents
Signal Words……………………………………………………………….………………………………………..2
Hazards of Improper Use….………..…………………………………………………………………….….…… 2
Specifications………….…………………………………………………….……………………………………... 3
Exploded Parts Diagrams and Bills of Materials…................................................................................ 4 - 7
Installation Diagram……………….……………...…………………………………………………………..…….8
Assembling the Gate System……...…………………………………………………………………………. 9 - 10
Using the Gate System……………….…………………….……………………………………………..………. 10
Inspecting and Maintaining the System……………………………………………………………..……………10
Labeling Diagram …………..………..……………………………………………............................................ 10
Limited Warranty…………………………………….……………………………………………………...……....11

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 2 of 11
Signal Words:
This manual uses SIGNAL WORDS to identify situations likely to result in personal injury or property
damage. These words also indicate the seriousness of those injuries. Signal words used in this manual
appear below along with their definitions.
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme
situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
Identifies practices likely to result in product/property damage, such as operation that
might damage the product.
Hazards of Improper Use:
Vestil diligently strives to identify foreseeable hazards associated with the use of its products. However,
material handling is inherently dangerous and no manual can address every conceivable risk. The end-
user ultimately is responsible for exercising sound judgment at all times.
If this product is used improperly or carelessly, serious personal injuries or death might result.
Read and understand the entire manual before assembling, installing, using or servicing this gate system.
Keep the bottom gate down at all times except when placing or removing materials inside the gate.
DO NOT modify the product in any way without first obtaining written approval from Vestil. Unapproved
modifications automatically void the Limited Warranty (see p. 11) and might make the product unsafe to use.
Inspect the product as described in the “Inspecting and Maintaining the System” section on p. 10. DO
NOT use this product if the gate system is damaged. Examples of damage include, but are not limited to, the
following: 1) Cracked, broken or significantly deformed frame members; 2) cracked welds; 3) corrosion,
severe wear, or other condition that interferes with normal operating condition. Replace every part that fails
to pass an inspection. DO NOT use the product until it is fully restored to normal condition. If the gate cannot
be restored to normal condition, permanently remove it from service.
DO NOT use this device UNLESS all labels (see “Labeling Diagram”, p. 10) are readable and
undamaged.
Proper maintenance is essential for this product to remain in normal condition for as long as
possible.
oKeep the product clean & dry.
oPeriodically lubricate pivot points.
oRoutinely check the soundness of the entire structure. All frame members should be rigid and straight.
Fasteners should be securely connected and undamaged.

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 3 of 11
Specifications:
Overall width = 68
1
/2” Inside depth = 76
11
/16” Net weight:
Inside width = 581/2” Handrail height = 423/8” MEZZ-200 = 158 lb.
Usable width = 56” Overall height = 801/16” MEZZ-200-SS = 161 lb.
Overall depth = 795/16” Inside height = 783/8”
NOTE: Because the mezzanine gate pivots about an axis in the top rail, the height of items put within the
enclosure cannot exceed the radius shown in the diagrams.
Overall width = 108
1
/2” Inside depth = 76
11
/16” Net weight:
Inside width = 981/2” Handrail height = 423/8” MEZZ-200-DW = 206 lb.
Usable width = 96” Overall height = 801/16” MEZZ-200-DW-SS = 209 lb.
Overall depth = 795/16” Inside height = 783/8”
NOTE: Because the mezzanine gate pivots about an axis in the top rail, the height of items put within the
enclosure cannot exceed the radius shown in the diagrams.
MEZZ-200 & MEZZ-200-SS
MEZZ-200-DW & MEZZ-200-DW-SS

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 4 of 11
MEZZ-200 Exploded Parts Diagram and Bill of Materials
Item Part no. Description Qty.
1 23-514-106 Weldment, frame, side gate 2
2 23-514-005 Weldment, frame, top gate 1
3 23-514-006 Weldment, bottom gate 1
4 23-014-038 Frame, support brace 2
5 23-016-020 Bracket, frame 4
6 23-113-001 Spacer, gate spacer 2
7 21-024-016 Cap, square ribbed inserts 10
8 11113 Hex bolt, grade a, plain finish,
3
/8”-16x 2
1
/2” 6
9 11123 Hex bolt, grade A, zinc plated,
3
/8”-16x 5” 2
10 37024 Nylon insert lock nut, grade 2, zinc finish,
3
/8”-16 8
11 33008 Flat washer, low carbon, USS, zinc plated,
3
/8” 6
* 23-154-012 Replacement hardware kit (ordered separately)

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 5 of 11
MEZZ-200-SS Exploded Parts Diagram and Bill of Materials
79
13
/16 in.
61
1
/2in.
69
1
/2in.
42
1
/8in.
78
1
/8in.
41
3
/8in.
Radius:
351/8in.
Item Part no. Description Qty.
1 23-514-201 Weldment, frame, side gate 2
2 23-514-197 Weldment, frame, top gate 1
3 23-514-198 Weldment, bottom gate 1
4 23-014-404 Frame, support brace 2
5 23-016-211 Bracket, gate connector 4
6 23-113-009 Spacer, gate spacer 2
7 21-024-016 Cap, square ribbed inserts 10
8 70113 Hex head cap screw, grade 18-8, stainless steel,
3
/8”-16x 2
1
/2” 6
9 70123 Hex head cap screw, grade 18-8, stainless steel,
3
/8”-16x 5” 2
10 70862 Nylon insert lock nut, grade 18-8, stainless steel,
3
/8”-16 8
11 71017 Flat washer, grade 18-8, stainless steel,
3
/8” 6
* 23-154-018 Replacement hardware kit (ordered separately)

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 6 of 11
MEZZ-200-DW Exploded Parts Diagram and Bill of Materials
79
13
/16 in.
61
1
/2in.
69
1
/2in.
42
1
/8in.
78
1
/8in.
41
3
/8in.
Radius:
351/8in.
Item Part no. Description Qty.
1 23-514-106 Weldment, frame, side gate 2
2 23-514-195 Weldment, frame, top gate 1
3 23-514-196 Weldment, bottom gate 1
4 23-014-038 Frame, support brace 2
5 23-016-020 Bracket, frame 4
6 23-113-001 Spacer, gate spacer 2
7 21-024-016 Cap, square ribbed inserts 10
8 11113 Hex bolt, grade a, plain finish,
3
/8”-16x 2
1
/2” 6
9 11123 Hex bolt, grade A, zinc plated,
3
/8”-16x 5” 2
10 37024 Nylon insert lock nut, grade 2, zinc finish,
3
/8”-16 8
11 33008 Flat washer, low carbon, USS, zinc plated,
3
/8” 6
* 23-154-012 Replacement hardware kit (ordered separately)

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 7 of 11
MEZZ-200-DW-SS Exploded Parts Diagram and Bill of Materials
Item Part no. Description Qty.
1 23-514-201 Weldment, frame, side gate 2
2 23-514-199 Weldment, frame, top gate 1
3 23-514-200 Weldment, bottom gate 1
4 23-014-404 Frame, support brace 2
5 23-016-211 Bracket, gate connector 4
6 23-113-009 Spacer, gate spacer 2
7 21-024-016 Cap, square ribbed inserts 10
8 70113 Hex head cap screw, grade 18-8, stainless steel,
3
/8”-16x 2
1
/2” 6
9 70123 Hex head cap screw, grade 18-8, stainless steel,
3
/8”-16x 5” 2
10 70862 Nylon insert lock nut, grade 18-8, stainless steel,
3
/8”-16 8
11 71017 Flat washer, grade 18-8, stainless steel,
3
/8” 6
* 23-154-018 Replacement hardware kit (ordered separately)

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 8 of 11
Select a location for the mezzanine gate system that is close to the edge of the upper level. Assemble the gate
following the instructions on pages 8 and 9. Move the gate assembly into position and anchor it to the surface by
installing 3/8” anchor bolts through the 4 bolt holes in each post mounting bracket. The length of the anchor bolts
should be determined by your building engineer.
Top gate
Bottom
gate Side
gate
Upper level
Installation diagram:
397/16 in.
Lower level
Post mounting bracket
3
/8”
anchor
bolt

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 9 of 11
Assembling the Gate System:
At least 2 people should work together to assemble this gate system. Use the “Installation diagram” on page 8 to
determine how to orient the mezzanine gate system for your application. Numbers in parentheses () correspond to
item numbers in the parts lists on p. 4-7.
Step 1: Install the side gates (11). As shown in the
diagrams above and below, side gates should be 611/2in.
apart (measured to inside edges of mounting brackets).
Secure the gates to the surface with 3/8in. flat washers
and anchor bolts of appropriate length as determined by
your building engineer. Orient the gates so that the bolt
holes in the top rails are at the same end. The bolt holes
should also be opposite the edge of the mezzanine.
61
1
/2in.
69
1
/2in.
Step 2: Install the bottom gate (2) using
3
/8in. – 16 x
5in. bolts and the hardware indicated in the diagram
below.
(
12
)
(7)
(9)
(11)
(4)
(8)
Step 3: Connect the top gate to the bottom gate with
3
/8in. – 16 x
21/2in. and related hardware as shown.
(6)
(8)
Step 4: Attach support braces with
3
/8in. – 16 x
2in. bolts (5), etc. Press plastic end caps (10)
(8)
(12)
(5)

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 10 of 11
Using the Gate System:
Place materials, e.g. palletized goods, between the side gates. Pull down the top gate and confirm that its legs
contact the floor. After the load has been moved, put the bottom gate down.
Inspecting and Maintaining the System:
Written record — after installing the product and before using it for the first time, make a written record that
describes its appearance and functions. Raise and lower the top and bottom gates. Describe the motion of the
gates and any sounds heard as they rotate. Thoroughly photograph the unit and each label. Add the photos to the
record. Describe where each label is located. This record establishes normal condition. When conducting the
following inspections, compare your observations to the record to determine if the system is in normal condition. Do
not use it unless it is in normal condition. Cosmetic changes, like damaged paint/powder coat do not constitute
changes from normal condition. However, touchup paint should be applied to all affected areas as soon as
damage occurs. Contact Technical Service (contact information appears on the cover page) if you have questions
that are not addressed in these instructions.
Inspect the following components at least once per month:
1. Gates: inspect each gate for damage such as bends, breaks, corrosion, and damage caused by impacts with
vehicles or other objects. Confirm that all welds are intact.
2. Fasteners/hardware: closely examine all fasteners including anchor bolts. Make sure that all connections are
solid. Tighten connections as necessary. Inspect the surface where anchor bolts are installed for damage. If the
surface is damaged in a way that affects the connection with one or more anchor bolts and cannot be repaired,
then the mezzanine system will have to be disassembled and reinstalled in another location. Pay particular
attention to the pivot point connections (Step 2 on p. 9). Make sure that the bolts and spacers are not bent,
rusty, cracked, etc. Replace any fastener that is not in normal condition.
3. Support braces: inspect both braces. Look for cracks, warps, bends, etc. Replace a brace if it is damaged.
Labeling Diagram:
The unit should be labeled as shown in the diagrams. Label
content and location are subject to change so your product might
not be labeled exactly as shown. Thoroughly photograph the unit
when you install it as discussed in the “Written Record” portion of
the Inspections and Maintenance section on p. 10. Make sure
that your record includes a photograph of each label. Replace
any label that is, or later becomes, damaged, missing, or not
easily readable (e.g. faded). To order replacement labels,
contact the technical service and parts department online at
http://www.vestilmfg.com/parts_info.htm. Alternatively, request
replacement parts and/or service by calling [phone] and
asking the operator to connect you to the Parts Department.
Label 208 (both sides)
Step 5: Press plastic end caps (10) into the open ends of both the top gate and bottom gate (locations marked
with arrows).
Plastic end cap (10)

Rev. 8/2/2018 MEZZ-200, MANUAL
Copyright 2018 Vestil Manufacturing Co. Page 11 of 11
LIMITED WARRANTY
Vestil Manufacturing Corporation (“Vestil”) warrants this product to be free of defects in material and workmanship
during the warranty period. Our warranty obligation is to provide a replacement for a defective, original part covered by the
warranty after we receive a proper request from the Warrantee (you) for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an
authorized distributor AND Vestil has been fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the Warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the
shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by
one of the following methods:
US Mail Fax Email
Vestil Manufacturing Corporation [phone] [email protected]
2999 North Wayne Street, PO Box 507 Phone Enter “Warranty service request”
Angola, IN 46703 [phone] in subject field.
In the written request, list the parts believed to be defective and include the address where replacements should be
delivered. After Vestil receives your request for warranty service, an authorized representative will contact you to
determine whether your claim is covered by the warranty. Before providing warranty service, Vestil will require you to
send the entire product, or just the defective part (or parts), to its facility in Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor controllers, and
cylinders. It also covers defects in original parts that wear under normal usage conditions (“wearing parts”), such as
bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days.
Both warranty periods begin on the date Vestil ships the product to the Warrantee. If the product was purchased from an
authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole discretion, extend a
warranty period for products shipped from authorized distributors by up to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to correct the problem?
Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact
you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) is responsible for paying labor costs and freight costs to return the product to Vestil for warranty
service.
Events that automatically void this Limited Warranty.
Misuse;
Negligent assembly, installation, operation or repair;
Installation/use in corrosive environments;
Inadequate or improper maintenance;
Damage sustained during shipping;
Collisions or other accidents that damage the product;
Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written authorization from
Vestil.
Do any other warranties apply to the product?
Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent
allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Vestil makes
no warranty or representation that this product complies with any state or local design, performance, or safety code or
standard. Noncompliance with any such code or standard is not a defect in material or workmanship.