Vestil MPU-AC GEN2 User manual

Table of Contents Rev. 11/27/2018 MPU-AC GEN2, MANUAL
Table of Contents Copyright 2018 Vestil Manufacturing Co. Page 1of 23
MPU-AC GEN2 AC-Powered Modular Power Unit
Instruction Manual
Receiving instructions:
After delivery, remove the packaging from the product. Inspect the product closely to determine whether
it sustained damage during transport. If damage is discovered, record a complete description of it on the
bill of lading. If the product is undamaged, discard the packaging.
NOTE:
The end-user is solely responsible for confirming that product design, use, and maintenance comply with
laws, regulations, codes, and mandatory standards applied where the product is used.
Replacement Parts and Technical Assistance:
For answers to questions not addressed in these instructions and to order replacement parts, labels,
and accessories, call our Technical Service and Parts Department at [phone]. The department can
also be contacted online at http://www.vestilmfg.com/parts_info.htm.
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: [phone] -or-Toll Free [phone]
Fax: [phone]
Web: www.vestilmfg.com e-mail: inf[email protected]
Table of Contents
Signal Words….…………………………………………………………………………………………………………………………....2
Hazards of Improper Use…..………………………..…………………………………..………………………………………..………2
NOTES……………………………………………………………….....…………...........................................................................3, 4
115V or 208-230V AC, Single Phase, 2-Pushbuttons Power Unit Assembly Exploded View and Bill of Materials…………..5, 6
115V or 208-230V AC, Single Phase, No Pushbuttons Power Unit Assembly Exploded View and Bill of Materials…………7, 8
208-230V or 460V AC, Three Phase, 2-Pushbuttons Power Unit Assembly Exploded View and Bill of Materials……….…9, 10
208-230V or 460V AC, Three Phase, No Pushbuttons Power Unit Assembly Exploded View and Bill of Materials………11, 12
115V or 208-230V AC, Single Phase Power Unit Subassembly Exploded View and Bill of Materials……………………..……13
208-230V or 460V AC, 3-Phase Power Unit Subassembly Exploded View and Bill of Materials…………………………...……14
Detail View A: Single Phase, 115V or 208-230V AC, 0.75HP, 1725rpm Motor + Pump Subassembly ………………………..15
Detail View B: Single Phase, 115V or 208-230V AC, 2HP, 3450rpm Motor + Pump Subassembly………………………...…..15
Detail View C: 3-Phase, 208-230V or 460V AC, 2HP, 1725rpm Motor + Pump Subassembly...………………………………..16
Detail View D: 3-Phase, 208-230V or 460V AC, 2HP, 3450rpm Motor + Pump Subassembly…………………….…………… 16
Detail View E: Manifold Subassembly (Combines with 1 Motor + Pump Subassembly from Detail Views A-D)….……………17
Hydraulic Circuit Diagram……………………………………………………………………………………………………….….…….17
Power Unit Operation…………………….……………………………………………………………………………………………….18
Removing the Cover……………………………………………………………………………………………………………………....19
Cleaning the Lowering Solenoid Valve……………………………………………………………………………………………........19
Bleeding Air from Hydraulic System………………………………………………………………………………………………….....19
Written Record…………………………………………………………………………………………………………………………..…19
Inspections and Maintenance……………………………………………………………………......................................................20
Labeling Diagram……...…………………………………………………………………………………………………………….........20
Troubleshooting………………………………………………………………………….………………………………………......21 - 22
Limited Warranty…...……………………………………………………………………………………………………………………...23

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SIGNAL WORDS
This manual uses SIGNAL WORDS to identify hazards that could occur while using this product. DANGER,
WARNING, and CAUTION draw attention to hazards likely to cause personal injuries. Each signal word implies a
specific level of injury. NOTICE is used to indicate hazards likely to result in property damage. The following are
definitions for each word:
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS
INJURY. Use of this signal word is limited to the most extreme situations.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE
injury.
Identifies practices likely to result in product/property damage, such as operation that might
damage the product.
Hazards of Improper Use:
We strive to identify all hazards that could occur while using our products, but no manual can address every
risk. The most effective means for avoiding injury is to exercise sound judgment whenever using this device.
Read the entire manual carefully before installing, using, or servicing the product. Vestil recommends that you
contact its Technical Service Department (the “TSD”) if you have any questions about instructions in the manual.
You should also contact the TSD if you believe that a necessary instruction is missing or inaccurate.
Improper or careless operation might result in serious personal injuries.
•Read and understand the entire manual before using or servicing the power unit.Read the manual to
refresh your understanding of proper use and maintenance procedures whenever necessary.
•All wiring to electrical power supplies must conform to the national electrical code (NEC) as adopted in your
location (where the product is used). Having all necessary wiring installed only by licensed electricians is
strongly recommended.
•Only authorized, qualified personnel should perform service on the electrical system.
•DO NOT service this power unit unless the product it provides power to (e.g. cart, table, lift, etc.) is unloaded.
Read the “Inspections & Maintenance” section of your product owner’s manual. Put the product into the
recommended maintenance configuration. If repairs are necessary, ONLY install manufacturer-approved
replacement parts.
•DO NOT use the power unit unless it is in normal condition (see “Inspections & Maintenance” on p. 20).
•Watch the cylinder while extending and retracting the piston. It should move smoothly. Watch for binding or
jerky movement and listen for unusual noises. Tag the unit "Out of order" and do not use it if you observe
anything abnormal.
•DO NOT continue to press the UP button if the piston is fully extended.
•DO NOT use the power unit UNLESS all labels are in place and readable (see “Labeling diagram” on p. 20).
•DO NOT modify this power unit in any way. Modifications automatically void the limited warranty and might
make the unit unsafe to use.
Proper use and maintenance are essential for this product to function properly.
•Periodically lubricate moving parts.
•Keep the product clean & dry. Only use and store the product indoors.
•Only use approved replacement parts. To order replacement or spare parts for this equipment, contact the
factory.

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NOTES:

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NOTES:

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POWER UNIT ASSEMBLY: 115V AC OR 208-230V AC
99-660-(073-096)-MANUALS SINGLE PHASE, 0.75HP, 1725RPM OR 2HP, 3450RPM MOTOR,
DASHBOARD WITH 2 PUSHBUTTONS
USER SELECTED PUMP DISPLACEMENT AND FLOW CONTROL
L-H-L HYDRAULIC CIRCUIT

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2-PUSHBUTTONS POWER UNIT ASSEMBLY BILL OF MATERIALS
SINGLE PHASE; 115V OR 208-230V AC; 0.75HP, 1725RPM OR 2HP, 3450RPM MOTOR
USER SELECTED PUMP DISPLACEMENT AND FLOW CONTROL
Item Part no. Description Qty. Item Part no. Description Qty.
1 99-514-021 FRAME, MPU GEN2 1 15 99-128-005
CONTACTOR, MOTOR, 3-POLE,
24V AC
1
2 99-160-173
99-160-218
2-PUSHBUTTON DASHBOARD:
115V AC, 1-PH
230V AC, 1-PH
1 16 99-145-142
LOCKING PIN WITH RING,
3/16”DIA. X 11/4” EFFECTIVE
LENGTH
2
3
POWER UNIT SUBASSEMBLY: 115V OR 208-230AC, 1-PHASE,
0.75HP, 1725RPM MOTOR; L-H-L CIRCUIT; 1.5 GAL.
HORIZONTAL TANK & FITTINGS; PLUS 1 OF THE FOLLOWING
PUMP + FLOW CONTROL COMBINATIONS
(SEE “POWER UNIT SUBASSEMBLY” ON P. 13)
3
POWER UNIT SUBASSEMBLY: 115V OR 208-230AC, 1-PHASE,
2HP, 3450RPM MOTOR; L-H-L CIRCUIT; 1.5 GAL.
HORIZONTAL TANK & FITTINGS; PLUS 1 OF THE FOLLOWING
PUMP + FLOW CONTROL COMBINATIONS
(SEE “POWER UNIT SUBASSEMBLY” ON P. 13)
99-160-176
99-160-177
99-160-178
99-160-179
99-160-180
99-160-181
99-160-182
99-160-183
99-160-184
99-160-185
99-160-186
99-160-187
99-160-188
99-160-189
99-160-190
0.060 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.073 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.122 DISPLACEMENT PUMP:
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.153 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
99-160-191
99-160-192
99-160-193
99-160-194
99-160-195
99-160-196
99-160-197
99-160-198
99-160-199
0.060 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.073 DISLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.122 DISPLACEMENT PUMP:
1.0GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.153 DISPLACEMENT PUMP:
1.5GPM FLOW CONTROL
1
1
1
1
1
1
1
1
1
4 01-029-006 CONTROL BOX, 6”x6”x4” 1 17 99-533-064
ASSEMBLY, VESTIL MOD.,
CORD, STRAIGHT, 18/5, 15”
MOLDED FEMALE
RECEPTACLE, 5-PIN
1
5 01-033-011 CONNECTOR, COIL, COMMON 1 18 99-533-066
ASSEMBLY, VESTIL MOD.,
CORD, STRAIGHT, 18/2, 30”
MOLDED FEMALE
RECEPTACLE, 2-PIN
1
6 01-129-001
TRANSFORMER, CONTROL, 24V,
40VA
1 19 11003
HEX BOLT, GR. A, Z-PLATED,
1
/
4
”-
20X
3
/4”
8
7 99-016-076
BRACKET, CLAMP PLATE, BACK
CONNECTION
1 20 11053
BOLT, HHCS, #2, Z-PLATED, 5/
16
”-
18X
3
/4”
4
8 99-024-036
COVER, POWER UNIT, DC, GEN.
II
1 21 31802
SELF-TAPPING SCREW, #8-
18X
1
/2”
4
9 99-033-070
CORD, STRAIGHT, 14/4 & 18/2,
18” BLUNT CUT BOTH ENDS
1 22 33004
FLAT WASHER, USS, Z-PLATED,
1
/4”
4
10 99-034-037
ACCESSORIES, ELECTRICAL,
ROMEX, 0.375”
5 23 33006
FLAT WASHER, Z-PLATED, USS,
1
/4”
8
11 99-034-042 RAIN, DIN, ALUMINUM 1 24 33618
MEDIUM SPLIT LOCK WASHER,
1
/4”
8
12 99-034-074
ACCESSORIES, ELECTRICAL,
TERMINAL BLOCK
1 25 33620
MEDIUM SPLIT LOCK WASHER,
5
/16”
4
13 99-034-084
ELECTRICAL CORD, CLAMP
PLATE
1 26 36102
HEX NUT, GR. A, Z-PLATED,
1
/
4
”-
20
8
14 99-034-147
RING TERMINAL, BLUE, #8, 14-
16GA. WIRE
3 27 36104
HEX NUT GR. A, Z-PLATED, 5/
16
”-
18
4
28 H-9X450 TIE STRAP, BLACK 1

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POWER UNIT ASSEMBLY: 115V AC OR 208-230V AC
99-660-(114-137)-MANUALS SINGLE PHASE, 0.75HP, 1725RPM OR 2HP, 3450RPM MOTOR
DASHBOARD WITHOUT PUSHBUTTONS
USER SELECTED PUMP DISPLACEMENT AND FLOW CONTROL
L-H-L HYDRAULIC CIRCUIT

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0-PUSHBUTTONS POWER UNIT ASSEMBLY BILL OF MATERIALS
SINGLE PHASE; 115V AC OR 208-230V AC; 0.75HP, 1725RPM OR 2HP, 3450RPM MOTOR;
USER SELECTED PUMP DISPLACMENT AND FLOW CONTROL
Item Part no. Description Qty. Item Part no. Description Qty.
1 99-514-021 FRAME, MPU GEN2 1 15 99-128-005
CONTACTOR, MOTOR, 3-POLE,
24V AC
1
2 99-160-174
99-160-219
0-PUSHBUTTON DASHBOARD:
115V AC, 1-PH
230V AC, 1-PH
1 16 99-145-142
LOCKING PIN WITH RING,
3/16”DIA. X 11/4” EFFECTIVE
LENGTH
2
3
POWER UNIT SUBASSEMBLY: 115V OR 208-230AC, 1-PHASE,
0.75HP, 1725RPM MOTOR; L-H-L CIRCUIT; 1.5 GAL.
HORIZONTAL TANK & FITTINGS; PLUS 1 OF THE FOLLOWING
PUMP + FLOW CONTROL COMBINATIONS
(SEE “POWER UNIT SUBASSEMBLY” ON P. 13)
3
POWER UNIT SUBASSEMBLY: 115V OR 208-230AC, 1-PHASE,
2HP, 3450RPM MOTOR; L-H-L CIRCUIT; 1.5 GAL.
HORIZONTAL TANK & FITTINGS; PLUS 1 OF THE FOLLOWING
PUMP + FLOW CONTROL COMBINATIONS
(SEE “POWER UNIT SUBASSEMBLY” ON P. 13)
99-160-176
99-160-177
99-160-178
99-160-179
99-160-180
99-160-181
99-160-182
99-160-183
99-160-184
99-160-185
99-160-186
99-160-187
99-160-188
99-160-189
99-160-190
0.060 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.073 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.122 DISPLACEMENT PUMP:
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.153 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
99-160-191
99-160-192
99-160-193
99-160-194
99-160-195
99-160-196
99-160-197
99-160-198
99-160-199
0.060 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.073 DISLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.122 DISPLACEMENT PUMP:
1.0GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.153 DISPLACEMENT PUMP:
1.5GPM FLOW CONTROL
1
1
1
1
1
1
1
1
1
4 01-029-006 CONTROL BOX, 6”x6”x4” 1 17 99-533-064
ASSEMBLY, VESTIL MOD.,
CORD, STRAIGHT, 18/5, 15”
MOLDED FEMALE
RECEPTACLE, 5-PIN
1
5 01-033-011 CONNECTOR, COIL, COMMON 1 18 99-533-066
ASSEMBLY, VESTIL MOD.,
CORD, STRAIGHT, 18/2, 30”
MOLDED FEMALE
RECEPTACLE, 2-PIN
1
6 01-129-001
TRANSFORMER, CONTROL, 24V,
40VA
1 19 11003
HEX BOLT, GR. A, Z-PLATED, 1/
4
”-
20X
3
/4”
8
7 99-016-076
BRACKET, CLAMP PLATE, BACK
CONNECTION
1 20 11053
BOLT, HHCS, #2, Z-PLATED, 5/
16
”-
18X
3
/4”
4
8 99-024-036
COVER, POWER UNIT, DC, GEN.
II
1 21 31802
SELF-TAPPING SCREW, #8-
18X
1
/2”
4
9 99-033-070
CORD, STRAIGHT, 14/4 & 18/2,
18” BLUNT CUT BOTH ENDS
1 22 33004
FLAT WASHER, USS, Z-PLATED,
1
/4”
4
10 99-034-037
ACCESSORIES, ELECTRICAL,
ROMEX, 0.375”
5 23 33006
FLAT WASHER, Z-PLATED, USS,
1
/4”
8
11 99-034-042 RAIN, DIN, ALUMINUM 1 24 33618
MEDIUM SPLIT LOCK WASHER,
1
/4”
8
12 99-034-074
ACCESSORIES, ELECTRICAL,
TERMINAL BLOCK
1 25 33620
MEDIUM SPLIT LOCK WASHER,
5
/16”
4
13 99-034-084
ELECTRICAL CORD, CLAMP
PLATE
1 26 36102
HEX NUT, GR. A, Z-PLATED,
1
/
4
”-
20
8
14 99-034-147
RING TERMINAL, BLUE, #8, 14-
16GA. WIRE
3 27 36104
HEX NUT GR. A, Z-PLATED, 5/
16
”-
18
4
28 H-9X450 TIE STRAP, BLACK 1

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POWER UNIT ASSEMBLY: 208-230VAC & 460V AC
99-660-(097-104)-MANUALS 3-PHASE, 2HP, 1725RMP MOTOR
DASHBOARD WITH 2-PUSHBUTTONS
USER SELECTED PUMP DISPLACEMENT & FLOW CONTROL
L-H-L HYDRAULIC CIRCUIT

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2-PUSHBUTTONS POWER UNIT ASSEMBLY BILL OF MATERIALS
3-PHASE; 208-230V AC & 460V AC; 2HP, 1725RPM OR 3450RPM MOTOR;
USER SELECTED PUMP DISPLACMENT AND FLOW CONTROL
Item Part no. Description Qty. Item Part no. Description Qty.
1 99-514-021 FRAME, MPU GEN2 1 15 99-128-005
CONTACTOR, MOTOR, 3-POLE,
24V AC
1
2 99-160-220 2-PUSHBUTTON DASHBOARD 1 16 99-145-142
LOCKING PIN WITH RING,
3/16”DIA. X 11/4” EFFECTIVE
LENGTH
2
3
POWER UNIT SUBASSEMBLY: 115V OR 208-230AC, 3-PHASE,
0.75HP, 1725RPM MOTOR; L-H-L CIRCUIT; 1.5 GAL.
HORIZONTAL TANK & FITTINGS; PLUS 1 OF THE FOLLOWING
PUMP + FLOW CONTROL COMBINATIONS
(SEE “POWER UNIT SUBASSEMBLY” ON P. 14)
3
POWER UNIT SUBASSEMBLY: 115V OR 208-230AC, 3-PHASE,
2HP, 3450RPM MOTOR; L-H-L CIRCUIT; 1.5 GAL.
HORIZONTAL TANK & FITTINGS; PLUS 1 OF THE FOLLOWING
PUMP + FLOW CONTROL COMBINATIONS
(SEE “POWER UNIT SUBASSEMBLY” ON P. 14)
99-160-200
99-160-201
99-160-202
99-160-203
99-160-204
99-160-205
99-160-206
99-160-207
0.060 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
0.122 DISPLACEMENT PUMP:
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.153 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
1
1
1
1
1
1
1
1
99-160-208
99-160-209
99-160-210
99-160-211
99-160-212
99-160-213
99-160-214
99-160-215
99-160-216
0.060 DISPLACEMENT PUMP:
0.5GPM FLOW CONTROL
0.073 DISLACEMENT PUMP:
0.5GPM FLOW CONTROL
1.0GPM FLOW CONTROL
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.122 DISPLACEMENT PUMP:
1.0GPM FLOW CONTROL
2.0GPM FLOW CONTROL
0.153 DISPLACEMENT PUMP:
1.5GPM FLOW CONTROL
2.0GPM FLOW CONTROL
1
1
1
1
1
1
1
1
1
4 01-029-006 CONTROL BOX, 6”x6”x4” 1 17 99-533-064
ASSEMBLY, VESTIL MOD.,
CORD, STRAIGHT, 18/5, 15”
MOLDED FEMALE
RECEPTACLE, 5-PIN
1
5 01-033-011 CONNECTOR, COIL, COMMON 1 18 99-533-066
ASSEMBLY, VESTIL MOD.,
CORD, STRAIGHT, 18/2, 30”
MOLDED FEMALE
RECEPTACLE, 2-PIN
1
6 01-129-001 TRANSFORMER, CONTROL, 24V,
40VA 1 19 11003 HEX BOLT, GR. A, Z-PLATED, 1/4”- 20X3/4” 8
7 99-016-076
BRACKET, CLAMP PLATE, BACK
CONNECTION
1 20 11053
BOLT, HHCS, #2, Z-PLATED, 5/
16
”-
18X
3
/4”
4
8 99-024-036 COVER, MPU, AC, GEN. II 1 21 31802
SELF-TAPPING SCREW, #8-
18X
1
/2”
4
9 99-033-070
CORD, STRAIGHT, 14/4 & 18/2,
18” BLUNT CUT BOTH ENDS
1 22 33004
FLAT WASHER, USS, Z-PLATED,
1
/4”
4
10 99-034-037
ACCESSORIES, ELECTRICAL,
ROMEX, 0.375”
5 23 33006
FLAT WASHER, Z-PLATED, USS,
1
/4”
8
11 99-034-042 RAIN, DIN, ALUMINUM 1 24 33618
MEDIUM SPLIT LOCK WASHER,
1
/4”
8
12 99-034-074
ACCESSORIES, ELECTRICAL,
TERMINAL BLOCK
1 25 33620
MEDIUM SPLIT LOCK WASHER,
5
/16”
4
13 99-034-084
ELECTRICAL CORD, CLAMP
PLATE
1 26 36102
HEX NUT, GR. A, Z-PLATED,
1
/
4
”-
20
8
14 99-034-147
RING TERMINAL, BLUE, #8, 14-
16GA. WIRE
3 27 36104
HEX NUT GR. A, Z-PLATED, 5/
16
”-
18
4
28 H-9X450 TIE STRAP, BLACK 1